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Items tagged with 'mechanical strength weldability'

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 316L Half Round Tube Shields designed to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where the steam is reheated after partial expansion in the high-pressure turbine to increase efficiency and prevent moisture formation. Manufactured from low-carbon molybdenum-bearing austenitic stainless steel grade SS 316L, these shields provide outstanding resistance to pitting, crevice corrosion, and high-temperature oxidation while minimizing the risk of sensitization during welding. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in high-velocity and abrasive gas flow zones Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses, meeting domestic and international industry requirements. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.00 – 18.00% • Nickel (Ni): 10.00 – 14.00% • Molybdenum (Mo): 2.00 – 3.00% • Iron (Fe): Balance Uses • Protects reheater tubes from erosion, oxidation, and soot blower impact • Shields R/H tubes in high-velocity and particle-laden flue gas zones • Extends service life of reheater components under harsh operating conditions • Suitable for utility boilers, WHRBs, HRSGs, and marine-based boilers Features • Superior corrosion resistance – Excellent for chloride-rich and oxidizing environments • High thermal stability – Retains mechanical strength at elevated temperatures • Low-carbon grade – Minimizes carbide precipitation during welding • Precision fit – Engineered to match tube curvature for secure protection Applications • Power generation boilers – Long-term reheater tube protection in extreme thermal conditions • Waste heat recovery systems – Guards against erosion from high-velocity ash particles • Industrial steam plants – Reliable under fluctuating temperature and load cycles • Petrochemical and marine steam systems – Suitable for saline and chloride-laden atmospheres Conclusion The SS 316L Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides long-lasting resistance against erosion, oxidation, and corrosion in severe operating conditions. With its low-carbon composition, excellent weldability, and precise engineering, it ensures reliable protection, reduced downtime, and extended tube service life. Available in export-ready specifications for global supply. For technical support and inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 310S Boiler Half Round Tube Shields designed for protecting straight boiler and heat exchanger tubes in high-temperature and oxidizing environments. SS 310S is a low-carbon version of SS 310, providing improved weldability and reduced risk of sensitization while maintaining excellent high-temperature strength and resistance to oxidation. These shields are ideal for applications such as power boilers, furnaces, HRSGs, and heat recovery units operating at elevated temperatures up to 1100°C. The shield is formed with a precise half-round profile to ensure tight contact with the outer surface of the tube, delivering effective mechanical protection against soot blower erosion, ash abrasion, and thermal cycling. SS 310S shields are engineered to maintain dimensional stability and corrosion resistance even after prolonged exposure to intense heat. Ladhani Metal Corporation manufactures, supplies, and exports SS 310S Boiler Half Round Tube Shields in various diameters, lengths, and thicknesses to suit diverse boiler system configurations across global markets. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature boilers, flue gas systems, superheaters, and industrial heating units operating in oxidizing and mildly reducing conditions. Uses • Protection of straight tubes in high-temperature steam and flue gas paths • Installed in superheater and reheater sections of utility boilers • Prevents tube scaling and erosion in thermal power systems • Used in waste heat recovery boilers and furnace wall protection • Suitable for corrosive gas environments in petrochemical and metallurgical units Features • Superior oxidation resistance – Maintains integrity under prolonged thermal exposure • Low carbon content – Reduces risk of sensitization after welding • High thermal stability – Withstands fluctuating heat without deformation • Precision-engineered fit – Half-round profile ensures close tube contact • Flexible installation – Suitable for clamping, welding, or banding • Global compatibility – Export-ready and customizable to international standards Applications • Power generation – Shields boiler tubes in high-heat zones • Petrochemical plants – Used in corrosive, oxidizing, and carburizing atmospheres • Refineries and steel mills – Withstands aggressive thermal conditions • Industrial furnaces – Provides extended service life in extreme environments Conclusion The SS 310S Boiler Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution for tube protection in high-temperature and oxidizing conditions. With enhanced weldability, corrosion resistance, and thermal durability, SS 310S shields are ideal for critical boiler and process heat systems. For technical support, custom dimensions, or export orders, contact Ladhani Metal Corporation.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304L Boiler Half Round Tube Shields designed to protect straight boiler tubes from high-temperature erosion, oxidation, and mechanical impact. Manufactured from low-carbon austenitic stainless steel grade SS 304L, these shields provide superior corrosion resistance and improved weldability, making them ideal for applications where tubes are exposed to aggressive gases, thermal cycling, and post-weld environments. SS 304L minimizes the risk of intergranular corrosion and maintains mechanical strength in elevated temperatures. The shield features a precision-formed half-round profile that matches standard tube diameters for secure fitting and optimal protection. It serves as a physical barrier against soot blower blasts, high-velocity gas streams, and abrasive particulate matter, effectively extending the operational life of boiler tubes. Ladhani Metal Corporation manufactures, supplies, and exports SS 304L Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses tailored to meet domestic and international boiler protection requirements. SS 304L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Designed for use in boilers, HRSGs, WHRBs, and industrial heat systems operating in corrosive and high-temperature environments. Uses • Protection of straight tubes in power and process boilers • Installed in radiant and convection zones exposed to flue gas • Shields against erosion from soot blowers and fly ash • Suitable for post-weld environments requiring low carbon stainless steel • Used in chemical, food, and pharmaceutical industries Features • Excellent corrosion resistance – Performs well in oxidizing and corrosive atmospheres • Low carbon content – Prevents carbide precipitation during welding • High thermal stability – Resists deformation under continuous heating • Custom-fit profile – Precisely formed for close contact and effective shielding • Easy installation – Clamping, welding, or banding as required • Export-ready – Manufactured to meet global quality and dimensional standards Applications • Power generation boilers – Protection for superheater and economizer tubes • Chemical and fertilizer plants – Corrosion-resistant shielding in heat zones • Food and dairy processing – Suitable for hygienic and thermally stable conditions • Waste heat recovery systems – Effective in high-temperature gas paths Conclusion The SS 304L Boiler Half Round Tube Shield from Ladhani Metal Corporation offers dependable protection for boiler tubes operating in corrosive, high-temperature environments. With enhanced corrosion resistance, superior weldability, and custom manufacturing options, these shields provide a long-lasting solution for industrial and utility boiler systems. For orders, sizing, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

SS 310S Half Round Straight Tube Shield Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310S Half Round Straight Tube Shields designed to protect straight boiler and heat exchanger tubes from high-temperature oxidation, corrosion, and mechanical erosion. SS 310S is a low-carbon version of SS 310, offering enhanced weldability and resistance to sensitization during thermal exposure. These shields are especially suited for harsh environments involving continuous or cyclic high heat, making them ideal for industrial boilers, fired heaters, and heat recovery systems. SS 310S Half Round Straight Tube Shield The SS 310S Half Round Straight Tube Shield is fabricated to tightly fit over straight tube surfaces, offering durable protection in thermal processing units. Its resistance to scaling at temperatures up to 1100°C and excellent mechanical strength under elevated temperatures makes it reliable for shielding heat-affected tubes. With easy installation methods such as tack welding, clamping, or banding, these shields minimize downtime and maintenance in critical operations. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S Half Round Straight Tube Shields, offering custom solutions to meet the demanding conditions of thermal power plants, petrochemical facilities, and steam reformers. Material Grade SS 310S – Austenitic stainless steel with low carbon content and superior heat and oxidation resistance. Chemical Composition of SS 310S • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Recommended for continuous high-temperature service in aggressive gas environments, especially where welding and corrosion resistance are key. Uses • Shielding straight tubes in superheaters, reheaters, and steam coil systems • Protection against flue gas erosion in waste heat boilers • Heat shielding in fired process heaters and refinery furnaces • Lining straight tube segments in chemical and fertilizer heat exchangers • Defending against scaling and surface degradation in steam reformers Features • Low carbon for better weldability – Prevents sensitization and intergranular corrosion • High resistance to scaling – Maintains integrity under continuous exposure to extreme heat • Durable and long-lasting – Withstands mechanical and thermal fatigue • Available in custom sizes – Fabricated to match exact tube diameters and operating conditions • Quick installation – Compatible with standard weld-on, clamp-on, or banded attachment methods • High service life – Reduces tube wear and lowers maintenance frequency Applications • power generation – Installed on straight boiler tubes in areas with high thermal load and flue gas flow • refineries – Protects tubes in process heaters from oxidation and heat-related damage • petrochemical plants – Used in straight sections of heat exchangers and reformer coils • WHRB systems – Improves durability of tubes in gas turbine exhaust recovery units • fertilizer industry – Extends lifespan of tube sections exposed to acidic and high-temperature gas streams Conclusion The SS 310S Half Round Straight Tube Shield from Ladhani Metal Corporation provides superior protection in high-temperature environments, offering excellent oxidation resistance, long-term structural performance, and easy adaptability. Its low carbon content makes it suitable for welded applications where corrosion resistance must be preserved. Engineered for precision and performance, this shield is a reliable choice for heavy-duty thermal systems. For technical assistance, custom orders, or quotes, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components engineered to protect boiler, superheater, reheater, and heat exchanger tubes from high-temperature damage, erosion, slag buildup, and corrosion. These shields are commonly used in thermal power plants, petrochemical systems, waste heat recovery units, and high-temperature industrial processes where curved tube sections are frequently exposed to hot flue gases and particulate-laden flow. The half-round shape ensures quick installation and effective protection without dismantling the tube system. U Type Outer Half Round Tube Shield The U type outer half round tube shield is specifically designed to cover and protect the outer arc of U-bend tubes — the area most vulnerable to heat, gas erosion, flame impingement, and slag accumulation. These shields are manufactured in a wide variety of stainless steel and heat-resistant alloy grades to meet specific temperature, corrosion, and wear resistance requirements across various industries. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of U type outer half round tube shields in a full range of grades, offering precise fitment, durability, and reliable protection for curved tubes operating in extreme service environments. Available Grades • SS 304 – General-purpose stainless steel with good resistance to oxidation and moderate corrosion • SS 304L – Low-carbon version of SS 304 for better weldability and intergranular corrosion resistance • SS 316 – Molybdenum-enhanced alloy for superior resistance to chloride pitting and chemical corrosion • SS 316L – Low-carbon variant of SS 316 for enhanced corrosion resistance in welded conditions • SS 310 – High-temperature austenitic stainless steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 version suitable for thermal cycling and stress-resistance • SS 410 – Martensitic stainless steel with good mechanical strength and wear resistance • SS 420 – High-hardness martensitic steel for erosion-prone environments • SS 430 – Ferritic stainless steel suitable for mild oxidizing conditions and cost-effective applications • 1Cr13 – Martensitic stainless steel ideal for mechanical protection and moderate corrosion resistance • 1Cr18Ni9Ti – Titanium-stabilized alloy resistant to intergranular corrosion and heat stress • Cr23Ni13 – Austenitic heat-resistant alloy with excellent scaling and oxidation resistance • Cr25Ni20 – High-alloy grade for extreme heat and corrosive gas exposure • 1Cr25Ni20Si2 – Silicon-enhanced alloy for high-temperature stability and anti-scaling performance • 1Cr20Ni14Si2 – High-temperature grade with superior thermal fatigue and oxidation resistance Applications • Protection of U-bend outer arcs in superheaters and reheaters of thermal power plants • Shielding of curved tube sections in waste heat recovery boilers (WHRBs) and HRSGs • Flame-side defense for tube bends in petrochemical heaters, steam reformers, and exchangers • Slag and soot protection in return bends of industrial furnaces, incinerators, and kilns • Coverage for U-bend tubes in chemical and refinery plants exposed to acidic or oxidizing gases Features • Full outer arc coverage – Shields the most heat-exposed and erosion-prone section of U-bend tubes • Grade versatility – Available in multiple material options for specific temperature and corrosion demands • Excellent heat and oxidation resistance – Performance stability in conditions up to 1100°C+ depending on grade • Precision fitment – Custom-manufactured to match tube diameter, radius, and system design • Easy to install – Mountable via stainless steel bands, clamps, or tack welds without disassembly • Long-lasting durability – Reduces frequency of tube failure, improving system efficiency and safety Conclusion The U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is available in a complete range of stainless steel and heat-resistant alloy grades to suit any industrial application. These shields provide robust, reliable protection for the outer arc of U-bend tubes exposed to high temperatures, corrosive gases, and erosive flows. With grade-specific performance, precision fabrication, and simple installation, they are a proven solution for extending tube service life in critical systems. For technical support, customized dimensions, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to guard boiler and heat exchanger tubes from erosion, slag buildup, scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical units, and thermal systems where tubes are exposed to hot gases, mechanical wear, and corrosive media. Their half-round structure ensures a secure fit over straight or curved tube sections, extending operational life and reducing tube failure. 1Cr18Ni9Ti U Type Outer Half Round Tube Shield The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield is manufactured using a titanium-stabilized austenitic stainless steel known for its excellent corrosion resistance, high-temperature performance, and resistance to intergranular corrosion. This outer U-type shield is specifically designed to protect the external arc of U-bend tubes in boilers, heat exchangers, and superheaters where surface exposure to oxidizing gases and abrasive particles is common. Titanium stabilization improves weldability and structural integrity in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curve of U-bend tubes from direct flame impingement, gas flow erosion, slag accumulation, and high-heat oxidation. Ladhani Metal Corporation is a reputable manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Outer Half Round Tube Shields, offering durable and thermally stable solutions for critical industrial systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature, oxidizing, and corrosive environments where intergranular corrosion resistance and weldability are critical. Uses • Protection of outer U-bend surfaces in superheaters and reheaters of thermal and nuclear power plants • Shielding external arcs in waste heat recovery boilers (WHRBs) and HRSGs exposed to hot flue gases and ash particles • Applied in return bends of heat exchangers and reformers handling oxidizing and sulfur-bearing gases • Suitable for marine, petrochemical, and high-pressure steam systems requiring resistance to heat-induced corrosion • Used in welded applications where post-weld corrosion resistance and long-term structural stability are necessary Features • Excellent intergranular corrosion resistance – Titanium addition stabilizes carbon, preventing carbide precipitation during welding • High-temperature strength – Maintains structural integrity and oxidation resistance up to 850–900°C • Outer U-bend protection – Shields the most exposed and vulnerable arc from flame, thermal stress, and erosion • Precision engineering – Manufactured to exact tube radii and dimensions for a secure, movement-free installation • Easy to install – Can be mounted with clamps, stainless steel bands, or tack welds without dismantling the system • Long operational life – Reduces tube wear and thermal damage, improving overall system reliability Applications • power generation – Installed in superheater and reheater return bends exposed to thermal cycling and flue gas erosion • petrochemical plants – Protects U-bend tubes in reformers and exchangers from high-temperature and chemical degradation • waste heat recovery – Used in WHRBs and HRSGs to shield against slag buildup, scale formation, and high-velocity gas impact • marine and offshore systems – Suitable for condensers and heat exchangers exposed to salt-laden, oxidizing environments • industrial furnaces – Applied to radiant coils and return bends exposed to sustained heat and direct flame Conclusion The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and thermally stable solution for protecting U-bend tube outer arcs in high-temperature and corrosive environments. With superior resistance to intergranular corrosion, oxidation, and thermal fatigue, this shield is ideal for boilers, heat exchangers, and petrochemical equipment requiring long-term protection and reliable performance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective sleeves designed to guard heat exchanger and boiler tubes from high-temperature corrosion, erosion, and mechanical wear. These shields are used extensively across thermal power, petrochemical, and process industries to improve tube longevity and reduce maintenance costs. Their half-round design allows easy installation without dismantling the tube system. SS 304L U Type Half Round Tube Shield The SS 304L U Type Half Round Tube Shield is designed to protect both straight and curved (U-bend) tube sections in heat exchangers, superheaters, and boilers. Made from low-carbon stainless steel 304L, this shield provides excellent corrosion resistance and is particularly suitable for applications where post-weld heat treatment is not feasible. Its U-shaped profile ensures secure coverage of return bends, which are often the most vulnerable to thermal stress and flue gas attack. This shield is available in both inner and outer configurations to ensure full tube coverage. This shield is available in two key configurations to provide complete protection around the bend radius: • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes exposed to radiant heat, slag, and gas flow. • Inner U Type Half Round Tube Shield – Protects the internal arc of bends from turbulence, scaling, and localized heat buildup. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 304L U Type Half Round Tube Shields, delivering durable and customized protection solutions for global industrial applications. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and corrosive environments where low carbon content is preferred to minimize carbide precipitation during welding. Uses • U-bend tube shielding in superheaters and heat exchangers • Return bend protection in boilers and WHRBs • Shielding of curved coils in steam reforming and process plants • Corrosion prevention in waste-to-energy and flue gas-exposed systems • Surface protection in ammonia plants, HRSGs, and incinerators Features • corrosion resistant – SS 304L offers excellent resistance to oxidation, scaling, and chemical attack in high-temperature environments • low carbon content – minimizes risk of carbide precipitation during welding, improving post-weld corrosion resistance • precise fit – custom-formed to match U-bend radius for secure installation and effective shielding • high durability – retains mechanical strength under thermal cycling and flue gas exposure • easy installation – designed for quick on-site mounting via clamping, welding, or banding • versatile finish – available in pickled, passivated, or bright annealed surface treatments • customizable – produced in various lengths, thicknesses, and diameters as per customer requirements Applications • Thermal power plants – Protects U-bend tubes in superheaters, reheaters, and economizers. Prevents oxidation, scaling, and thermal damage from flue gases. • Petrochemical refineries – Shields curved furnace and exchanger tubes. Resists heat, carburizing gases, and corrosive media. • Waste heat recovery systems (WHRBs) – Guards return bends from ash erosion and gas turbulence. Enhances tube life in incinerators, engines, and kilns. • Chemical and fertilizer plants – Used on U-bends in reactors and reformers. Prevents stress corrosion and thermal fatigue. • HRSGs and boilers – Installed on return coils exposed to high-temperature flue gases. Ensures reliable operation under cyclic heating conditions. Conclusion The SS 304L U Type Half Round Tube Shield by Ladhani Metal Corporation provides comprehensive and long-lasting protection for U-bend tube sections operating in aggressive thermal and corrosive environments. Manufactured with high-precision forming and superior materials, these shields offer reliable coverage, excellent weldability, and extended service life. As a leading manufacturer and exporter, Ladhani Metal Corporation offers customized shielding solutions that match your project’s specifications and environmental demands. For detailed specifications, technical support, or to request a quotation, please contact Ladhani Metal Corporation.

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