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Titanium flanges

DIN 2633 titanium flanges PN 16 are precision-engineered weld neck flanges manufactured in accordance with the DIN 2633 standard. These flanges are designed for medium to high-pressure applications up to 16 bar (232 psi), delivering strong, lightweight, and corrosion-resistant connections in highly demanding pipeline environments. Constructed from premium-grade titanium alloys such as Grade 2 and Grade 5, they offer unmatched corrosion resistance, low density, and excellent mechanical properties, making them ideal for aggressive and weight-sensitive industrial applications. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of titanium flanges, known for its technical expertise, product reliability, and adherence to stringent international specifications. Each flange undergoes meticulous quality checks to meet all applicable safety and performance standards. Pressure Rating: • PN 16 (16 bar / 232 psi): Designed for pipeline systems requiring secure, leak-free connections and outstanding corrosion protection under moderate pressure conditions. Flange Type: • Weld Neck Flanges Designed with an extended tapered hub to ensure superior structural support and reduce localized stress. Ideal for critical piping systems where fatigue resistance is essential. • Flat Face (FF) Flanges Provides an even sealing surface for use with softer gaskets or systems involving cast components, ensuring leak-proof performance and consistent compression. Titanium Grades and Full Composition: Titanium Grade 2 • Titanium (Ti): ≥ 98.8% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in desalination, chemical processing, marine, and medical applications due to its excellent corrosion resistance and biocompatibility. Titanium Grade 5 (Ti-6Al-4V) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% • Hydrogen (H): ≤ 0.015% Applications: Commonly used in aerospace, offshore, automotive, and industrial systems requiring high strength-to-weight ratio, fatigue resistance, and temperature stability. Applications of DIN 2633 Titanium Flanges PN 16: • Desalination Plants Highly resistant to seawater and chlorides, suitable for intake and discharge piping. • Chemical and Pharmaceutical Industries Used in handling reactive or highly corrosive media where stainless steel may fail. • Aerospace and Defense Ideal for weight-sensitive applications requiring structural integrity and resistance to atmospheric conditions. • Oil and Gas Reliable in offshore platforms and downhole equipment exposed to saltwater and high pressures. • Medical Equipment Manufacturing Biocompatible properties allow safe usage in hygienic and sterile processing systems. Key Features: • Precision manufactured to DIN 2633 specifications • PN 16 pressure rating for medium to high-pressure performance • Weld neck flange design ensures enhanced mechanical stability • Available in corrosion-resistant titanium grades 2 and 5 • Lightweight construction reduces overall system load • High resistance to acids, chlorides, and extreme environments • Custom dimensions, pressure classes, and finishes available on request Conclusion: DIN 2633 Titanium Flanges PN 16 from Ladhani Metal Corporation provide a high-performance solution for systems that require excellent corrosion resistance, mechanical strength, and reduced weight. With superior manufacturing precision and quality assurance, these flanges are suited for challenging environments in marine, aerospace, chemical, and medical sectors. For custom specifications, detailed technical assistance, or pricing inquiries, contact Ladhani Metal Corporation today.

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Titanium Flanges

DIN 2630 titanium flanges PN 2.5 are low-pressure weld neck flanges manufactured in accordance with the DIN 2630 standard. Designed to handle pressure ratings up to 2.5 bar (36.25 psi), these flanges are ideal for applications that demand lightweight, corrosion-resistant, and high-performance materials in non-critical or low-pressure environments. Made from high-grade titanium alloys such as Grade 2 and Grade 5 (Ti-6Al-4V), these flanges offer outstanding resistance to corrosion, especially in seawater, chlorine-rich, and oxidizing environments. Ladhani Metal Corporation is a leading global manufacturer and supplier of titanium flanges, recognized for engineering excellence and quality assurance. Our DIN 2630 PN 2.5 titanium weld neck flanges are widely used in sectors including marine, desalination, medical equipment, aerospace, and low-pressure chemical processing. With a focus on longevity and material efficiency, Ladhani Metal Corporation delivers flanges that meet stringent international standards for performance and safety. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Suitable for lightweight, low-pressure systems requiring exceptional corrosion resistance and long service life. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that provides stress reinforcement and reduces turbulence at the pipe connection. Ideal for ensuring structural integrity in precision-engineered piping systems. • Flat Face (FF) Flanges Flat face design allows for even gasket compression and is ideal for mating with cast or softer materials in low-pressure setups. Titanium Grades and Full Composition: Titanium Grade 2 (UNS R50400) • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Unalloyed titanium with excellent corrosion resistance in oxidizing and mildly reducing environments. Common in marine piping, desalination plants, and chemical systems. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% • Hydrogen (H): ≤ 0.015% Applications: High-strength alloy with superior corrosion resistance. Used in aerospace, offshore equipment, and high-performance medical devices. Applications of DIN 2630 Titanium Flanges PN 2.5: • Marine and Offshore Systems Ideal for saltwater environments and seawater cooling lines due to superior corrosion resistance. • Chemical and Pharmaceutical Equipment Used in low-pressure, high-purity chemical handling systems. • Aerospace and Defense Applied in lightweight structural components where corrosion resistance and strength-to-weight ratio are critical. • Medical and Biomedical Devices Used in non-pressurized piping for medical processing and cleanroom environments. Key Features: • Manufactured according to DIN 2630 standards • PN 2.5 pressure class for non-critical, low-pressure applications • Lightweight and strong titanium construction • Weld neck design for superior mechanical performance • Exceptional corrosion resistance in aggressive environments • Available in titanium Grade 2 and Grade 5 • Flat face option for uniform sealing in sensitive applications • Custom sizes, finishes, and material options available upon request Conclusion: DIN 2630 Titanium Flanges PN 2.5 from Ladhani Metal Corporation offer a premium solution for industries requiring superior corrosion resistance, lightweight performance, and precision-engineered flange components for low-pressure service. Whether for marine, chemical, or high-tech applications, these titanium weld neck flanges deliver long-term reliability and material integrity. Contact Ladhani Metal Corporation for customized specifications, technical support, or detailed pricing.

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Titanium flanges

DIN 2576 Titanium Flanges PN 10 are premium-quality, slip-on flanges crafted from corrosion-resistant titanium alloys, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer exceptional corrosion resistance, lightweight performance, and structural reliability, especially in chemically aggressive and marine environments. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring proper alignment and mechanical strength across diverse industrial sectors. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, supplying components that meet stringent international standards for quality, dimension, and performance. DIN 2576 titanium flanges are well-suited for demanding applications where resistance to chlorides, seawater, and strong oxidizers is critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, ensuring safe and long-term functionality in fluid, gas, and chemical transport systems. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide ease of installation and dependable structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure proper load distribution and effective sealing, especially when paired with non-metallic or cast components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H): Trace amounts Applications: Commercially pure titanium Grade 2 is known for its excellent corrosion resistance, formability, and weldability. It is widely used in chemical processing, desalination plants, and medical equipment. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium offers superior strength and corrosion resistance, making it ideal for high-performance applications such as aerospace systems, offshore platforms, and high-stress piping environments. Applications of DIN 2576 Titanium Flanges: • Chemical and Petrochemical Industries Ideal for systems handling corrosive fluids, acids, and solvents, especially in chlorinated or oxidizing environments. • Desalination and Water Treatment Extensively used in seawater pipelines, brine systems, and high-purity water processing due to titanium’s resistance to chloride attack. • Marine and Offshore Engineering Suitable for shipbuilding, underwater pipelines, and ballast systems where corrosion from saltwater is a major concern. • Aerospace and Defense Used in lightweight, high-strength piping assemblies and fuel systems exposed to extreme environments. • Medical and Pharmaceutical Equipment Preferred for its biocompatibility and corrosion resistance in sterile and hygienic fluid handling systems. • High-Temperature and Reactive Environments Titanium Grade 5 flanges are used in systems exposed to thermal cycling, strong oxidizers, or aggressive chemical media. Key Features: • Manufactured in accordance with DIN 2576 standard • PN 10 pressure rating for moderate pressure systems • Exceptional resistance to corrosion, especially from seawater and chemicals • Available in Titanium Grade 2 and Grade 5 • Slip-on design for easy installation and accurate alignment • Flat face options compatible with specific gaskets and joint types • Lightweight yet mechanically strong • Suitable for marine, aerospace, medical, and chemical processing industries • Custom sizes, face types, and surface finishes available upon request Conclusion: DIN 2576 Titanium Flanges PN 10 from Ladhani Metal Corporation offer an ideal solution for industries requiring high corrosion resistance and durability in low to medium-pressure systems. With options in commercially pure and alloyed titanium, these flanges are engineered to meet the most demanding applications. For technical consultation, custom designs, or ordering information, contact Ladhani Metal Corporation today.

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Titanium Flanges

DIN 2568 Titanium Flanges PN 64 are precision-engineered threaded flanges manufactured from high-performance titanium alloys, designed to meet the rigorous demands of high-pressure and highly corrosive industrial environments. Built to DIN 2568 specifications, these flanges deliver exceptional corrosion resistance, high strength-to-weight ratio, and thermal stability, making them ideal for use in specialized sectors such as chemical processing, marine systems, aerospace, medical, and desalination plants. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, offering products that conform to international quality and dimensional standards. The threaded design supports easy, weld-free installation and disassembly, particularly beneficial in applications requiring frequent maintenance or rapid assembly in corrosive settings. Pressure Rating: • PN 64 (64 bar / 928 psi): Specifically engineered for high-pressure applications in harsh environments where both mechanical reliability and corrosion resistance are critical. Flange Types: • Threaded (Screwed) Flanges Facilitates easy assembly and removal, suitable for systems under routine inspection or component replacement. • Raised Face (RF) Flanges Improves gasket performance and leak-proof sealing in high-pressure and high-temperature applications. • Flat Face (FF) Flanges Ideal for use with equipment made from brittle or non-metallic materials to ensure even load distribution. • Forged Threaded Flanges Offers superior strength, precise tolerances, and excellent fatigue resistance. • Custom-Machined Flanges Available in multiple sizes, titanium grades, and configurations to meet project-specific requirements. Available Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination, and medical systems due to excellent corrosion resistance, formability, and weldability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Preferred in aerospace, marine, and high-performance engineering applications due to its high strength, lightweight nature, and resistance to fatigue and cracking. Applications of DIN 2568 Titanium Flanges: • Chemical and Petrochemical Plants: Used in aggressive chemical environments including acid production and chlor-alkali plants. • Marine and Offshore Engineering: Ideal for seawater exposure, underwater pipelines, and offshore installations. • Aerospace and Defense: Applied in fuel systems, hydraulics, and high-stress structural components. • Medical and Pharmaceutical Industry: Suitable for biocompatible and sterile processing systems. • Water Treatment and Desalination Plants: Used in brine handling systems and long-service, corrosion-prone environments. Key Features: • Manufactured to DIN 2568 standard • Available in PN 64 pressure rating • Outstanding resistance to corrosion, erosion, and seawater attack • High strength-to-weight ratio and excellent fatigue performance • Threaded design allows weld-free, fast installation and maintenance • Supplied with material test certificates and full traceability • Can be supplied with specialized surface finishes including anodizing or pickling Conclusion: DIN 2568 Titanium Flanges PN 64 from Ladhani Metal Corporation combine advanced material properties with precision engineering to offer a premium solution for high-pressure, corrosive, and high-performance applications. These flanges are engineered for longevity, reliability, and ease of use in the most demanding environments. For detailed specifications, custom machining, or technical support, contact Ladhani Metal Corporation today.

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Titanium Flanges

DIN 2566 titanium flanges PN 16 are precision-engineered components designed for corrosion-resistant, medium-pressure piping systems that require non-welded, threaded connections. These flanges are manufactured as per DIN 2566 standards and are ideal for installations where reliability, lightweight strength, and resistance to aggressive media are essential. Ladhani Metal Corporation is a trusted manufacturer and exporter of high-performance titanium flanges, offering consistent quality, dimensional accuracy, and material traceability. With extensive industry experience and in-house machining capabilities, the company delivers tailored flange solutions for critical applications across marine, chemical, aerospace, and medical sectors. Flange Types: • Threaded (Screwed) Flanges: Enable quick installation and removal without welding, suitable for systems requiring periodic maintenance. • Raised Face (RF) Flanges: Improve sealing effectiveness by concentrating pressure on the gasket contact area, minimizing potential leakage. • Flat Face (FF) Flanges: Used with flat-faced components or equipment, often in low-pressure or non-metallic piping systems. • Forged Threaded Flanges: Offer enhanced mechanical strength and dimensional precision due to the forging process. • Custom-Machined Flanges: Manufactured to meet specific customer requirements in terms of dimensions, grades, and pressure ratings. Available Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Used in chemical processing, desalination systems, marine components, and medical devices due to its corrosion resistance and biocompatibility. 2. Grade 5 (Ti-6Al-4V) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Preferred in aerospace, offshore, and high-pressure systems where both strength and corrosion resistance are critical. Applications of DIN 2566 Titanium Flanges: • Chemical Processing Plants: Resistant to acids, alkalis, and aggressive chemical media • Desalination and Water Treatment: Long-lasting in brine and seawater exposure • Marine and Offshore Engineering: Excellent in saltwater environments and pressure systems • Aerospace and Defense: Lightweight with high strength for fuel, hydraulic, and structural systems • Medical and Pharmaceutical: Biocompatible and corrosion-free for sterile process systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional resistance to corrosion, erosion, and pitting • High strength-to-weight ratio and excellent fatigue performance • Threaded design allows non-welded, maintenance-friendly installation • Precision machining ensures a tight fit and reliable sealing • Supplied with complete test reports and full material traceability Conclusion: DIN 2566 titanium flanges PN 16 from Ladhani Metal Corporation offer unmatched performance in environments where corrosion resistance, weight savings, and long-term reliability are non-negotiable. With precision manufacturing, quality assurance, and customizable options, these flanges are the preferred choice for demanding industrial applications. For detailed specifications, custom requests, or bulk orders, contact Ladhani Metal Corporation today.

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bar/rod

A Molybdenum Bar is a solid, rectangular or cylindrical piece of molybdenum metal, often used in industrial applications that require high strength, heat resistance, and durability. Molybdenum is a transition metal known for its excellent properties, including a high melting point, resistance to corrosion, and mechanical strength, which make it ideal for use in demanding environments. Key Features of Molybdenum Bar: o High Melting Point: Molybdenum bars can withstand extremely high temperatures (up to around 2,623°C or 4,753°F) without losing their structural integrity, making them perfect for high-temperature applications such as aerospace and industrial furnaces. o Strength and Durability: Molybdenum bars exhibit superior tensile strength and resistance to deformation, ensuring long-lasting performance under mechanical stress. o Corrosion Resistance: Molybdenum bars are highly resistant to oxidation and corrosion, even at high temperatures, which is crucial for use in harsh environments like chemical processing and high-temperature furnaces. o Electrical and Thermal Conductivity: Molybdenum has good electrical and thermal conductivity, making it suitable for specialized applications in electronics, including filaments, electrodes, and thermocouples. o Ductility and Workability: Although molybdenum is a hard and brittle metal at room temperature, it can be processed into various shapes and sizes, including bars, rods, and wires, through specialized manufacturing techniques. Common Applications: o Aerospace: Molybdenum bars are used in turbine blades, rocket nozzles, and heat shields for spacecraft due to their ability to perform under extreme heat. o Electronics and Electrical: Molybdenum bars are used in filaments, cathodes, and electrodes in electronic devices due to their excellent electrical conductivity and high melting point. o Metallurgy and Manufacturing: Molybdenum is a key component in high-strength steel alloys, making it useful in manufacturing tools, cutting equipment, and industrial machinery. o Chemical Processing: Due to its resistance to corrosive environments, molybdenum bars are used in the construction of reactors, heat exchangers, and other chemical processing equipment. Ladhani Metal Corporation's molybdenum bars are manufactured with strict quality controls and adhere to international standards to ensure optimal performance in demanding application

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields engineered to safeguard the outer arc of U-bends and 90-degree curved tubes in high-temperature industrial systems such as boilers, heat exchangers, superheaters, and reheaters. The half-round shield is precision-formed to match the curvature of return tube bends, creating a robust physical barrier against erosive flue gas, particulate impact, and mechanical wear from soot blowing. Cr25Ni20 shields are especially suited for utility boilers, incinerators, petrochemical heaters, and waste heat recovery units operating under aggressive thermal and oxidizing conditions. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields, offering customized configurations for optimal fit and performance. Cr25Ni20 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Shields 90-degree return bends in radiant sections of superheaters and reheaters • Applied in HRSGs, waste heat boilers, and incinerators under severe temperature conditions • Guards against metal loss due to flue gas erosion and thermal cycling • Suitable for tube bends in high-temperature reformers, furnaces, and gas processing units Features • Outstanding heat resistance – Performs reliably at sustained temperatures above 1000°C • Excellent oxidation and scaling resistance – Protects metal surfaces in oxidizing and carburizing atmospheres • Long service life – High alloy content ensures resistance to metal fatigue and thermal stress • Tailored fit – Fabricated to match various tube bend radii and dimensions • Flexible installation – Can be clamped, tack welded, or banded based on site requirements • Wide availability – Offered in diverse lengths, wall thicknesses, and bend angles Applications • Power plants – Protects reheater and superheater tube bends in extreme heat zones • Waste incineration plants – Shields tubes from ash erosion and corrosive gas attack • Petrochemical and refinery sectors – Applied in high-temperature fired heaters and steam reformers • Metal and glass industries – Protects furnace coils and curved tubes from high-temperature damage Conclusion The Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers superior protection for tube bends exposed to intense heat, oxidation, and thermal cycling. With high alloy stability and long-term performance in extreme environments, these shields are ideal for critical thermal processing systems. For custom dimensions, application-specific material advice, or product inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered to protect boiler, superheater, and heat exchanger tubes from surface wear, high-temperature scaling, flue gas erosion, and slag buildup. These shields are widely used in thermal power plants, waste heat recovery systems, and high-temperature industrial processes. Designed in a half-round profile, they ensure secure and easy installation over curved or straight tubes, extending tube service life and reducing maintenance interruptions. Cr23Ni13 U Type Outer Half Round Tube Shield The Cr23Ni13 U Type Outer Half Round Tube Shield is manufactured from a high-alloy austenitic stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides superior resistance to oxidation, high-temperature corrosion, and thermal fatigue. The outer U-type shield is designed to protect the external curvature of U-bend tubes, which are often exposed to the harshest operating conditions—such as direct flame impingement, slag attack, and aggressive flue gas streams. • Outer U Type Half Round Tube Shield – Offers targeted protection for the outer arc of U-bend tubes, shielding against intense heat, slag erosion, and high-velocity gas flow. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr23Ni13 U Type Outer Half Round Tube Shields, offering durable, high-performance solutions for critical thermal and chemical environments. Chemical Composition of Cr23Ni13 – High-Alloy Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature, oxidizing, and corrosive environments requiring strong thermal stability, scale resistance, and long-term tube protection. Uses • Shielding U-bend outer arcs in superheaters and reheaters exposed to direct flame and thermal cycling • Protection of return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Coverage for high-temperature bends in petrochemical process heaters and cracking units • Applied in radiant coils and furnace tubes operating under oxidizing and high-velocity gas environments • Suitable for metallurgical, cement, and gas processing industries with extreme thermal conditions Features • Excellent oxidation and corrosion resistance – High chromium and nickel content ensures scale resistance in aggressive atmospheres • High thermal stability – Performs reliably at temperatures exceeding 1100°C, with resistance to thermal fatigue and distortion • Outer bend protection – Specifically guards the most vulnerable surface of the U-bend against slag and flame exposure • Custom fitment – Manufactured to match precise tube diameters and bend radii for tight, stable installation • Easy to install – Mountable with clamps, tack welds, or stainless bands without system disassembly • Long service life – Reduces frequency of tube replacement, enhancing system reliability and uptime Applications • thermal power plants – Used on outer arcs of U-bend tubes in boilers and superheaters to protect against slag and oxidation • petrochemical plants – Shields return bends in high-temperature heaters exposed to process gas erosion and carburization • waste heat recovery – Protects bends in WHRBs and HRSGs subjected to hot gas streams and temperature fluctuations • industrial furnaces – Installed in radiant sections and high-temperature piping in incinerators and process furnaces • cement and metallurgy industries – Applied to bends exposed to flame, dust, and thermal cycling under extreme heat Conclusion The Cr23Ni13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust, heat-resistant solution for protecting the outer curvature of U-bend tubes in aggressive thermal environments. With high oxidation resistance, thermal stability, and long-term structural durability, this shield is ideal for demanding applications in power, chemical, and industrial sectors where performance and reliability are critical. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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