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Erosion Protection Shield

Ladhani Metal Corporation manufactures, supplies, and exports a comprehensive range of Erosion Protection Shields designed to safeguard boiler tubes, superheater tubes, and reheater tubes in power plants, industrial boilers, and heat recovery systems. These shields, also known as half round tube shields or boiler tube erosion shields, act as a protective cover over tubes exposed to high-velocity flue gases, abrasive fly ash, and soot blower impact. By reducing direct contact with erosive and corrosive media, they significantly extend the service life of tubes and minimize unplanned shutdowns. Function of Erosion Protection Shields • Provide a wear-resistant barrier for boiler tubes in erosive zones • Reduce damage caused by abrasive ash particles and high-velocity flue gases • Protect against soot blower jet erosion and localized overheating • Extend operational life of tubes, lowering maintenance and replacement costs Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 Ladhani Metal Corporation manufactures Erosion Protection Shields in multiple lengths, diameters, and thicknesses, customized to fit various tube sizes and curvature requirements. All shields are precision-engineered for easy installation and secure fitment, ensuring reliable performance even under extreme boiler conditions. Applications • Power generation boilers – protection of superheater, reheater, and economizer tubes • Waste Heat Recovery Boilers (WHRBs) – safeguard against flue gas erosion • Heat Recovery Steam Generators (HRSGs) – protect tubes under continuous high-velocity gas exposure • Petrochemical process heaters and industrial steam systems – long-lasting erosion and oxidation resistance Features • Wide material grade availability to suit varied service conditions • High resistance to oxidation, scaling, and erosion at elevated temperatures • Low maintenance solution that improves tube reliability and lifespan • Export-ready specifications with assured quality and durability Conclusion Erosion Protection Shields from Ladhani Metal Corporation are engineered to deliver long-term protection for boiler tubes operating in highly erosive and corrosive environments. With a wide range of stainless steel and alloy grades available, these shields provide tailored solutions for diverse industrial applications, ensuring maximum efficiency and reduced operational downtime. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of U-bends and 90-degree tube turns in boilers, heat exchangers, superheaters, and reheaters. Manufactured from the austenitic stainless steel grade 1Cr18Ni9Ti (equivalent to AISI 321), these shields provide excellent corrosion resistance, high-temperature strength, and resistance to intergranular corrosion. The semi-cylindrical geometry is precision-engineered to conform to the return bends of tubes, offering reliable protection from erosion due to flue gas velocity, soot blower blasts, and ash impingement. 1Cr18Ni9Ti shields are commonly used in high-temperature steam generation systems, including power plants and industrial thermal processing units, where durability under oxidizing and slightly corrosive conditions is critical. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields, providing tailored solutions to meet specific plant configurations and thermal requirements. 1Cr18Ni9Ti Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 x C content • Iron (Fe): Balance Uses • Protection of 90-degree return bends in superheaters and reheaters • Suitable for HRSG and WHRB applications in gas turbine and industrial waste heat recovery • Shields tube bends from scaling, oxidation, and erosive flue gas flow • Applied in furnaces and process heaters requiring long-term thermal stability Features • Superior corrosion resistance – Performs reliably in oxidizing and mildly corrosive environments • High thermal stability – Maintains structural integrity in elevated temperature conditions • Intergranular corrosion resistance – Titanium stabilization prevents carbide precipitation • Accurate fit – Formed to match specific bend radii and tube sizes for maximum protection • Easy installation – Supports clamping, welding, or banding as per site requirements • Available variants – Offered in multiple lengths, wall thicknesses, and diameters for precise application Applications • Power generation – Protects boiler tube bends in high-temperature steam lines • Petrochemical industries – Ensures thermal integrity in fired heaters and reformers • Industrial boilers – Guards against erosion and scaling in heat recovery systems • Cement and metallurgical plants – Used in tube bends of heat exchangers and gas coolers Conclusion The 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers high-performance protection for boiler and furnace tube bends operating under high heat and oxidizing conditions. With excellent corrosion resistance, thermal reliability, and formability, it is a robust and long-lasting solution for demanding environments. For customized configurations, technical assistance, or material consultation, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2627 Inconel flanges PN 400 are premium-grade blind flanges engineered for ultra-high-pressure applications requiring exceptional corrosion resistance, heat resistance, and mechanical strength. Manufactured in accordance with the DIN 2627 standard, these flanges are designed to seal off the ends of piping systems, especially in extreme environments involving high temperatures, aggressive chemicals, or seawater exposure. The PN 400 rating (400 bar / 5800 psi) ensures performance under intense pressure conditions. Produced using high-performance nickel-based alloys such as Inconel 600, Inconel 625, and Inconel 718, these flanges are used extensively in aerospace, chemical processing, offshore oil and gas, marine, and power generation industries. Ladhani Metal Corporation is a leading global manufacturer and exporter of Inconel flanges, supplying components that conform to international standards for material integrity, pressure containment, and corrosion resistance. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure piping systems in critical applications where maximum sealing and durability are essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to isolate piping systems or terminate flow. Ideal for pressure testing, maintenance, and future pipeline expansions. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components, ensuring even load distribution and effective sealing. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14 – 17% • Iron (Fe): 6 – 10% • Manganese (Mn): ≤ 1% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.15% • Sulfur (S): ≤ 0.015% Applications: Excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking. Used in furnace components, heat exchangers, and food processing equipment. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20 – 23% • Molybdenum (Mo): 8 – 10% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.5% • Silicon (Si): ≤ 0.5% Applications: Outstanding corrosion and fatigue resistance in seawater and chemical environments. Common in marine, aerospace, and offshore industries. Inconel 718 (UNS N07718) • Nickel (Ni): 50 – 55% • Chromium (Cr): 17 – 21% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: High strength and oxidation resistance up to 700°C. Used in jet engines, gas turbines, and high-pressure valves. Applications of DIN 2627 Inconel Flanges PN 400: • Offshore Oil and Gas Platforms Withstands high-pressure, high-salinity, and corrosive environments in subsea pipelines and risers. • Chemical Processing Plants Ideal for systems handling oxidizers, acids, solvents, and reactive compounds at high temperatures and pressures. • Aerospace and Jet Propulsion Used in fuel systems, hydraulic lines, and turbine enclosures where extreme heat and stress are common. • Nuclear and Power Generation Suited for high-pressure reactor lines and heat exchanger systems exposed to radiation, heat, and corrosive media. • Desalination and Seawater Systems Highly resistant to chloride-induced pitting and crevice corrosion. • High-Temperature and Reactive Media Systems Perfect for isolating systems exposed to thermal cycling and chemical attack. Key Features: • Manufactured to DIN 2627 standards • Rated for PN 400 ultra-high-pressure systems • Blind flange design for sealing pipe ends or testing access • Flat face design for even gasket compression and sealing • Available in Inconel 600, 625, and 718 • Excellent resistance to oxidation, acids, chlorides, and high heat • High mechanical strength and fatigue resistance • Used in critical industries including aerospace, marine, oil and gas, and chemical processing • Custom sizes, alloys, pressure ratings, and surface finishes available on request Conclusion: DIN 2627 Inconel Flanges PN 400 from Ladhani Metal Corporation offer exceptional performance and reliability in the most demanding service conditions. Whether your system involves corrosive chemicals, high-pressure steam, or marine exposure, these blind flanges deliver secure sealing, longevity, and safety. Contact Ladhani Metal Corporation for material selection, technical support, or custom solutions tailored to your high-performance application.

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Stainless Steel Flanges

DIN 2627 stainless steel flanges PN 400 are precision-engineered blind flanges manufactured according to the DIN 2627 standard. Designed to withstand ultra-high-pressure conditions up to 400 bar (5800 psi), these flanges are used to terminate or isolate piping systems safely and effectively. Fabricated from high-grade stainless steels, including 304, 316, and 321, these blind flanges provide superior mechanical strength, corrosion resistance, and long service life in aggressive industrial environments. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of stainless steel flanges. Our DIN 2627 PN 400 blind flanges are widely trusted in sectors such as oil and gas, chemical processing, marine, energy, and high-pressure utility systems for their durability, quality, and performance under extreme conditions. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure pipelines and critical systems where absolute sealing and structural integrity are required. Flange Type: • Blind Flanges Solid, non-bored flanges used to block pipeline ends or vessel nozzles. These flanges are essential for system isolation during maintenance, testing, or future expansions. • Flat Face (FF) Flanges Flat face flanges are designed to mate with flat gaskets and flat-faced components. They provide even gasket compression and are ideal when used with cast iron or brittle materials to avoid flange distortion. Stainless Steel Grades and Full Composition: Stainless Steel 304 • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Excellent general corrosion resistance. Commonly used in food processing, water systems, and chemical equipment. Stainless Steel 316 • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Enhanced resistance to chlorides and acidic environments. Ideal for marine, pharmaceutical, and chemical processing. Stainless Steel 321 • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: 321 stainless steel is stabilized with titanium, providing excellent resistance to intergranular corrosion after welding and high-temperature exposure. Commonly used in thermal processing, aerospace, and exhaust systems. Applications of DIN 2627 Stainless Steel Flanges PN 400: • Oil and Gas Industry Used in upstream and downstream systems, where high pressure and harsh chemicals are common. • Chemical and Petrochemical Plants Ideal for isolating high-pressure lines carrying corrosive or reactive chemicals. • Marine and Offshore Engineering Suitable for saltwater-exposed piping, ballast systems, and underwater applications requiring corrosion resistance. • Power Generation Applied in steam, nuclear, and thermal plants for sealing pressurized piping and vessel systems. • Aerospace and High-Temperature Systems 321-grade blind flanges are used in systems exposed to elevated temperatures and thermal cycling. • Water Treatment and Desalination Withstands chloride-induced corrosion in high-pressure brine and filtration lines. Key Features: • Manufactured to DIN 2627 specifications • PN 400 pressure rating for extreme pressure performance • Blind flange design ideal for system isolation and termination • Available in stainless steel grades 304, 304L, 316, 316L, and 321 • Flat face type for even gasket compression and sealing integrity • Superior corrosion resistance and mechanical strength • Suitable for aggressive chemical, marine, and high-temperature environments • Custom sizes, surface finishes, and pressure classes available upon request Conclusion: DIN 2627 Stainless Steel Flanges PN 400 by Ladhani Metal Corporation are designed for maximum performance in high-pressure, corrosive, and high-temperature environments. With material options including 304, 316, and titanium-stabilized 321 stainless steel, these blind flanges offer flexibility, reliability, and long-term service life across critical industries. Contact Ladhani Metal Corporation today for technical assistance, specifications, or custom flange solutions.

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Super Duplex Steel Flanges

DIN 2569 Super Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from corrosion-resistant super duplex stainless steel, specifically designed to withstand extreme mechanical stress and harsh environments. Built to DIN 2569 standards, these flanges offer superior strength, pitting resistance, and durability, making them ideal for use in offshore, marine, chemical, petrochemical, and water treatment industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of super duplex steel flanges, delivering products that comply with international quality standards. The welding neck design ensures high-integrity, leak-proof connections—perfect for applications with fluctuating pressure, high temperatures, and aggressive media. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring robust sealing performance, excellent corrosion resistance, and structural strength in corrosive and high-stress environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and super duplex steel grades to meet specific project requirements. Super Duplex Steel Grade and Composition: 1. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for use in highly corrosive conditions such as offshore platforms, subsea piping, desalination systems, pressure vessels, and high-pressure chemical reactors. Provides excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Applications of DIN 2569 Super Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure, high-corrosion subsea and offshore piping systems. • Offshore and Marine Engineering: Installed in seawater cooling lines, risers, and ballast systems for maximum corrosion resistance. • Petrochemical and Refinery Units: Applied in reactors, columns, and corrosive process piping exposed to high stress and aggressive chemicals. • Water Treatment and Desalination: Used in brine systems, RO pipelines, and chemical dosing lines requiring high strength and pitting resistance. • Pulp and Paper Industry: Employed in bleach plants and digester lines handling chlorinated compounds under pressure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High strength and corrosion resistance • Superior pitting and stress corrosion cracking resistance • Excellent performance in marine and chemical environments • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and full material traceability • Can be surface-treated with pickling, passivation, or shot blasting Conclusion: DIN 2569 Super Duplex Steel Flanges PN 100 from Ladhani Metal Corporation offer premium strength, safety, and corrosion resistance for demanding environments. Suitable for a wide range of critical applications, these flanges are available in custom sizes and pressure classes. For technical details, orders, or consultation, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2568 Super Duplex Steel Flanges PN 64 are premium-grade threaded flanges manufactured from high-performance super duplex stainless steel, designed to withstand extreme mechanical loads and highly corrosive environments. In compliance with DIN 2568 standards, these flanges offer exceptional strength, superior resistance to pitting and crevice corrosion, and excellent performance under high pressure and temperature variations, making them ideal for demanding applications in offshore, petrochemical, marine, and desalination industries. Ladhani Metal Corporation is a renowned manufacturer and exporter of super duplex flanges, supplying components that meet stringent global standards for quality, precision, and reliability. The threaded design ensures weld-free, easy installation and removal, making these flanges highly suitable for systems requiring quick assembly and periodic maintenance. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered for high-pressure and aggressive service conditions where material integrity and corrosion resistance are critical. Flange Types: • Threaded (Screwed) Flanges Facilitates rapid, weld-free assembly and disassembly, particularly in maintenance-intensive systems. • Raised Face (RF) Flanges Improves sealing effectiveness in high-pressure applications by concentrating gasket compression. • Flat Face (FF) Flanges Ideal for systems with flat mating surfaces, especially where non-metallic or brittle materials are used. • Forged Threaded Flanges Manufactured for enhanced strength, dimensional accuracy, and resilience in corrosive environments. • Custom-Machined Flanges Available in various sizes, sealing types, and super duplex grades, tailored to meet specific project requirements. Available Super Duplex Grades and Composition: 1. Super Duplex Steel Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Nitrogen (N): 0.20 – 0.30% • Carbon (C): ≤ 0.030% Applications: Used in highly corrosive environments such as seawater systems, desalination plants, and chemical reactors where maximum corrosion protection and mechanical strength are required. Applications of DIN 2568 Super Duplex Flanges: • Offshore and Subsea Engineering: Designed for long-term performance in saltwater, high-pressure, and submerged environments. • Oil and Gas Sector: Used in sour service, high-pressure pipelines, separators, and riser systems. • Chemical and Petrochemical Plants: Resistant to aggressive media such as chlorides, acids, and organic solvents. • Desalination and Water Treatment: Ideal for use in reverse osmosis systems, brine handling, and filtration modules. • Power Generation and Marine Infrastructure: Installed in heat exchangers, cooling systems, and seawater intake structures. Key Features: • Manufactured according to DIN 2568 specifications • Rated for PN 64 high-pressure service • Outstanding resistance to corrosion, pitting, and chloride-induced stress cracking • High yield strength and fatigue resistance • Threaded connection allows for easy, non-permanent assembly • Supplied with test certificates, MTCs, and full material traceability • Surface finish and machining available as per customer requirement Conclusion: DIN 2568 Super Duplex Flanges PN 64 from Ladhani Metal Corporation represent the ideal solution for high-pressure, highly corrosive, and mechanically challenging environments. With exceptional durability, corrosion protection, and installation efficiency, these flanges are engineered for performance and reliability. For custom dimensions, technical support, or grade selection, contact Ladhani Metal Corporation today

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Titanium Flanges

DIN 2567 titanium flanges are precision-engineered threaded flanges designed for high-performance, medium-to-high-pressure piping systems. Manufactured according to the DIN 2567 standard, these flanges offer exceptional resistance to corrosion, extreme temperatures, and aggressive media. The threaded design allows for easy, weld-free installation, making them ideal for applications where frequent maintenance or system modifications are required. Ladhani Metal Corporation is a leading manufacturer and exporter of titanium flanges, supplying durable and high-quality components for industries that demand superior corrosion resistance and mechanical strength. DIN 2567 titanium flanges are widely used in marine, chemical, aerospace, and water treatment systems. Pressure Ratings: • PN 25 (25 bar / 362 psi): Suitable for moderate to high-pressure systems handling corrosive fluids or gases. Ideal for chemical, marine, and water treatment applications. • PN 40 (40 bar / 580 psi): Designed for high-pressure, high-performance environments requiring maximum reliability and resistance to mechanical stress. Commonly used in offshore, aerospace, and power generation systems. Flange Types: • Threaded (Screwed) Flanges Quick and convenient for non-welded, removable connections in high-purity or corrosive systems. • Raised Face (RF) Flanges Designed to enhance sealing efficiency by focusing compression on the gasket area. • Flat Face (FF) Flanges Ideal for use with non-metallic or brittle mating materials in low-to-medium pressure environments. • Forged Threaded Flanges Provide enhanced mechanical integrity, dimensional precision, and impact resistance. • Custom-Machined Flanges Available in customer-specified sizes, pressure ratings (PN 25, PN 40), and titanium grades. Titanium Grades and Composition: Grade 2 (Commercially Pure Titanium) Composition: Titanium (Ti): ≥ 98.9% Iron (Fe): ≤ 0.30% Oxygen (O): ≤ 0.25% Carbon (C): ≤ 0.08% Nitrogen (N): ≤ 0.03% Hydrogen (H): ≤ 0.015% Grade 5 (Titanium Alloy – Ti-6Al-4V) Composition: Titanium (Ti): Balance Aluminum (Al): 5.5 – 6.75% Vanadium (V): 3.5 – 4.5% Iron (Fe): ≤ 0.40% Oxygen (O): ≤ 0.20% Carbon (C): ≤ 0.08% Nitrogen (N): ≤ 0.05% Hydrogen (H): ≤ 0.015% Applications of DIN 2567 Titanium Flanges: • Chemical Processing: Resists corrosion from strong acids, solvents, and chlorides • Marine and Offshore Engineering: Performs reliably in saltwater environments and subsea installations • Aerospace and Defense: Used in lightweight, high-strength fuel and hydraulic systems • Power Generation: Handles steam and chemical media in nuclear and thermal power plants • Water & Wastewater Treatment: Ideal for high-purity systems, brine lines, and filtration units • Medical and Pharmaceutical: Suitable for bio-compatible and sterile fluid transport systems Key Features: • Manufactured to DIN 2567 standard • Available in PN 25 and PN 40 pressure ratings • Superior resistance to corrosion, erosion, and chemical attack • Lightweight structure with high tensile strength • Easy installation with threaded connections—no welding required • Suitable for both cryogenic and elevated temperature conditions Conclusion: DIN 2567 titanium flanges PN 25 and PN 40 from Ladhani Metal Corporation are the ideal choice for demanding, corrosion-sensitive environments. Combining strength, lightweight construction, and superior corrosion resistance, these flanges deliver long-lasting performance in critical applications across various industries. For detailed specifications, custom designs, or bulk orders, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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