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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2573 Inconel Flanges PN 6 are precision-manufactured low-pressure plate flanges made from high-performance Inconel alloys, specifically engineered for highly corrosive and thermally challenging environments. Compliant with DIN 2573 standards, these flanges are ideally suited for low-pressure applications that demand exceptional resistance to oxidation, acids, and high-temperature stress. Inconel’s unique properties make these flanges suitable for aggressive processing systems in industries such as chemical manufacturing, petrochemicals, marine, power generation, and aerospace. Ladhani Metal Corporation is a recognized manufacturer and global supplier of Inconel alloy flanges, delivering premium-quality components built to international specifications. The DIN 2573 plate flange design ensures straightforward installation while providing excellent sealing reliability, especially in environments where conventional materials may degrade rapidly. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure systems that operate under harsh chemical, thermal, or oxidative conditions, providing long-term durability and consistent performance. Flange Types: • Plate Flanges Flat-ring type flanges used in systems where welding and bolting are required, with gasket sealing for low-pressure flow lines. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, especially in brittle or cast systems where full contact and load distribution are critical. • Slip-On Flanges Ease of installation and alignment with the pipe make these ideal for maintenance-friendly or modular low-pressure piping. • Custom-Machined Flanges Precision-machined to customer-defined sizes, Inconel grades, drilling standards, and flange face finishes. Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) Composition: • Nickel (Ni): ≥ 72% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Commonly used in heat exchangers, furnace components, and food processing equipment exposed to high temperatures and oxidizing chemicals. 2. Inconel 625 (UNS N06625) Composition: • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% Applications: Ideal for seawater equipment, chemical processing plants, aerospace exhaust systems, and nuclear reactors due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. 3. Inconel 718 (UNS N07718) Composition: • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Molybdenum (Mo): 2.8 – 3.3% • Niobium (Nb): 4.75 – 5.5% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: Primarily used in aerospace, gas turbines, and cryogenic systems due to its exceptional high-temperature strength, oxidation resistance, and good weldability. It is ideal for use in extreme thermal environments, such as turbine engines and high-pressure systems. Applications of DIN 2573 Inconel Flanges: • Chemical and Acid Processing Plants: Withstand highly corrosive chemicals such as nitric, hydrochloric, and sulfuric acid under thermal cycling. • Power Generation and Heat Exchangers: Resist oxidation and high-temperature fatigue in boiler feed systems, turbine piping, and condensate lines. • Marine and Offshore Installations: Provide excellent resistance to seawater, salt spray, and chloride-induced stress corrosion cracking. • Aerospace and Jet Engine Systems: Used in fuel, exhaust, and cooling systems where heat and corrosion resistance are critical. • Environmental and Waste Treatment Facilities: Endure aggressive chemical waste, thermal gradients, and acidic sludges in scrubbing and exhaust ducting systems. Key Features: • Designed according to DIN 2573 standards • PN 6 rating for low-pressure service with high chemical and thermal loads • Outstanding resistance to acids, chlorides, oxidation, and high temperatures • Available in Inconel 600, 625, 718, and other high-nickel alloys • Low maintenance and long service life in corrosive environments • Machinable for customized face types and bolt hole configurations Conclusion: DIN 2573 Inconel Flanges PN 6 from Ladhani Metal Corporation are engineered for performance in chemically aggressive and thermally intense low-pressure systems. With superior corrosion and heat resistance, these flanges are a critical component in applications where traditional materials fail. For specific alloy recommendations, custom dimensions, or technical support, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

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blind flanges

DIN 2527 SS P.H. (Precipitation Hardening) Blind Flanges are designed for use in high-performance piping systems that require robust sealing solutions. Made from precipitation-hardening stainless steel alloys, these flanges combine high strength, excellent corrosion resistance, and the ability to withstand elevated temperatures. Manufactured to meet the DIN 2527 standard, these flanges ensure dimensional accuracy, high pressure tolerance, and superior mechanical performance, making them ideal for demanding applications in industries such as chemical processing, aerospace, and power generation. Material Composition of Precipitation Hardening Stainless Steel (SS P.H.): Precipitation-hardening stainless steels are a family of alloys known for their ability to achieve high strength through heat treatment. Grade 17-4 PH: Chromium (Cr): 15.0% - 17.5% Nickel (Ni): 3.0% - 5.0% Copper (Cu): 3.0% - 5.0% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Grade 15-5 PH: Chromium (Cr): 14.0% - 15.5% Nickel (Ni): 3.5% - 5.5% Copper (Cu): 2.5% - 4.5% Iron (Fe): Balance Manganese (Mn): 1.0% max Silicon (Si): 1.0% max Carbon (C): ≤ 0.07% Phosphorus (P): ≤ 0.04% Sulfur (S): ≤ 0.03% Key Features of DIN 2527 SS P.H. Blind Flanges: High Strength: Precipitation-hardened stainless steels, such as 17-4 PH and 15-5 PH, are known for their high tensile strength and hardness. Corrosion Resistance: Stainless steel, especially in the precipitation-hardened grades, offers excellent resistance to corrosion, including resistance to pitting, crevice corrosion, and stress corrosion cracking in both aqueous and high-temperature environments High-Temperature Performance: SS P.H. Blind Flanges can withstand high temperatures, making them suitable for use in applications that involve elevated temperatures (up to 600°C or 1100°F), such as chemical reactors, power plants, and aerospace systems. Dimensional Accuracy & Pressure Ratings: These flanges are manufactured to precise DIN 2527 standards to ensure tight seals and correct fitment in piping systems. They are available in multiple pressure classes such as PN6, PN10, and PN16, which denote the maximum pressure the flange can safely withstand. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel, suitable for general applications. Flat-Faced Blind Flange: Features a flat sealing surface for low-pressure applications, ideal for ensuring a tight seal in systems with low pressure. Raised Face Blind Flange: Has a raised area around the center, providing enhanced sealing for higher-pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed with a groove for a ring-type joint gasket, used in high-pressure systems such as oil and gas pipelines. Long Weld Neck Blind Flange: Equipped with an extended neck for welding, offering additional strength and support in high-pressure or stressed systems. Nominal Diameter: DIN 2527 SS P.H. Blind Flanges are available in various nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, ensuring compatibility with a wide range of piping systems and applications.

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6mm Titanium Plate

Product name:6mm Titanium plate Unit price:$14-$36.9/kg Material: Titanium grade 1 grade 2 grade 3 grade 4 Grade 5 (Ti6al4v),grade 7,grade 12 etc. Standard: ASTM/ASME B265 AMS 4911 ASTM F136 ASTM F67 etc. Demension: Thickness*1000*2000mm Thickness*3000*6000mm (Standard size); Thickness: 0.5mm; 0.8mm; 1.0mm; 1.2mm; 1.5mm; 2.0mm; 3.0mm; 4.0mm ......40mm etc br>Technique : Rolled Status: Annealed(M) A Thin Titanium Sheet is slow to react with water and air at ambient temperatures. Since, on exposure to both mediums, the Titanium Alloy Plate forms a passive oxide coating or coating which protects the bulk metal from further oxidation. Titanium Sheets Suppliers note that Atmospheric passivation gives Titanium Foil Sheet excellent resistance to corrosion. Though, as a metal Titanium Alloy Sheet is capable of withstanding attack by dilute sulfuric acid and hydrochloric acids, chloride solutions, as well as most organic acids ; However, Titanium Sheet Metal can be corroded by concentrated acids. Material Pure Titanium plate and titanium alloy plate Standard ASTM B265, ASME SB265, AMS 4900, AMS 4901, AMS 4902 Type Clad Plate, Rolling Plate, Flat Shim, Plain Sheet, Rolling Sheet Rolls, Foils, Coils, Plate, Strip, Sheet, Flats, Blank (Circle), ,Flat Sheet, Shim Sheet, soft annealed, descaled, sheared, annealed, Checker Plate, tread plate ASTM B265 Titanium Plate surface Hot rolled plate (HR), Cold rolled sheet (CR), No.1 finish hot rolled ASTM B265 Titanium Plate, BA, No.3, No.4, No.6, No.1, No. 2D, No. 2B, BA NO(8), No.7, 2B, 2D, SATIN (Met with Plastic Coated), 2B, 1D, No.4, 8K, BA, hairline, brush, satin, mirror etc. ASTM B265 Titanium Plate Length 0-12mm or as required Titanium Plate Thickness 0.3 to 1200 mm or as required Titanium Alloy Plate Width 0-3000mm or as required Titanium alloy Plate Process Hot/ Cold Rolled ASTM B265 Titanium Grade 2 Sheet ASTM B265 Titanium Grade 5 Sheet ASTM B265 Titanium Grade 12 Sheet Sizes T(0.5-60) x 1000 x 2000mm Physical Properties Tensile Strength(min) Yeild Strength(min) Elongation(%) ksi MPa ksi MPa Grade 1 35 240 20 138 24 Grade2 50 345 40 275 20 Grade 3 65 450 55 380 18 Grade 4 80 550 70 483 15 Grade 5 130 895 120 828 10 Grade 7 50 345 40 275 20 Grade 12 70 483 50 345 18

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Outer Half Round Tube Shield The SS 316L U Type Outer Half Round Tube Shield is manufactured from SS 316L, a low-carbon molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance and excellent weldability. This outer U-type configuration is designed to protect the external arc of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. The low carbon content of SS 316L reduces the risk of sensitization and intergranular corrosion, making it ideal for welded systems exposed to chlorides, acidic gases, and steam. • Outer U Type Half Round Tube Shield – Offers full coverage to the outer curvature of U-bend tubes, shielding against erosion, slag buildup, high-temperature oxidation, and chemical attack. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L U Type Outer Half Round Tube Shields, delivering precision-built, long-lasting solutions for demanding industrial applications. Chemical Composition of SS 316L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments requiring superior resistance to chlorides, acids, and weld-induced corrosion. Uses • Protection of U-bend outer arcs in superheaters and reheaters in thermal and nuclear power stations • Shielding tube bends in chemical heat exchangers and steam reformers exposed to chlorides and acidic gases • Outer bend coverage for WHRB and HRSG tubes subjected to flue gas flow, scaling, and erosion • Applied to return bends in condensers and evaporators in marine and coastal facilities • Ideal for pharmaceutical, food processing, and clean energy systems requiring low carbon stainless steel Features • Exceptional corrosion resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chlorides • Low carbon content – Minimizes the risk of sensitization and intergranular corrosion after welding or high-heat exposure • High-temperature capability – Maintains performance under cyclic heating and thermal stress conditions • Precision fitment – Custom-fabricated to match tube diameter and radius, ensuring tight, vibration-free installation • Easy installation – Mountable with clamps, banding, or tack welds without requiring shutdown or disassembly • Long-term durability – Withstands corrosive gases, scaling, and erosion, extending tube life and reducing downtime Applications • thermal power plants – Protects outer arcs of U-bend tubes from flue gas erosion and scaling in high-temperature zones • chemical and petrochemical plants – Shields return bends in reformers and exchangers operating with corrosive process media • waste heat recovery systems – Provides protection in WHRBs and HRSGs from thermal fatigue and particulate-laden flue gases • marine and offshore facilities – Suitable for chloride-rich environments such as desalination plants and coastal condensers • process and pharmaceutical industries – Ensures corrosion-resistant performance in systems with stringent cleanliness and durability requirements Conclusion The SS 316L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a corrosion-resistant, precision-engineered solution for protecting U-bend tube outer surfaces in boilers and heat exchangers. Its low carbon content, molybdenum-enhanced alloy composition, and excellent weldability make it ideal for harsh industrial environments requiring high performance and reliability. Designed for easy installation and long service life, it is a trusted choice for power, petrochemical, marine, and process applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316 U Type Outer Half Round Tube Shield The SS 316 U Type Outer Half Round Tube Shield is manufactured from SS 316, a molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance, especially against chlorides, acidic media, and pitting. This outer U-type configuration is specifically designed to protect the outer curvature of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. It offers effective shielding in high-temperature, corrosive environments where external tube surfaces are exposed to flue gases, slag accumulation, and erosion. • Outer U Type Half Round Tube Shield – Covers the external arc of U-bend tubes, guarding against flame impingement, thermal degradation, and corrosive gas attack. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316 U Type Outer Half Round Tube Shields, delivering precision solutions for demanding thermal and chemical processing applications. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for high-temperature systems operating in corrosive environments with exposure to chlorides, acidic gases, steam, and thermal cycling. Uses • Outer arc protection of U-bend tubes in superheaters and reheaters in thermal and nuclear power plants • Shielding curved tube bends in petrochemical heat exchangers and steam reformers • Coverage for WHRB and HRSG outer U-bend sections exposed to abrasive and corrosive flue gas streams • Applied to return bends in condensers, evaporators, and marine heat exchangers exposed to saline or acidic media • Suitable for process industries requiring excellent corrosion resistance and thermal stability Features • Excellent corrosion resistance – Molybdenum-enhanced alloy provides high resistance to pitting, crevice corrosion, and chloride attack • Outer U-bend protection – Shields the most vulnerable outer curvature from erosion, heat stress, and slag impact • High-temperature durability – Maintains structural stability under continuous and cyclic heat conditions • Custom fitment – Manufactured to precisely match tube diameter and bend radius for a snug and vibration-free installation • Easy to install – Secured with clamps, tack welds, or stainless steel bands without system disassembly • Long service life – Reduces tube damage, extends maintenance intervals, and enhances operational efficiency Applications • power generation – Installed in U-bend tube outer arcs in superheaters and reheaters to prevent oxidation and surface scaling • petrochemical and refinery plants – Used in high-temperature heat exchangers and reformers exposed to corrosive process gases • waste heat recovery boilers – Shields outer tube bends from flue gas erosion and slag accumulation in WHRBs and HRSGs • chemical and fertilizer plants – Protects external surfaces of U-bends in reactors and ammonia reformers against acidic gas attack • marine and coastal installations – Ideal for heat exchangers and condensers operating in chloride-laden and saline environments Conclusion The SS 316 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and corrosion-resistant solution for protecting the outer arcs of U-bend tubes in heat exchangers, boilers, and thermal processing equipment. With superior resistance to chlorides, acids, and oxidizing gases, along with high-temperature performance and ease of installation, this shield is a dependable choice for power, petrochemical, and marine industry applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Half Round Tube Shield The SS 316L U Type Half Round Tube Shield is specifically designed to offer enhanced protection to U-bend sections in heat exchangers, superheaters, and steam reformers. Fabricated from SS 316L, a low-carbon austenitic stainless steel alloyed with molybdenum, it delivers superior resistance to pitting, crevice corrosion, and intergranular attack in chloride-rich and high-temperature environments. The U-type design allows for seamless coverage of both the inner and outer arcs of tube bends, where thermal and mechanical stresses are most concentrated. • Outer U Type Half Round Tube Shield – Protects the outer bend of the tube against high-velocity gas impact, slag accumulation, and surface oxidation. • Inner U Type Half Round Tube Shield – Shields the inner curve from localized erosion, turbulence-related wear, and thermal fatigue cracking. Ladhani Metal Corporation manufactures and supplies SS 316L U Type Half Round Tube Shields for industries operating in corrosive, welded, or high-heat service conditions where enhanced durability and metallurgical stability are critical. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride, welded, and high-temperature systems where corrosion resistance and thermal stability are essential. Uses • Protection of U-bend tube sections in superheaters and reheaters in thermal power plants • Coverage for return bends in chemical heat exchangers and ammonia reformers • Shielding curved tube segments in WHRBs and HRSGs exposed to thermal cycling • Corrosion and wear protection in condensers and evaporators operating with chlorides or acidic gases • Ideal for coastal, offshore, and marine installations involving saline or humid environments Features • Corrosion-resistant low carbon grade – SS 316L’s reduced carbon content ensures resistance to sensitization and intergranular corrosion after welding. • High-performance under heat – Maintains structural integrity and corrosion resistance in elevated temperature applications. • Dual-bend protection – Available in inner and outer U-type configurations to safeguard the entire arc of the U-bend. • Custom-formed profiles – Engineered to precisely fit tube diameter and bend radius for secure and stable installation. • Quick installation – Designed for easy mounting via tack welds, banding, or clamping without requiring tube disassembly. • Tailored dimensions – Manufactured in a range of thicknesses, lengths, and profiles to meet exact project needs. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to mitigate scale formation and corrosion due to flue gases. Enhances heat exchanger reliability and life span. • petrochemical refineries – Used in steam reformers and exchangers handling chlorides, acids, and hydrocarbons. Ensures long-term corrosion resistance in aggressive environments. • waste heat recovery units – Protects U-shaped tubes from erosion and cracking caused by fluctuating gas velocities and slag deposits. • fertilizer and chemical plants – Shields critical tube bends from acidic or chloride-containing media in reformers and process heaters. • marine and coastal systems – Provides anti-corrosion protection in salt-laden and humid atmospheres for extended tube life. Conclusion The SS 316L U Type Half Round Tube Shield by Ladhani Metal Corporation is a robust and corrosion-resistant solution for protecting U-bend tube sections in heat-intensive and chemically aggressive systems. With its low carbon content and molybdenum enhancement, it ensures excellent resistance to pitting, scaling, and intergranular corrosion. Available in inner and outer U-bend configurations and tailored to match system specifications, these shields offer reliable, long-lasting tube protection in power, chemical, marine, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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