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Blind Flanges

DIN 2527 is a German standard for flanges, and it specifies the design, dimensions, and tolerances for blind flanges made of stainless steel 304. These flanges are commonly used in piping systems to seal the end of a pipe, creating a closed-off section. Here’s a detailed description: DIN 2527 Stainless Steel 304 Blind Flanges Material: Stainless Steel 304: This is an austenitic grade of stainless steel known for its excellent corrosion resistance, particularly against atmospheric, chemical, and other harsh environments. Stainless steel 304 is also known for its good weldability, formability, and strength, making it an ideal material for flanges used in a variety of industries, including chemical, food processing, and construction. Design and Dimensions: Shape: Blind flanges are flat, circular plates with no center hole, designed to seal the end of a pipeline or vessel. Bolt Holes: These flanges are designed to match the corresponding pipe flange with holes to align with the bolts that will attach them to other flanged components. The bolt holes are usually equally spaced around the perimeter. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure rating and the size of the flange. This thickness is essential for the flange to withstand internal pressure and provide a secure seal. Pressure Rating: These flanges are rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc. The rating determines the maximum pressure the flange can safely handle without failure. Applications: Pipeline Sealing: Primarily used to seal the open end of a pipeline or system to prevent leaks and maintain pressure in a closed system. System Isolation: Used when isolating a section of the system for maintenance or modification, as they allow for the easy disconnection of parts. Pressure Containment: In applications where maintaining pressure is essential, a DIN 2527 blind flange provides a tight seal that can withstand varying levels of internal pressure. Features: Corrosion Resistance: As the flange is made of stainless steel 304, it offers excellent resistance to corrosion, even in moderately acidic or alkaline environments. Temperature Resistance: Stainless steel 304 can withstand high temperatures, making it suitable for use in elevated temperature environments. Durability: Stainless steel 304 has excellent strength and durability, ensuring a long service life with minimal wear or corrosion. Types of Blind Flanges in DIN 2527: Raised Face: The face of the flange is slightly raised to create a better seal when mated with the gasket. Flat Face: The face is level with the rest of the flange surface and is generally used with softer gaskets to create the seal. Ring Type Joint (RTJ): Some blind flanges may also come with a grooved surface designed for use with metallic gaskets that provide a more secure, high-pressure seal. These DIN 2527 stainless steel 304 blind flanges are essential components in many piping systems, offering a reliable, durable, and efficient way to seal and isolate sections of the pipeline.

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Stainless Steel Flanges

The DIN 2558 Stainless Steel Flange PN 6 is a high-performance, precision-engineered component designed to meet the stringent demands of modern industrial piping systems. Manufactured in accordance with the DIN (Deutsches Institut für Normung) standard, this flange is available in a range of high-quality stainless steel grades that provide excellent resistance to corrosion, high temperatures, and mechanical stresses. Ladhani Metal Corporation is a trusted supplier of these flanges, delivering products that are known for their exceptional durability, reliability, and long-lasting performance. These flanges are used in a variety of industries, including chemical, petrochemical, food processing, pharmaceutical, and water treatment. Whether for general-purpose applications or more specialized uses in high-pressure or high-temperature environments, the DIN 2558 SS flange offers versatility and safety. The PN 6 pressure rating makes them ideal for medium-pressure systems, ensuring a reliable and leak-proof connection that will withstand the test of time. Ladhani Metal Corporation ensures that each flange is produced with precision, using advanced manufacturing processes and premium materials to meet the highest industry standards. Types: Weld Neck Flange – Ideal for high-pressure applications, it is welded directly to the pipe, providing a robust, leak-free connection. Slip-On Flange – Slides over the pipe and is welded both inside and outside for easier installation and cost-effectiveness. Blind Flange – Used to seal the end of a piping system, preventing the flow of fluids or gases. Threaded Flange – Features internal threads for easy connection to the pipe without requiring welding. Socket Weld Flange – Typically used for small-diameter high-pressure systems, providing a smooth bore for fluid flow. Grades & Chemical Composition: Grade 304: Carbon (C): ≤ 0.08% Chromium (Cr): 18.0 - 20.0% Nickel (Ni): 8.0 - 10.5% Manganese (Mn): 2.0% max Silicon (Si): 1.0% max Phosphorus (P): 0.045% max Sulfur (S): 0.03% max Offers excellent corrosion resistance and is widely used in food processing, chemical, and petrochemical industries. Grade 316: Carbon (C): ≤ 0.08% Chromium (Cr): 16.0 - 18.0% Nickel (Ni): 10.0 - 14.0% Molybdenum (Mo): 2.0 - 3.0% Manganese (Mn): 2.0% max Silicon (Si): 1.0% max Phosphorus (P): 0.045% max Sulfur (S): 0.03% max Known for its superior resistance to corrosion, especially in chloride-rich environments like seawater. Grade 321: Carbon (C): ≤ 0.08% Chromium (Cr): 17.0 - 19.0% Nickel (Ni): 9.0 - 12.0% Titanium (Ti): 5 times the carbon content, minimum 0.3% Manganese (Mn): 2.0% max Silicon (Si): 1.0% max Phosphorus (P): 0.045% max Sulfur (S): 0.03% max Offers enhanced high-temperature stability and resistance to sensitization, making it suitable for applications involving elevated temperatures, such as heat exchangers, and in chemical industries. PN 6 Rating: The PN 6 rating corresponds to a pressure class of 6 bar (approximately 87 psi), making it suitable for medium-pressure applications in a variety of industrial settings. Features: • Corrosion Resistance: Stainless steel provides excellent protection against rust, corrosion, and staining, ensuring reliability even in harsh environments. • High Strength: These flanges deliver superior tensile strength and durability under both high and low-pressure conditions. • Versatile Applications: Suitable for use in chemical, petrochemical, food, pharmaceutical, and water treatment industries. • Easy Installation: The flanges are designed for straightforward welding and installation, providing secure, leak-proof connections. • Long-Lasting Performance: Ladhani Metal Corporation's SS flanges are engineered to offer a long service life, minimizing the need for maintenance and replacements. Ladhani Metal Corporation ensures that each DIN 2558 SS flange is manufactured to meet the highest quality standards, offering both performance and cost-effectiveness for various industrial piping systems.

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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blind flanges

A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety. Material: AISI 4140 Alloy Steel Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance. Key Properties: Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications. Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic. Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion. Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing). Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system. Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components. Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal. Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure. Applications Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system. System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity. Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments. Types of Blind Flanges in DIN 2527 Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket. Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.

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Boiler Tube Protection Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends, engineered to safeguard boiler tubes at critical sections such as bends, high-velocity flue gas zones, and soot blower impact areas. These shields are precision-formed to match the outer curvature of tubes, providing a sacrificial protective layer that prevents erosion, corrosion, oxidation, and localized tube thinning. By extending the service life of boiler tubes, they reduce unplanned shutdowns and maintenance costs while ensuring efficient operation of boilers, HRSGs, and heat recovery systems. Function of Boiler Tube Protection Shield / Bend • Protects tube bends and exposed surfaces from high-temperature erosion • Minimizes oxidation and corrosion damage in flue gas streams • Guards tubes from abrasive fly ash and soot blower jets • Extends operational reliability in high-stress boiler environments Available Grades Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – protection of tube bends in superheater and reheater sections • Waste Heat Recovery Boilers (WHRBs) – erosion resistance in high-velocity flue gas regions • Heat Recovery Steam Generators (HRSGs) – protection of critical bends in thermal cycles • Industrial boilers – extended life for tubes in erosive and corrosive service zones • Petrochemical and process heaters – reliable protection in high-temperature tube bends Features • Superior corrosion and oxidation resistance • High mechanical strength and thermal stability • Designed for precise fit on straight tubes and bends • Manufactured in a wide range of stainless steel and alloy grades • Long-lasting, low-maintenance tube protection solution Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation deliver robust protection for tubes operating under extreme thermal and erosive conditions. Available in multiple stainless steel and special alloy grades, these shields ensure longer tube life, reduced maintenance costs, and higher boiler efficiency in domestic and international power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 310S Boiler Half Round Tube Shields designed for protecting straight boiler and heat exchanger tubes in high-temperature and oxidizing environments. SS 310S is a low-carbon version of SS 310, providing improved weldability and reduced risk of sensitization while maintaining excellent high-temperature strength and resistance to oxidation. These shields are ideal for applications such as power boilers, furnaces, HRSGs, and heat recovery units operating at elevated temperatures up to 1100°C. The shield is formed with a precise half-round profile to ensure tight contact with the outer surface of the tube, delivering effective mechanical protection against soot blower erosion, ash abrasion, and thermal cycling. SS 310S shields are engineered to maintain dimensional stability and corrosion resistance even after prolonged exposure to intense heat. Ladhani Metal Corporation manufactures, supplies, and exports SS 310S Boiler Half Round Tube Shields in various diameters, lengths, and thicknesses to suit diverse boiler system configurations across global markets. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature boilers, flue gas systems, superheaters, and industrial heating units operating in oxidizing and mildly reducing conditions. Uses • Protection of straight tubes in high-temperature steam and flue gas paths • Installed in superheater and reheater sections of utility boilers • Prevents tube scaling and erosion in thermal power systems • Used in waste heat recovery boilers and furnace wall protection • Suitable for corrosive gas environments in petrochemical and metallurgical units Features • Superior oxidation resistance – Maintains integrity under prolonged thermal exposure • Low carbon content – Reduces risk of sensitization after welding • High thermal stability – Withstands fluctuating heat without deformation • Precision-engineered fit – Half-round profile ensures close tube contact • Flexible installation – Suitable for clamping, welding, or banding • Global compatibility – Export-ready and customizable to international standards Applications • Power generation – Shields boiler tubes in high-heat zones • Petrochemical plants – Used in corrosive, oxidizing, and carburizing atmospheres • Refineries and steel mills – Withstands aggressive thermal conditions • Industrial furnaces – Provides extended service life in extreme environments Conclusion The SS 310S Boiler Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution for tube protection in high-temperature and oxidizing conditions. With enhanced weldability, corrosion resistance, and thermal durability, SS 310S shields are ideal for critical boiler and process heat systems. For technical support, custom dimensions, or export orders, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of U-bends and 90-degree tube turns in boilers, heat exchangers, superheaters, and reheaters. Manufactured from the austenitic stainless steel grade 1Cr18Ni9Ti (equivalent to AISI 321), these shields provide excellent corrosion resistance, high-temperature strength, and resistance to intergranular corrosion. The semi-cylindrical geometry is precision-engineered to conform to the return bends of tubes, offering reliable protection from erosion due to flue gas velocity, soot blower blasts, and ash impingement. 1Cr18Ni9Ti shields are commonly used in high-temperature steam generation systems, including power plants and industrial thermal processing units, where durability under oxidizing and slightly corrosive conditions is critical. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields, providing tailored solutions to meet specific plant configurations and thermal requirements. 1Cr18Ni9Ti Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 x C content • Iron (Fe): Balance Uses • Protection of 90-degree return bends in superheaters and reheaters • Suitable for HRSG and WHRB applications in gas turbine and industrial waste heat recovery • Shields tube bends from scaling, oxidation, and erosive flue gas flow • Applied in furnaces and process heaters requiring long-term thermal stability Features • Superior corrosion resistance – Performs reliably in oxidizing and mildly corrosive environments • High thermal stability – Maintains structural integrity in elevated temperature conditions • Intergranular corrosion resistance – Titanium stabilization prevents carbide precipitation • Accurate fit – Formed to match specific bend radii and tube sizes for maximum protection • Easy installation – Supports clamping, welding, or banding as per site requirements • Available variants – Offered in multiple lengths, wall thicknesses, and diameters for precise application Applications • Power generation – Protects boiler tube bends in high-temperature steam lines • Petrochemical industries – Ensures thermal integrity in fired heaters and reformers • Industrial boilers – Guards against erosion and scaling in heat recovery systems • Cement and metallurgical plants – Used in tube bends of heat exchangers and gas coolers Conclusion The 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers high-performance protection for boiler and furnace tube bends operating under high heat and oxidizing conditions. With excellent corrosion resistance, thermal reliability, and formability, it is a robust and long-lasting solution for demanding environments. For customized configurations, technical assistance, or material consultation, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures 1Cr18Ni9Ti Half Round Straight Tube Shields to provide high-temperature corrosion and erosion resistance for straight tubes in boilers, heat exchangers, and waste heat recovery systems. 1Cr18Ni9Ti is a titanium-stabilized austenitic stainless steel equivalent to AISI 321, known for excellent intergranular corrosion resistance and mechanical strength at elevated temperatures. It is especially effective in environments where repeated thermal cycling or sensitization is a concern. 1Cr18Ni9Ti Half Round Straight Tube Shield The 1Cr18Ni9Ti Half Round Straight Tube Shield is engineered to cover the outer surface of straight tubes, forming a strong, semi-cylindrical shield against high-temperature oxidation, flue gas erosion, and thermal fatigue. The titanium addition improves structural stability by preventing carbide precipitation during welding or service at elevated temperatures. These shields are ideal for superheaters, reheaters, economizers, and tube banks in thermal and chemical processing units. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Straight Tube Shields, providing reliable shielding for straight tubing in aggressive and high-temperature service. Material Grade 1Cr18Ni9Ti – Titanium-stabilized stainless steel with superior resistance to intergranular corrosion and high-temperature oxidation. Chemical Composition of 1Cr18Ni9Ti • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Designed for use in environments with high-temperature flue gas, steam erosion, and risk of sensitization from thermal cycling. Uses • Boiler tube protection in power plants and utilities • Straight tube shields for steam superheaters and reheaters • Economizer tube shielding in corrosive gas environments • Waste heat recovery systems in refining and petrochemicals • Tube protection in fertilizer and chemical process plants Features • Excellent intergranular corrosion resistance – Resists sensitization in high-heat zones • High thermal stability – Withstands repeated heating and cooling cycles • Oxidation resistance – Maintains surface integrity at elevated temperatures • Weld-stabilized – Titanium addition prevents carbide precipitation • Long service life – Reduces tube replacement frequency • Custom fit – Manufactured to match exact tube dimensions and geometries Applications • steam generation systems – Superheater and reheater shielding • industrial boilers – Erosion resistance for flue gas-exposed straight tubes • waste heat boilers – High-temperature corrosion protection • refinery units – Suitable for heat transfer surfaces with sulfur-laden gases • fertilizer and ammonia plants – Applied in tube banks exposed to ammonia-rich or chlorinated gases Conclusion 1Cr18Ni9Ti Half Round Straight Tube Shields from Ladhani Metal Corporation offer exceptional protection for straight tubes exposed to high temperatures, corrosive flue gases, and mechanical erosion. Their titanium-stabilized composition ensures reliable performance in severe thermal conditions where other stainless steels may fail. For detailed specifications and custom orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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