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Half Round Tube Sleeve

Ladhani Metal Corporation manufactures, supplies, and exports Half Round Tube Sleeves designed to protect boiler tubes, reheater tubes, superheater tubes, and economizer tubes from severe erosion, corrosion, and high-temperature wear. These sleeves cover the exposed half section of the tube that faces maximum impact from high-velocity flue gases, abrasive ash particles, and soot blower jets. By acting as a sacrificial protective layer, Half Round Tube Sleeves extend the service life of tubes, reduce maintenance costs, and improve the overall reliability of boilers and heat recovery systems. Function of Half Round Tube Sleeves • Provide targeted erosion and corrosion resistance in critical tube areas • Shield tubes from high-velocity flue gases, ash particle erosion, and oxidation • Prevent thinning and localized wear of tube walls • Ensure longer service life of steam generation equipment under extreme conditions Available Grades Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Ladhani Metal Corporation offers Half Round Tube Sleeves in a variety of lengths, diameters, and thicknesses to meet specific boiler designs and operating conditions. Each sleeve is precision-engineered for an exact fit, ensuring ease of installation and maximum protection in erosive flue gas zones. Applications • Power generation boilers – reheater, superheater, and economizer tube protection • Waste Heat Recovery Boilers (WHRBs) – defense against flue gas erosion • Heat Recovery Steam Generators (HRSGs) – durability under cyclic thermal stress • Industrial steam boilers – improved tube life in abrasive service conditions • Petrochemical and process heaters – performance in high-temperature reheating areas Features • Superior corrosion and oxidation resistance • High-temperature stability with excellent mechanical strength • Wide availability in stainless steel and special alloy grades • Precision fit for tube curvature and geometry • Export-ready quality for global markets Conclusion Half Round Tube Sleeves by Ladhani Metal Corporation are a reliable and cost-effective solution for protecting boiler tubes from erosion and high-temperature damage. Available in stainless steel and special alloy grades, these sleeves enhance the durability and efficiency of power plants, WHRBs, HRSGs, and industrial steam systems worldwide. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Half Round Tube Shields engineered to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where steam is reheated after partial expansion in the high-pressure turbine to improve efficiency and prevent condensation. Made from high-alloy stainless steel grade 1Cr25Ni20Si2, these shields deliver excellent resistance to oxidation, carburization, and erosion at elevated temperatures, making them highly reliable for severe flue gas environments. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in high-velocity and ash-laden zones Ladhani Metal Corporation manufactures, supplies, and exports 1Cr25Ni20Si2 Half Round Tube Shields in different lengths, diameters, and thicknesses to meet the requirements of domestic and international clients. 1Cr25Ni20Si2 Grade Chemical Composition – High-Alloy Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.030% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Suitable for reheater sections in thermal power plants, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs), where oxidation, scaling, and erosion resistance are essential. Uses • Protects reheater tubes from erosion, scaling, and soot blower impact • Extends service life of boiler tubes in high-temperature operations • Shields R/H tubes against ash particle erosion and flue gas corrosion • Widely used in WHRBs, HRSGs, utility boilers, and petrochemical furnaces Features • High-temperature oxidation and scaling resistance • Superior mechanical strength and thermal stability • Enhanced silicon content for improved carburization resistance • Precision-engineered fit for reliable tube protection Applications • Power generation boilers – Protection for reheater tubes in extreme thermal zones • Waste heat recovery boilers – Guards against flue gas and ash erosion • Industrial steam systems – Dependable under thermal cycling conditions • Petrochemical and process heaters – Effective in high-temperature corrosive environments Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides long-lasting protection under severe high-temperature and erosive boiler conditions. Designed for durability, precision fit, and export-ready specifications, these shields help extend the service life of reheater tubes while reducing maintenance costs. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304L Half Round Tube Shield The SS 304L Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304L. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The lower carbon content in SS 304L offers enhanced weldability and minimizes the risk of carbide precipitation, making it ideal for high-temperature and corrosive environments. The half-round design allows for easy installation over tubes while ensuring robust protection from flue gases, abrasives, and thermal stress. Manufactured using stainless steel grade 304L, these half-round tube shields are semi-cylindrical covers that are clamped or welded over exposed tubes. The “L” in SS 304L denotes “Low Carbon,” which offers improved resistance to sensitization during welding or prolonged exposure to elevated temperatures, making it more suitable for high-temperature and corrosive conditions compared to standard SS 304. The shields are formed with precision to ensure a snug fit over tubes and provide maximum protection without disrupting heat transfer or fluid flow. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, weldability, and performance in high-temperature service conditions. Uses – SS 304L Half Round Tube Shield • Boiler Tube Protection – Used to safeguard boiler tubes from high-temperature flue gases, ash erosion, and abrasive particles, ensuring extended service life and reduced downtime. • Heat Exchanger Tube Shielding – Protects heat exchanger tubes from corrosive process fluids and turbulent flow, helping to maintain performance and reduce maintenance frequency. • Furnace Gas Flow Wear Prevention – Installed in furnace environments where high-velocity gases and thermal cycling can cause severe tube wear, acting as a durable barrier. • Petrochemical & Refinery Applications – Shields critical tubing in high-temperature and chemically aggressive environments, improving resistance to oxidation and corrosion. Applications – SS 304L Half Round Tube Shield • Thermal Power Stations – Ideal for boiler systems and superheater tubes exposed to extreme thermal and flow conditions. • Refineries & Petrochemical Plants – Used in cracking units, reformers, and reactors where temperature and corrosion challenges are common. • Heat Recovery Steam Generators (HRSGs) – Enhances protection of tubes in combined cycle power plants and improves system reliability. • Chemical Processing Units – Prevents corrosion and surface degradation in harsh chemical flow environments. • Pulp and Paper Industry – Protects process tubes in digesters, recovery boilers, and steam-generating systems. • Industrial Boilers and Steam Systems – Ensures long-lasting tube integrity in high-pressure and high-temperature steam applications. Benefits • Extended Tube Life: Reduces repair frequency and tube replacement cycles. • Cost Efficiency: Minimizes downtime and maintenance-related expenses. • Reliable Performance: Maintains mechanical integrity under fluctuating temperatures and pressure conditions. • Sustainability: Enhances energy efficiency by maintaining consistent heat transfer performance. Conclusion The SS 304L Half Round Tube Shield by Ladhani Metal Corporation is an ideal solution for protecting critical tube systems in aggressive and high-temperature environments. Designed for high performance and long-lasting reliability, these shields help extend the lifespan of tubing systems while reducing downtime and maintenance costs. With customizable options, premium materials, and expert fabrication, Ladhani Metal Corporation is your trusted partner in tube protection solutions. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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titanium flanges

DIN 2569 Titanium Flanges PN 100 are precision-engineered welding neck flanges manufactured from premium-grade titanium, designed for exceptional performance in high-pressure and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer outstanding corrosion resistance, high strength-to-weight ratio, and excellent thermal stability, making them suitable for critical systems across industries such as chemical processing, offshore engineering, aerospace, pharmaceuticals, marine, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, delivering high-quality products that comply with rigorous international standards. The welding neck design ensures secure, leak-proof connections, ideal for high-stress environments and systems requiring permanent joints that withstand both pressure and temperature extremes. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring superior corrosion resistance, structural reliability, and long-term sealing performance in aggressive environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and titanium grades tailored to customer requirements. Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination plants, and marine environments due to its excellent corrosion resistance and formability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Ideal for aerospace, offshore, and high-performance applications due to its high strength, low density, and corrosion resistance. Applications of DIN 2569 Titanium Flanges: • Chemical and Petrochemical Plants: Used in highly corrosive processes involving acids, chlorides, and oxidizing agents. • Marine and Offshore Engineering: Ideal for submerged and saltwater applications due to excellent resistance to seawater corrosion. • Aerospace and Defense: Employed in lightweight, high-strength components that require resistance to fatigue and corrosion. • Pharmaceutical and Medical Equipment: Used in ultra-clean and biocompatible systems where corrosion and contamination must be minimized. • Power Generation and Desalination: Applied in condenser systems, heat exchangers, and evaporators handling brine and other corrosive fluids. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Exceptional corrosion resistance, including seawater and chemical environments • Lightweight, high-strength construction for improved efficiency and durability • Strong welded neck design for secure, permanent pipe connections • Supplied with test certificates, quality documents, and full traceability • Compatible with custom surface treatments including pickling, polishing, and passivation Conclusion: DIN 2569 Titanium Flanges PN 100 from Ladhani Metal Corporation are engineered for the highest levels of corrosion resistance, strength, and performance under pressure. Designed for extreme environments and demanding applications, these titanium flanges offer reliable, long-lasting service and are available in customized sizes and titanium grades. For project-specific requirements, technical support, or detailed specifications, contact Ladhani Metal Corporation today.

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Carbon Steel Flange

The DIN 2558 Carbon Steel Flange PN 6 is a reliable, high-strength component designed for use in industrial piping systems that operate under moderate pressure conditions. Manufactured in accordance with DIN (Deutsches Institut für Normung) standards, these flanges are crafted from robust carbon steel, offering excellent mechanical performance, structural integrity, and cost-efficiency. Supplied by Ladhani Metal Corporation, these flanges are widely used in applications where strength, weldability, and durability are essential. Carbon steel flanges are suitable for a variety of industries including oil and gas, power generation, water treatment, construction, petrochemical, and HVAC systems. With a PN 6 pressure rating (6 bar or approximately 87 psi), these flanges are ideal for medium-pressure systems requiring a dependable, leak-proof connection. Types: Weld Neck Flange – Offers a strong, welded joint that ensures stability and leak resistance in high-load systems. Slip-On Flange – Slides easily over the pipe and is welded on both sides, making installation straightforward and cost-effective. Blind Flange – Used to seal the end of a pipe or pressure vessel, providing a secure barrier against flow. Threaded Flange – Designed for quick assembly in low-pressure systems without the need for welding. Socket Weld Flange – Ideal for smaller-diameter high-pressure lines, ensuring a smooth bore and strong weld. Common Grades & Chemical Composition: ASTM A105 (Forged Carbon Steel): Carbon (C): ≤ 0.35% Manganese (Mn): 0.60 – 1.05% Phosphorus (P): ≤ 0.035% Sulfur (S): ≤ 0.040% Silicon (Si): 0.10 – 0.35% Key Features: High strength and toughness; suitable for ambient- and high-temperature services; commonly used in forging pressure system components. ASTM A350 LF2 (Low-Temperature Carbon Steel): Carbon (C): ≤ 0.30% Manganese (Mn): 0.60 – 1.35% Silicon (Si): 0.15 – 0.30% Phosphorus (P): ≤ 0.035% Sulfur (S): ≤ 0.040% Key Features: Improved impact resistance at low temperatures; used in cryogenic and sub-zero applications. PN 6 Rating: The PN 6 pressure class corresponds to 6 bar (approximately 87 psi), making these flanges suitable for low- to medium-pressure pipelines and systems in water distribution, oil, gas, and industrial utility applications. Features: High Strength: Carbon steel provides excellent tensile and yield strength for structural stability and performance under pressure. Cost-Effective: Offers a strong balance between performance and affordability, especially for general-purpose piping systems. Good Weldability: Easily joined using standard welding techniques, making them suitable for custom pipeline fabrication. Versatile Application: Used across a wide range of sectors including petrochemical plants, power plants, and water distribution systems. Long Service Life: Durable and resistant to mechanical stress, especially when protected with coatings or galvanizing. Easy Fabrication: Can be machined and modified with ease to meet project-specific requirements. Ladhani Metal Corporation ensures that each DIN 2558 Carbon Steel Flange is manufactured with strict quality control, precision machining, and compliance with global standards. These flanges offer a practical and long-lasting solution for medium-pressure industrial piping systems where reliability, strength, and cost-efficiency are key.

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Blind Flanges

Super Duplex Stainless Steel (SDSS) is an advanced type of Duplex Stainless Steel that combines the benefits of both austenitic and ferritic structures but with higher levels of chromium, nickel, and molybdenum, along with additional nitrogen content. This makes Super Duplex Stainless Steel (such as Super Duplex 2507) an ideal material for extremely demanding environments, particularly those exposed to harsh corrosive conditions. Material: Super Duplex Stainless Steel Superior Corrosion Resistance: Super Duplex stainless steels (e.g., 2507) offer exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC), especially in environments with high chloride exposure. This makes them perfect for use in seawater, chemical processing, and offshore oil and gas applications. Strength: Super Duplex steels provide significantly higher tensile strength than standard Duplex and austenitic grades (such as 304 and 316), making them ideal for high-pressure and heavy-duty applications. Super Duplex steel has roughly twice the strength of 304 or 316 stainless steels. Temperature Resistance: Super Duplex stainless steels maintain good performance at moderate to high temperatures, typically performing well up to around 300°C (572°F). They can endure high-temperature environments but are not suitable for extreme high-temperature applications (e.g., above 400°C). Resistance to Chloride Stress Corrosion Cracking (SCC): Super Duplex stainless steels are particularly resistant to chloride-induced stress corrosion cracking, which is a significant advantage in industries that face exposure to seawater, brine, or other chloride-rich environments. Common Types of DIN 2527 Super Duplex Stainless Steel Blind Flanges: 1.4410 (F53): Offers excellent resistance to corrosion, high strength, and toughness, widely used in oil & gas, marine, and chemical industries. 1.4501 (F55): Higher alloy content, offering superior resistance to pitting and stress corrosion cracking, often used in subsea and offshore applications. 1.4412 (F60): Known for resistance to extreme environments like offshore and petrochemical industries. Design and Dimensions Shape: DIN 2527 blind flanges made from Super Duplex Stainless Steel follow the same general design as other flanges: flat, round plates with no central hole, used to seal the ends of pipes or pressure vessels. Bolt Holes: These flanges are equipped with bolt holes for bolting to other flanged components, ensuring a secure connection. The number and size of the bolt holes are determined by the flange's diameter and the pressure class. Thickness: The flange thickness varies depending on the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed to handle higher pressures, ensuring a secure seal and reliable performance. Pressure Rating: Super Duplex stainless steel blind flanges are designed for high-pressure environments. Due to their strength and resistance to corrosion, they are typically used in PN 10, PN 16, and PN 25 pressure ratings, although they can be designed for even higher pressure ratings depending on the application. Types of Blind Flanges in DIN 2527 (Super Duplex) Raised Face (RF): The raised face provides a contact area for a gasket, enhancing the sealing performance. This type of flange is commonly used with a gasket to improve sealing, particularly in systems that operate under high pressure. Flat Face (FF): The face of the flange is level with the surface and is often paired with a soft gasket to provide a tight seal. This design is typically used for low-pressure applications where sealing is not as critical. Ring Type Joint (RTJ): This type of flange features a groove for a metallic gasket, providing a secure seal under high pressure and harsh conditions. RTJ flanges are typically used in offshore oil and gas or chemical plants, where extreme conditions require highly durable sealing methods.

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