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titanium flanges

DIN 2569 Titanium Flanges PN 100 are precision-engineered welding neck flanges manufactured from premium-grade titanium, designed for exceptional performance in high-pressure and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer outstanding corrosion resistance, high strength-to-weight ratio, and excellent thermal stability, making them suitable for critical systems across industries such as chemical processing, offshore engineering, aerospace, pharmaceuticals, marine, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, delivering high-quality products that comply with rigorous international standards. The welding neck design ensures secure, leak-proof connections, ideal for high-stress environments and systems requiring permanent joints that withstand both pressure and temperature extremes. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring superior corrosion resistance, structural reliability, and long-term sealing performance in aggressive environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and titanium grades tailored to customer requirements. Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination plants, and marine environments due to its excellent corrosion resistance and formability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Ideal for aerospace, offshore, and high-performance applications due to its high strength, low density, and corrosion resistance. Applications of DIN 2569 Titanium Flanges: • Chemical and Petrochemical Plants: Used in highly corrosive processes involving acids, chlorides, and oxidizing agents. • Marine and Offshore Engineering: Ideal for submerged and saltwater applications due to excellent resistance to seawater corrosion. • Aerospace and Defense: Employed in lightweight, high-strength components that require resistance to fatigue and corrosion. • Pharmaceutical and Medical Equipment: Used in ultra-clean and biocompatible systems where corrosion and contamination must be minimized. • Power Generation and Desalination: Applied in condenser systems, heat exchangers, and evaporators handling brine and other corrosive fluids. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Exceptional corrosion resistance, including seawater and chemical environments • Lightweight, high-strength construction for improved efficiency and durability • Strong welded neck design for secure, permanent pipe connections • Supplied with test certificates, quality documents, and full traceability • Compatible with custom surface treatments including pickling, polishing, and passivation Conclusion: DIN 2569 Titanium Flanges PN 100 from Ladhani Metal Corporation are engineered for the highest levels of corrosion resistance, strength, and performance under pressure. Designed for extreme environments and demanding applications, these titanium flanges offer reliable, long-lasting service and are available in customized sizes and titanium grades. For project-specific requirements, technical support, or detailed specifications, contact Ladhani Metal Corporation today.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. DC07 DIN EN 10130 1.0873 The super deep drawing grade DC07 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard ensures that the technical requirements and test methods for cold-rolled products are met, which are of great importance in various industrial applications, especially where the highest demands are placed on formability and surface quality. DC07 is a particularly low-carbon steel characterized by exceptional cold formability. The chemical composition of DC07 is strictly controlled to ensure its excellent mechanical properties. The carbon content in DC07 is typically a maximum of 0.01 %, while the manganese content is a maximum of 0.20 %. The addition of micro-alloyed elements such as titanium and niobium can further improve formability and strength. The mechanical properties of DC07 are characterized by a very low maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. A particularly outstanding property of DC07 is its high elongation at break of at least 40 %, which underlines the excellent formability of the material. These properties make DC07 ideal for the production of complex components that require extremely high precision and surface quality, such as deep-drawn body parts in the automotive industry or highly complex components in the electronics industry. The DIN EN 10130 standard also specifies precise tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensuring consistently high product quality and meeting the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled steel flat products for cold forming, including the super deep-drawing grade DC07. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC07, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC07 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC07 therefore retains its exceptional cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for non-galvanized DC07. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC07 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the DC07 super deep-drawing grade offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on excellent formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC07 is a reliable and high-quality material for numerous industrial applications.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 410 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from erosion, abrasion, and moderate corrosion in high-temperature service conditions. Manufactured from martensitic stainless steel grade SS 410, these shields provide good mechanical strength, wear resistance, and oxidation resistance, making them suitable for applications where tubes are exposed to flue gases, soot blower impact, and abrasive particles in thermal power plants, industrial boilers, and process heaters. The shields are precision-formed into a half-round profile to match standard tube diameters, ensuring secure coverage and consistent protection. SS 410 offers a cost-effective balance between heat resistance and mechanical durability, extending the operational life of boiler tubes while reducing maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 410 Boiler Half Round Tube Shields in a variety of lengths, diameters, and thicknesses to meet the needs of domestic and international projects. SS 410 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for utility boilers, waste heat recovery boilers, process heaters, and other high-temperature units requiring erosion and oxidation protection. Uses • Shields straight tubes in industrial and power boilers • Protection from soot blower erosion and particulate abrasion • Suitable for dry flue gas areas with moderate corrosion levels • Used in process heaters and industrial furnaces • Ideal for cost-effective tube protection in medium-duty environments Features • Good oxidation resistance – Performs well in dry, high-temperature service • High mechanical strength – Resists wear and deformation under impact • Cost-effective protection – Balances durability with material economy • Precision fit – Half-round profile ensures close tube contact • Easy installation – Clamped, tack welded, or banded as required • Export quality – Manufactured to international dimensional and quality standards Applications • Thermal power plants – Shields economizer and superheater tubes • Waste heat recovery units – Protects against ash and particulate wear • Petrochemical industry – Used in process heaters and heat recovery boilers • Cement plants – Guards boiler tubes from abrasive kiln dust Conclusion The SS 410 Boiler Half Round Tube Shield from Ladhani Metal Corporation provides reliable, cost-effective tube protection in high-temperature environments where moderate corrosion resistance, high strength, and wear resistance are required. Available in custom sizes and export-grade specifications, these shields are an ideal choice for industrial and utility boiler systems worldwide. For technical details, custom orders, or international supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers SS 430 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer arc of U-bend and 90-degree curved tubes in boilers, heat exchangers, superheaters, and reheaters. Manufactured from ferritic stainless steel grade SS 430, these shields provide good corrosion resistance, excellent formability, and thermal stability in moderately aggressive service environments. SS 430 is particularly suitable for applications where resistance to oxidation and surface scaling is needed without exposure to highly corrosive agents. The semi-cylindrical profile is precision-formed to match the outer curvature of return tube bends, offering a physical barrier against soot-blower impact, flue gas erosion, and ash particle wear. SS 430 shields are commonly used in utility and industrial boilers operating under dry, mildly corrosive, and thermally demanding conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Outer Half Round 90 Degree Bend Tube Shields, offering custom configurations to suit specific plant layouts and service requirements. SS 430 Grade Chemical Composition – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for power plants, WHRBs, HRSGs, and general industrial systems requiring protection for tube bends in dry heat and oxidizing environments. Uses • Shielding outer 90-degree bends in superheaters and reheaters • Applied in WHRBs and HRSG return coils exposed to dry flue gas • Protects against moderate erosion and oxidation in utility boilers • Suitable for curved tubes in industrial furnaces and heat recovery units Features • Cost-effective protection – Combines durability with economical material choice • Oxidation resistance – Performs well in clean flue gas and dry heat exposure • Thermal reliability – Withstands repeated heating cycles without deformation • Custom-fit geometry – Formed to match exact bend radius for tight coverage • Versatile installation – Can be clamped, banded, or tack welded as needed • Multiple sizes – Offered in a variety of thicknesses, lengths, and radii Applications • Thermal power stations – Shields steam lines and return bends from surface scaling • Waste heat boilers – Guards tube bends in clean gas recovery systems • Process heaters – Used in less corrosive gas heating environments • Cement and food processing industries – Protects tube curves from oxidation Conclusion The SS 430 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides durable and cost-efficient protection for tube bends exposed to dry heat, oxidation, and moderate wear. With good formability and thermal performance, these shields are ideal for systems where corrosion levels are controlled but mechanical shielding is essential. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, heat exchanger coils, and superheaters from flue gas erosion, fly ash impact, scaling, and corrosion. These shields are widely used in power plants, industrial boilers, and waste heat recovery units to reduce tube wear, extend service life, and improve operational efficiency. Their half-round, semi-cylindrical design ensures easy installation and a secure fit over curved or straight tubes exposed to abrasive gas flow and thermal cycling. SS 430 Half Round Tube Shield for LTSH Tube The SS 430 Half Round Tube Shield is made from ferritic stainless steel grade 430, which provides good oxidation resistance, moderate corrosion protection, and excellent thermal stability. It is particularly suitable for Low Temperature Superheater (LTSH) applications where boiler tubes operate in moderately corrosive environments and are subject to ash deposition and dry gas erosion. With its high chromium content and low carbon levels, SS 430 offers a cost-effective shielding solution for boiler systems requiring dependable surface protection without the need for high nickel alloys. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 Half Round Tube Shields for LTSH applications, providing durable and economical protection in moderately corrosive and thermally demanding environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Best suited for low-temperature superheater zones and convection areas where oxidation, thermal exposure, and ash erosion are concerns in boiler and steam systems. Uses • Installed on LTSH tubes to prevent scaling, ash abrasion, and flue gas corrosion • Shields tube surfaces in HRSGs, economizers, and convection zones of WHRBs • Used in industrial and utility boilers operating in dry, oxidizing flue gas environments • Suitable for coal, biomass, or oil-fired systems with moderate corrosion potential • Applied where cost-effective surface protection is required without compromising durability Features • Good oxidation resistance – Maintains integrity under sustained thermal exposure • Cost-effective – Offers a lower-cost alternative to austenitic and molybdenum-bearing steels • Custom-fit design – Precision-fabricated to match tube radius, bend geometry, and length • Easy installation – Can be installed using clamp-on, weld-on, or banding techniques • Reduces tube wear – Protects surfaces from erosion, scaling, and soot buildup • Available in multiple dimensions and thicknesses to match application specifications Applications • thermal power plants – Installed on LTSH tube banks for long-term surface protection • waste heat recovery units – Protects return bends and convection tubes from particulate erosion • steam generation systems – Applied to shield tubes in low-temperature flue zones • industrial boilers – Guards against ash impact in biomass or coal-fired heating systems • process boilers – Enhances durability of heat exchange surfaces in oxidizing environments Conclusion The SS 430 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable and cost-efficient protection for superheater and boiler tubes in low-temperature, oxidizing environments. Its thermal stability and erosion resistance make it ideal for power and industrial systems where long-term durability and low maintenance are essential. For detailed specifications, sizing options, or technical consultation, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated protective components used to extend the life of boiler, superheater, and heat exchanger tubes exposed to extreme heat, flue gas erosion, scaling, and corrosive environments. These shields are installed on curved or straight sections of tubes, helping to prevent mechanical wear and oxidation damage while ensuring reliable performance in thermal power, petrochemical, and industrial heat recovery systems. The half-round structure offers a secure fit and easy installation, eliminating the need for system disassembly. SS 310 U Type Inner Half Round Tube Shield The SS 310 U Type Inner Half Round Tube Shield is made from high-temperature austenitic stainless steel grade 310, which contains elevated levels of chromium and nickel. This alloy provides excellent resistance to oxidation, scaling, and thermal fatigue at service temperatures up to 1100°C. The inner U-type configuration is specifically designed to shield the inner curvature of U-bend tubes, which are susceptible to accelerated degradation due to turbulence, corrosive combustion gases, and localized heat concentration. • Inner U Type Half Round Tube Shield – Covers the inside arc of U-bend tubes, offering robust protection against turbulent flow erosion, slag buildup, and high-temperature scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310 U Type Inner Half Round Tube Shields, offering custom-built solutions for high-temperature tube protection in demanding process and energy systems. Chemical Composition of SS 310 – Austenitic High-Temperature Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and oxidizing environments such as boilers, reformers, kilns, and heat exchangers where scaling, corrosion, and thermal stress are prevalent. Uses • Installed on inner arcs of U-bend tubes in power plant superheaters and reheaters exposed to extreme temperatures • Applied in return bends of steam reformers and heat exchangers handling oxidizing and acidic gases • Shields inner curves in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Used in chemical process units, incinerators, and high-temperature furnace systems • Suitable for curved tube coils in metallurgical, cement, and process gas heating applications Features • Excellent oxidation resistance – Performs at temperatures up to 1100°C without significant scaling • Inner arc protection – Guards against erosion and heat damage caused by turbulent flue gas flow • High structural stability – Maintains strength and surface integrity under thermal cycling and load conditions • Precision fit – Custom-engineered to match tube diameter and bend radius for secure, long-lasting placement • Easy installation – Can be attached using stainless bands, clamps, or tack welding methods • Extended service life – Minimizes tube replacement and reduces maintenance frequency in high-heat systems Applications • thermal and power plants – Protects U-bend tubes in superheaters from flame impingement and slag attack • petrochemical industries – Shields return bends in reformers and exchangers from high-temperature gas streams • waste heat recovery – Used in WHRBs and HRSGs to defend tube bends from scaling and erosion • high-temperature process plants – Provides inner arc coverage in systems handling oxidizing combustion byproducts • furnace systems – Installed in curved tube coils subjected to high radiant heat and thermal cycling Conclusion The SS 310 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner bend of tubes operating under intense heat and oxidation stress. Designed for precise fitment and long-term durability, this shield is ideal for boilers, reformers, and heat exchangers in power generation, petrochemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered solutions designed to protect boiler, superheater, and heat exchanger tubes from erosion, scaling, slag buildup, and high-temperature corrosion. These shields are widely used in systems that operate under extreme thermal and mechanical stress, particularly in industries such as power generation, petrochemical processing, and waste heat recovery. The half-round design ensures easy and secure installation over straight or curved tube surfaces, helping to extend service life and reduce operational downtime. SS 304 U Type Inner Half Round Tube Shield The SS 304 U Type Inner Half Round Tube Shield is manufactured from austenitic stainless steel grade 304, which contains chromium and nickel as its primary alloying elements. This grade offers a combination of good corrosion resistance, oxidation resistance, and mechanical strength. The inner U-type configuration is specifically designed to cover the inner arc of U-bend tubes in boilers and heat exchangers, an area that typically experiences accelerated wear due to flue gas turbulence, scaling, and heat stress. • Inner U Type Half Round Tube Shield – Shields the internal curvature of U-bend tubes from corrosion, turbulent flow-induced erosion, and thermal scaling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 304 U Type Inner Half Round Tube Shields, delivering durable and cost-effective shielding for critical industrial applications. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% • Iron (Fe): Balance Applications: Ideally suited for clean to mildly corrosive environments, including thermal and chemical plants where moderate oxidation and corrosion resistance is needed under elevated temperatures. Uses • Inner surface protection for U-bend tubes in superheaters and reheaters exposed to turbulent gas flow • Applied in return bends of waste heat recovery boilers (WHRBs) and HRSGs • Installed in curved sections of heat exchangers, steam reformers, and process heaters • Suitable for flue gas ducts, evaporators, and condensers with moderate thermal cycling • Used in chemical and refining systems where steam and mildly acidic gases are present Features • Good corrosion and oxidation resistance – Suitable for a broad range of service conditions • Inner arc coverage – Protects the inner bend area from scaling and erosion caused by turbulent flue gases • Durable performance – Offers dependable protection at temperatures up to 870°C • Precise fit – Fabricated to match the exact bend radius and tube dimensions for a secure installation • Easy mounting – Can be installed using clamps, stainless steel banding, or tack welding • Cost-effective solution – Provides a balance of performance, longevity, and affordability for standard industrial applications Applications • thermal power plants – Used in inner U-bends of superheaters and economizers to minimize scaling and erosion • petrochemical industries – Shields inside tube curves exposed to combustion gases and steam • waste heat systems – Protects internal arcs of curved tubes in WHRBs and HRSGs from slag and heat damage • chemical and refinery plants – Provides resistance against moderate levels of corrosion in return bends • industrial heating systems – Ensures extended tube life in furnaces, heat exchangers, and flue gas systems Conclusion The SS 304 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a practical and reliable solution for protecting the inner arc of U-bend tubes in moderate to high-temperature industrial environments. With its balance of corrosion resistance, mechanical durability, and ease of installation, this shield is ideal for a wide range of power and process industry applications. For technical consultation, custom sizes, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bends—critical areas where temperature gradients and gas velocity are highest. • Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses • Protection of U-bend tubes in thermal power plant superheaters and reheaters • Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow • Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common • Erosion prevention in return bends of condensers, evaporators, and economizers • Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features • Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. • Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. • Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. • Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. • Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. • Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications • thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. • refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. • waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. • cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. • chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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