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COLD ROLLED SHEET

Quality Standard Material No. Old designation DC01 DIN EN 10130 1.0330 ST 12-03 Cold-rolled flat steel DC01, according to the standards DIN EN 10130 and DIN EN 10152 Cold-rolled flat steel DC01 is a widely used material in the industrial sector, which is used for various applications in the cold forming process due to its excellent properties. The standards DIN EN 10130 and DIN EN 10152 are decisive for ensuring the quality and requirements of this material. DC01 according to the DIN EN 10130 standard The DIN EN 10130 standard defines the requirements for cold-rolled flat products made of unalloyed quality steels that are used in the cold forming process. Technical delivery conditions DIN EN 10130 specifies the technical delivery conditions for cold-rolled flat steel. These include the chemical composition, mechanical properties and surface quality. The standard ensures that the products supplied meet the required standards in order to guarantee workability and final quality. Chemical composition The chemical composition of the steel is decisive for its properties and is described in detail in DIN EN 10130. For DC01, the maximum carbon content is 0.12%, while the manganese and phosphorus content is also subject to specific limits. This composition ensures good cold formability and a high surface quality. Mechanical properties DC01 in accordance with DIN EN 10130 has specific mechanical properties that make it ideal for cold forming. These include a minimum tensile strength of 270-410 MPa and a minimum elongation of 28%. These properties allow the steel to be processed into complex shapes without cracking or breaking. Surface quality The surface quality is another aspect of DIN EN 10130. DC01 can be supplied in different surface finishes, such as smooth or matt. These variations allow adaptation to specific requirements of the end application, be it for decorative purposes or further coating processes. DC01+ZE according to the DIN EN 10152 standard The DIN EN 10152 standard extends the requirements of DIN EN 10130 to include specific conditions for electrolytically galvanized products. This standard is crucial for applications in which corrosion protection plays an important role. Technical delivery conditions DIN EN 10152 specifies the technical delivery conditions for electrolytically galvanized, cold-rolled flat products. In addition to the chemical composition and mechanical properties, these conditions also include the specific requirements for the zinc coating. Chemical composition and zinc coating The chemical composition of the base material DC01 generally remains unchanged, but an additional electrolytic zinc coating is applied. This coating is used for corrosion protection and varies in thickness depending on the specific requirements of the application. The standard provides detailed specifications for the thickness and uniformity of the zinc coating to ensure optimum protection. Mechanical properties Even with galvanized products, the mechanical properties of the base material are largely retained. The standard ensures that the cold formability and strength of the steel are not impaired despite the additional coating. Corrosion resistance and surface quality One of the main advantages of products manufactured in accordance with DIN EN 10152 is their improved corrosion resistance. Electrolytic galvanizing protects the steel from rust and thus increases the service life of the end product. The surface quality also plays a decisive role here and can be supplied in various finishes, such as smooth or textured. Conclusion Cold-rolled flat steel DC01, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC01 is a versatile material with high quality and durability. FOR EN 10130 DC01 CHEMICAL , MECHANICAL DATA SHEET KINDLY VISIT https://www.ladhanimetal.in/page/en-10130-2006-chemical-and-mechanical-composition/689c322d2e585e299cb43798 https://www.ladhanimetal.in/page/en-10130-cold-rolled-flat-sheet-plate-coil-data-sheet-equivalent-grade-and-chemical-and-mechanical-properties/68a45503fc14472bb274df32

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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Stainless Steel Flanges

DIN 2567 stainless steel flanges are high-quality, corrosion-resistant flanges designed for medium to high-pressure piping systems. Manufactured according to the DIN 2567 standard, these flanges offer reliable, leak-free connections that are suitable for a wide range of industrial applications, particularly in environments requiring superior resistance to rust, corrosion, and extreme temperatures. Their durability and ease of installation make them ideal for systems needing frequent maintenance or modification. Ladhani Metal Corporation is a prominent manufacturer and exporter of stainless steel flanges, offering precisely engineered products with excellent mechanical properties, corrosion resistance, and high-temperature performance. DIN 2567 stainless steel flanges are widely utilized across various industries such as chemical processing, oil & gas, power generation, and water treatment. Flange Types: • Threaded (Screwed) Flanges: These enable fast, non-welded assembly, ideal for systems requiring frequent disassembly and reassembly, such as in maintenance-driven or temporary installations. • Raised Face (RF) Flanges: Designed to enhance gasket sealing by concentrating pressure on a smaller contact area, improving the sealing ability in high-pressure systems. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in lower-to-medium pressure systems, providing a flat sealing surface. • Forged Threaded Flanges: Offer improved strength, impact resistance, and dimensional accuracy, making them suitable for demanding applications. • Custom-Machined Flanges: Tailored to customer-specific requirements, including pressure class, size, and material variant. Available Stainless Steel Grades and Composition: 1. Grade 304 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 18.00 – 20.00% o Nickel (Ni): 8.00 – 10.50% Applications: Widely used in food processing, chemical industries, plumbing, and water treatment systems. The corrosion-resistant properties make it ideal for various industrial and marine environments. 2. Grade 316 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 16.00 – 18.00% o Nickel (Ni): 10.00 – 14.00% o Molybdenum (Mo): 2.00 – 3.00% Applications: Ideal for harsh, high-corrosion environments such as chemical and petrochemical industries, marine applications, and systems requiring resistance to pitting and crevice corrosion. 3. Grade 321 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 17.00 – 19.00% o Nickel (Ni): 9.00 – 12.00% o Titanium (Ti): 5 times the carbon content, minimum of 0.60% Applications: Suitable for high-temperature applications and environments where good oxidation and corrosion resistance are necessary. Often used in applications involving elevated temperatures, such as exhaust systems, heat exchangers, and boilers. Applications of DIN 2567 Stainless Steel Flanges: • Chemical Processing Industry: Used in pipelines, reactors, and pumps for handling corrosive substances. • Oil & Gas Industry: Common in offshore platforms, refineries, and subsea pipelines. • Power Plants: Ideal for steam, gas, and cooling water pipelines where high-temperature resistance is needed. • Water & Wastewater Treatment: Cost-effective and durable for fluid handling, filtration lines, and desalination plants. • Food & Beverage Industry: Hygiene and corrosion resistance make them suitable for food processing and pharmaceutical manufacturing systems. • Marine and Offshore: Excellent for use in saltwater environments and high-humidity areas. Key Features: • Manufactured to DIN 2567 standard with PN 25 and PN 40 pressure ratings • High resistance to corrosion, pitting, and oxidation, even in aggressive environments • Available in a range of stainless steel grades: 304, 316, 321 • Superior mechanical strength and excellent weldability • Easy installation with a threaded design for non-welded assembly Conclusion: DIN 2567 stainless steel flanges PN 25 and PN 40 from Ladhani Metal Corporation provide a reliable, high-performance solution for medium to high-pressure piping systems. With exceptional resistance to corrosion, high temperatures, and mechanical stress, these flanges are engineered to perform in demanding industrial environments. For custom specifications, large orders, or further inquiries, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2566 carbon steel flanges PN 16 are durable and cost-effective threaded flanges designed for medium-pressure piping systems. Manufactured according to DIN 2566 standards, these flanges offer reliable, weld-free connections suitable for a wide range of industrial applications. Their threaded design ensures easy installation and removal, especially in setups requiring frequent maintenance or modifications. Ladhani Metal Corporation is a leading manufacturer and exporter of carbon steel flanges, delivering precision-engineered components with high mechanical strength, toughness, and machinability. DIN 2566 carbon steel flanges are widely used across industries such as oil & gas, power generation, construction, and water treatment. Flange Types: • Threaded (Screwed) Flanges: Enable fast, non-welded assembly—ideal for maintenance-driven or temporary systems. • Raised Face (RF) Flanges: Improve gasket sealing by focusing pressure on a smaller contact area. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in low-to-medium pressure systems. • Forged Threaded Flanges: Provide enhanced strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Made to customer specifications including pressure class, size, or material variant. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Used in ambient and high-temperature pressure systems, including pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Designed for increased impact resistance at low temperatures. • Offers good weldability and strength retention in cryogenic or sub-zero conditions. Applications: Ideal for cold weather installations such as gas processing, refrigeration lines, and cryogenic piping systems. Applications of DIN 2566 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, compressor units, and flow control systems • Petrochemical Plants: Handles hydrocarbons and other industrial fluids • Power Plants: Suitable for steam, gas, and cooling water pipelines • Water & Wastewater Treatment: Cost-effective for fluid handling and filtration lines • Structural & Mechanical Systems: Common in HVAC, infrastructure, and general engineering Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • High tensile strength, ductility, and resistance to wear • Economical and versatile for general-purpose applications • Threaded design for quick, weld-free installation • Compatible with coatings and protective treatments • Supplied with test certificates, inspection reports, and full material traceability Conclusion: DIN 2566 carbon steel flanges PN 16 from Ladhani Metal Corporation are a dependable and budget-friendly solution for medium-pressure piping systems. Known for their mechanical strength, reliability, and ease of installation, these flanges are engineered to perform in a wide variety of industrial environments. For detailed specifications, customization, or large-volume orders, contact Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2566 Inconel flanges PN 16 are engineered for high-performance, medium-pressure piping systems exposed to extreme temperatures, corrosive chemicals, and high mechanical stress. Manufactured in compliance with DIN 2566 standards, these threaded flanges provide a secure, weld-free connection ideal for critical applications in challenging industrial environments. Ladhani Metal Corporation is a leading manufacturer and global exporter of Inconel flanges, offering precision-crafted products with superior resistance to heat, oxidation, and corrosive media. DIN 2566 Inconel flanges are trusted across industries such as aerospace, chemical processing, marine, thermal power, and nuclear energy. Flange Types: • Threaded (Screwed) Flanges: Allow for fast assembly and disassembly without welding, ideal for systems requiring frequent maintenance. • Raised Face (RF) Flanges: Enhances sealing performance by concentrating gasket pressure at the sealing surface. • Flat Face (FF) Flanges: Typically used with flat-faced equipment and non-metallic piping systems under moderate pressure. • Forged Threaded Flanges: Forged for improved mechanical properties, dimensional accuracy, and long-term reliability. • Custom-Machined Flanges: Available on request in custom dimensions, pressure classes, and material combinations. Available Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Excellent resistance to oxidation, corrosion, and high temperatures. Applications: Furnace components, heat exchangers, food processing, and chemical vessels. 2. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Superior resistance to seawater, acidic environments, and high mechanical stress. Applications: Marine systems, offshore platforms, exhaust systems, and chemical plant components. 3. Inconel 718 (UNS N07718) • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Excellent high-temperature strength, creep resistance, and fatigue resistance. Applications: Aerospace turbines, nuclear reactors, high-speed rotating components, and pressure vessels. Applications of DIN 2566 Inconel Flanges: • Aerospace and Jet Engines: High-temperature, high-stress components • Petrochemical and Chemical Processing: Resistant to aggressive acids and solvents • Marine and Subsea Engineering: Excellent in chloride-rich and saltwater environments • Power Generation: Used in nuclear, geothermal, and thermal power systems • High-Performance Exhaust and Heat Systems: Reliable under thermal cycling and oxidation Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional resistance to oxidation, pitting, and chemical corrosion • Outstanding performance under thermal stress and cyclic loading • Threaded design allows for easy, weld-free installation • High tensile and creep strength, especially at elevated temperatures • Supplied with complete MTCs, inspection reports, and full traceability Conclusion: DIN 2566 Inconel flanges PN 16 from Ladhani Metal Corporation are built to handle the most demanding operating conditions in high-temperature and corrosive environments. With premium-grade materials like Inconel 600, 625, and 718, these flanges offer unmatched durability, thermal stability, and corrosion resistance. For technical support, custom orders, or large-scale procurement, contact Ladhani Metal Corporation today.

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M S blind flange

DIN 2527 Mild Steel Blind Flanges are specialized components designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These flanges, made from mild steel, are used in a wide range of applications due to the material's strength, cost-effectiveness, and ease of fabrication. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength, making them ideal for general-purpose sealing in various industries. Material Composition of Mild Steel (MS) Flanges: Mild steel, or low-carbon steel, is commonly used for manufacturing DIN 2527 blind flanges. The composition of mild steel typically includes: Carbon (C): 0.05% to 0.25% – Provides strength while ensuring ductility and ease of welding. Manganese (Mn): 0.30% to 0.90% – Enhances strength and hardenability. Silicon (Si): 0.10% to 0.60% – Contributes to deoxidation and strength. Phosphorus (P): Up to 0.04% – Low phosphorus content ensures better toughness. Sulfur (S): Up to 0.05% – Low sulfur content to avoid brittleness. Iron (Fe): The remaining composition – Mild steel is primarily iron. This composition provides a cost-effective material with good weldability, formability, and mechanical properties for most non-corrosive applications. Key Features of DIN 2527 Mild Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: While mild steel doesn't handle extreme temperatures as well as superalloys like Inconel, it is suitable for moderate temperature environments where temperatures do not exceed around 300°C (572°F). Pressure Tolerance: DIN 2527 mild steel blind flanges are available in standard pressure ratings, such as PN6, PN10, PN16, and higher pressure classes depending on the application. These pressure ratings ensure the flanges are safe and durable under normal industrial pressures. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy of mild steel blind flanges, making them easy to install in piping systems. These flanges are available in various sizes and thicknesses, with flanges designed to meet specific pressure classes such as PN6, PN10, PN16, PN25, and PN40, depending on the application. Design and Types of DIN 2527 Mild Steel Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications where no further connection is required. It provides a simple and reliable seal for pipeline isolation. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems or applications with minimal sealing requirements. It is typically used in systems where the flange is bolted directly to a flat mating surface. Raised Face Blind Flange: Has a raised surface to improve sealing performance under higher pressure applications. This type ensures a tighter seal and is ideal for medium-to-high-pressure systems. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure systems, it has a groove that holds an RTJ gasket. This design ensures a high-pressure seal and is often used in critical applications where pressure integrity is essential. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, offering additional strength and stability. It is used in high-pressure or stressed systems that require the flange to be securely welded to the pipeline. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600, DN1000), to accommodate different pipe sizes and system requirements.

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blind flanges

DIN 2527 SS P.H. (Precipitation Hardening) Blind Flanges are designed for use in high-performance piping systems that require robust sealing solutions. Made from precipitation-hardening stainless steel alloys, these flanges combine high strength, excellent corrosion resistance, and the ability to withstand elevated temperatures. Manufactured to meet the DIN 2527 standard, these flanges ensure dimensional accuracy, high pressure tolerance, and superior mechanical performance, making them ideal for demanding applications in industries such as chemical processing, aerospace, and power generation. Material Composition of Precipitation Hardening Stainless Steel (SS P.H.): Precipitation-hardening stainless steels are a family of alloys known for their ability to achieve high strength through heat treatment. Grade 17-4 PH: Chromium (Cr): 15.0% - 17.5% Nickel (Ni): 3.0% - 5.0% Copper (Cu): 3.0% - 5.0% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Grade 15-5 PH: Chromium (Cr): 14.0% - 15.5% Nickel (Ni): 3.5% - 5.5% Copper (Cu): 2.5% - 4.5% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Key Features of DIN 2527 SS P.H. Blind Flanges: High Strength: Precipitation-hardened stainless steels, such as 17-4 PH and 15-5 PH, are known for their high tensile strength and hardness. Corrosion Resistance: Stainless steel, especially in the precipitation-hardened grades, offers excellent resistance to corrosion, including resistance to pitting, crevice corrosion, and stress corrosion cracking in both aqueous and high-temperature environments High-Temperature Performance: SS P.H. Blind Flanges can withstand high temperatures, making them suitable for use in applications that involve elevated temperatures (up to 600°C or 1100°F), such as chemical reactors, power plants, and aerospace systems. Dimensional Accuracy & Pressure Ratings: These flanges are manufactured to precise DIN 2527 standards to ensure tight seals and correct fitment in piping systems. They are available in multiple pressure classes such as PN6, PN10, and PN16, which denote the maximum pressure the flange can safely withstand. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel, suitable for general applications. Flat-Faced Blind Flange: Features a flat sealing surface for low-pressure applications, ideal for ensuring a tight seal in systems with low pressure. Raised Face Blind Flange: Has a raised area around the center, providing enhanced sealing for higher-pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed with a groove for a ring-type joint gasket, used in high-pressure systems such as oil and gas pipelines. Long Weld Neck Blind Flange: Equipped with an extended neck for welding, offering additional strength and support in high-pressure or stressed systems. Nominal Diameter: DIN 2527 SS P.H. Blind Flanges are available in various nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, ensuring compatibility with a wide range of piping systems and applications.

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Titanium Blind Flanges

DIN 2527 Titanium Grade 5 Blind Flanges are premium-quality sealing components designed to close off the open ends of pipes, vessels, or equipment in systems where no further connection is needed. Made from Titanium Grade 5 (Ti-6Al-4V), these flanges are known for their superior strength, excellent corrosion resistance, and lightweight properties. Titanium Grade 5 is an alloy composed of titanium, aluminum, and vanadium, making it stronger and more heat-resistant than commercially pure titanium (Grade 2). These flanges adhere to the DIN 2527 standard, ensuring that they meet the precise requirements for dimensional accuracy, pressure tolerance, and mechanical performance. Material Composition of Titanium Grade 5 (Ti-6Al-4V): Titanium Grade 5, also known as Ti-6Al-4V, is composed of the following elements: Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Titanium Grade 5 is one of the most widely used titanium alloys due to its high strength, resistance to corrosion, and ability to withstand elevated temperatures, making it suitable for high-performance applications. Key Features of DIN 2527 Titanium Grade 5 Blind Flanges: Superior Strength: Titanium Grade 5 offers high strength (approximately 130 ksi tensile strength) while maintaining its light weight, making it suitable for demanding applications where both strength and low mass are important, such as in aerospace and military systems. Corrosion Resistance: Titanium Grade 5 exhibits exceptional corrosion resistance, particularly against chlorides, seawater, and acidic environments. It is highly resistant to pitting, crevice corrosion, and stress corrosion cracking. It performs well in the presence of strong acids like sulfuric and hydrochloric acids, making it suitable for chemical processing systems, offshore, and marine applications. Temperature Resistance: Titanium Grade 5 can withstand elevated temperatures, with a continuous operating temperature up to 400°C (752°F) and intermittent exposure to higher temperatures. This makes it suitable for high-temperature applications in aerospace, power generation, and chemical industries. Light Weight: Titanium alloys, including Grade 5, have a very low density, approximately 60% of that of steel, making them an excellent choice for applications where weight reduction is a priority, such as in the aerospace and automotive industries. Dimensional Accuracy & Pressure Ratings: DIN 2527 Titanium Grade 5 Blind Flanges are manufactured to exacting standards to ensure a tight, secure seal in piping systems. Available in various pressure classes such as PN6, PN10, and PN16, allowing compatibility with a range of piping systems depending on the pressure requirements. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Flat-Faced Blind Flange: Designed with a flat sealing surface for low-pressure systems. Raised Face Blind Flange: Features a raised area around the center for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications with a groove for a ring-type joint gasket, commonly used in the oil and gas industries. Long Weld Neck Blind Flange: Includes an extended neck for welding, providing additional strength in high-pressure or stressed systems. Nominal Diameter: DIN 2527 Titanium Grade 5 Blind Flanges are available in a variety of nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, depending on system requirements.

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Blind Flanges

DIN 2527 is a German standard for flanges, and it specifies the design, dimensions, and tolerances for blind flanges made of stainless steel 304. These flanges are commonly used in piping systems to seal the end of a pipe, creating a closed-off section. Here’s a detailed description: DIN 2527 Stainless Steel 304 Blind Flanges Material: Stainless Steel 304: This is an austenitic grade of stainless steel known for its excellent corrosion resistance, particularly against atmospheric, chemical, and other harsh environments. Stainless steel 304 is also known for its good weldability, formability, and strength, making it an ideal material for flanges used in a variety of industries, including chemical, food processing, and construction. Design and Dimensions: Shape: Blind flanges are flat, circular plates with no center hole, designed to seal the end of a pipeline or vessel. Bolt Holes: These flanges are designed to match the corresponding pipe flange with holes to align with the bolts that will attach them to other flanged components. The bolt holes are usually equally spaced around the perimeter. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure rating and the size of the flange. This thickness is essential for the flange to withstand internal pressure and provide a secure seal. Pressure Rating: These flanges are rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc. The rating determines the maximum pressure the flange can safely handle without failure. Applications: Pipeline Sealing: Primarily used to seal the open end of a pipeline or system to prevent leaks and maintain pressure in a closed system. System Isolation: Used when isolating a section of the system for maintenance or modification, as they allow for the easy disconnection of parts. Pressure Containment: In applications where maintaining pressure is essential, a DIN 2527 blind flange provides a tight seal that can withstand varying levels of internal pressure. Features: Corrosion Resistance: As the flange is made of stainless steel 304, it offers excellent resistance to corrosion, even in moderately acidic or alkaline environments. Temperature Resistance: Stainless steel 304 can withstand high temperatures, making it suitable for use in elevated temperature environments. Durability: Stainless steel 304 has excellent strength and durability, ensuring a long service life with minimal wear or corrosion. Types of Blind Flanges in DIN 2527: Raised Face: The face of the flange is slightly raised to create a better seal when mated with the gasket. Flat Face: The face is level with the rest of the flange surface and is generally used with softer gaskets to create the seal. Ring Type Joint (RTJ): Some blind flanges may also come with a grooved surface designed for use with metallic gaskets that provide a more secure, high-pressure seal. These DIN 2527 stainless steel 304 blind flanges are essential components in many piping systems, offering a reliable, durable, and efficient way to seal and isolate sections of the pipeline.

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