Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends, engineered to safeguard boiler tubes at critical sections such as bends, high-velocity flue gas zones, and soot blower impact areas. These shields are precision-formed to match the outer curvature of tubes, providing a sacrificial protective layer that prevents erosion, corrosion, oxidation, and localized tube thinning. By extending the service life of boiler tubes, they reduce unplanned shutdowns and maintenance costs while ensuring efficient operation of boilers, HRSGs, and heat recovery systems. Function of Boiler Tube Protection Shield / Bend • Protects tube bends and exposed surfaces from high-temperature erosion • Minimizes oxidation and corrosion damage in flue gas streams • Guards tubes from abrasive fly ash and soot blower jets • Extends operational reliability in high-stress boiler environments Available Grades Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – protection of tube bends in superheater and reheater sections • Waste Heat Recovery Boilers (WHRBs) – erosion resistance in high-velocity flue gas regions • Heat Recovery Steam Generators (HRSGs) – protection of critical bends in thermal cycles • Industrial boilers – extended life for tubes in erosive and corrosive service zones • Petrochemical and process heaters – reliable protection in high-temperature tube bends Features • Superior corrosion and oxidation resistance • High mechanical strength and thermal stability • Designed for precise fit on straight tubes and bends • Manufactured in a wide range of stainless steel and alloy grades • Long-lasting, low-maintenance tube protection solution Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation deliver robust protection for tubes operating under extreme thermal and erosive conditions. Available in multiple stainless steel and special alloy grades, these shields ensure longer tube life, reduced maintenance costs, and higher boiler efficiency in domestic and international power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to provide surface protection for boiler tubes, superheaters, and heat exchangers from erosion, slag deposition, and thermal wear. These shields are commonly used in low temperature superheaters (LTSH), economizers, and coil sections in power plants and industrial heating systems. Their half-round profile allows quick installation on exposed tube surfaces, ensuring prolonged tube service life and reduced maintenance frequency. SS 304 Half Round Tube Shield for LTSH Tube The SS 304 Half Round Tube Shield is manufactured from austenitic stainless steel grade 304, which offers excellent corrosion resistance, good mechanical strength, and thermal stability. Designed specifically for LTSH (Low Temperature Super Heater) applications, it protects the exposed surfaces of tubes from low-temperature corrosion, soot erosion, and gas flow damage. The shield is precisely fabricated to match the outer diameter of LTSH tubes, enabling a tight and reliable fit. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Tube Shields for LTSH applications, delivering durable and performance-oriented shielding solutions for thermal power and industrial process systems. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for low-temperature zones in superheaters, economizers, and other heat exchange systems exposed to gas flow, corrosion, and mild scaling. Uses • Installed on LTSH tubes in power plant boilers to protect from low-temperature flue gas corrosion • Shields exposed tube sections in economizers, air preheaters, and convection coil banks • Used in heat exchangers and process heaters operating in mildly corrosive and low thermal environments • Suitable for protection in industrial boilers and steam generation systems • Applied in thermal units where soot, slag, or flue gas turbulence causes mechanical surface wear Features • Excellent corrosion resistance – Resists oxidation, acidic gas exposure, and low-temperature fouling • Custom fit – Fabricated to match the exact diameter and length of LTSH tubes • Easy installation – Can be mounted using clamp-on, tack welding, or banding methods • Moderate thermal stability – Maintains structural integrity in low to moderate heat zones • Reduces maintenance – Prevents erosion and pitting, extending tube service life • Available in various lengths, wall thicknesses, and radii as per system specifications Applications • thermal power plants – Installed on LTSH tube banks to guard against flue gas corrosion and surface damage • industrial steam systems – Shields exposed superheater and reheater tube sections • waste heat recovery – Used in lower temperature zones of WHRBs and HRSGs • chemical plants – Provides surface protection in convection and heating coils exposed to process gases • boiler maintenance – Ideal for tube protection during retrofits, upgrades, or preventive maintenance Conclusion The SS 304 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable and corrosion-resistant protection for tubes in low-temperature superheater applications. With excellent mechanical and chemical performance, this shield ensures efficient operation and extended tube life in a wide range of thermal and industrial systems. For custom dimensions, technical support, or pricing, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

DIN 2576 Monel Flanges PN 10 are high-integrity, slip-on flanges manufactured from corrosion-resistant nickel-copper alloys, specifically designed for demanding low to medium-pressure applications. Compliant with the DIN 2576 standard, these flanges provide exceptional resistance to seawater, acids, alkalis, and corrosive chemicals, making them ideal for highly corrosive industrial environments. The slip-on design allows the flange to be positioned over the pipe and welded in place, ensuring precise alignment and long-term mechanical stability. Ladhani Metal Corporation is a trusted manufacturer and international supplier of Monel flanges, producing components that meet rigorous dimensional, metallurgical, and quality standards. DIN 2576 Monel flanges are widely used in marine, chemical, and oil and gas industries, where material durability and corrosion resistance are critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems requiring stable operation under moderate pressures in fluid and gas transport environments. Flange Types: • Slip-On Flanges Facilitate easy assembly by slipping over the pipe and welding on both sides to ensure a leak-proof and secure joint. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, offering even pressure distribution and sealing performance, particularly with brittle or non-metallic materials. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe), Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is well-known for its outstanding resistance to seawater, hydrofluoric acid, sulfuric acid, and alkalis. It is widely used in marine engineering, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): ~30.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Monel K500 offers the same corrosion resistance as Monel 400 but with significantly higher strength and hardness due to age-hardening. It is ideal for high-stress applications such as pump shafts, valve components, and marine fasteners. Applications of DIN 2576 Monel Flanges: • Marine and Offshore Engineering Ideal for seawater exposure, ballast systems, and structural applications in shipbuilding and offshore platforms. • Chemical and Petrochemical Processing Used in piping systems exposed to strong acids, caustics, and other corrosive agents. • Oil and Gas Industry Suitable for sour gas (H₂S) environments, offshore drilling equipment, and refining systems. • Heat Exchangers and Condensers Monel's thermal conductivity and corrosion resistance make it suitable for tube sheets and connecting flanges. • Power Generation Applied in cooling systems, boiler feedwater lines, and other aggressive service environments. • Aerospace and Defense Used in fuel and hydraulic systems where resistance to corrosion and stress cracking is required. Key Features: • Manufactured according to DIN 2576 specification • PN 10 pressure rating for low to medium-pressure fluid systems • Exceptional resistance to seawater, acids, alkalis, and chlorides • Available in Monel 400 and Monel K500 grades • Slip-on design enables easy installation and welding • Flat face versions for compatibility with flat gaskets and brittle materials • Excellent mechanical properties and corrosion resistance • Custom dimensions, finishes, and face types available upon request Conclusion: DIN 2576 Monel Flanges PN 10 from Ladhani Metal Corporation deliver high corrosion resistance and mechanical strength for aggressive environments where conventional materials fail. With availability in Monel 400 and K500 grades, these flanges are suitable for marine, oil & gas, and chemical applications. For technical support, project consultation, or custom orders, contact Ladhani Metal Corporation today.

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

The DIN 2558 Monel Flange PN 6 is a precision-engineered piping component manufactured to meet DIN (Deutsches Institut für Normung) specifications. Made from high-performance Monel alloys—nickel-copper-based materials known for their outstanding resistance to corrosion, particularly in marine and chemical environments—these flanges offer exceptional durability and reliability in some of the most demanding industrial applications. Supplied by Ladhani Metal Corporation, these flanges are designed to provide a leak-free, long-lasting solution in medium-pressure systems. Monel flanges are widely used in industries such as marine engineering, chemical processing, hydrocarbon refining, heat exchangers, and offshore oil and gas production. Types: Weld Neck Flange – Offers a high-strength welded connection ideal for high-pressure and high-temperature systems. Slip-On Flange – Easy to install and align, welded on both sides for secure sealing. Blind Flange – Closes off the end of a pipeline or vessel, ensuring no fluid passes through. Threaded Flange – Allows for non-welded assembly, suitable for low-pressure piping systems. Socket Weld Flange – Designed for small-diameter, high-pressure applications requiring a smooth bore and strong weld. Grades & Chemical Composition: Monel 400 (UNS N04400): Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Carbon (C): ≤ 0.30% Silicon (Si): ≤ 0.50% Key Features: Excellent resistance to seawater, steam, salt, and caustic solutions; strong mechanical properties across a wide temperature range. Monel K500 (UNS N05500): Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Key Features: Combines the corrosion resistance of Monel 400 with higher strength and hardness due to age hardening; excellent resistance to sour gas and seawater environments. PN 6 Rating: The PN 6 rating signifies a nominal pressure class of 6 bar (87 psi), making these flanges ideal for medium-pressure systems where corrosion resistance is paramount, particularly in chloride-rich or alkaline environments. Features: Outstanding Corrosion Resistance: Especially effective in marine, saltwater, and chemical processing environments. High Strength and Toughness: Maintains structural integrity under mechanical stress and thermal fluctuations. Long Service Life: Designed for durability in aggressive media, reducing maintenance and replacement costs. Excellent Weldability: Compatible with standard welding techniques, allowing easy integration into piping systems. Versatile Industrial Use: Suitable for offshore platforms, shipbuilding, desalination, chemical plants, and heat exchangers. Leak-Proof Sealing: Precision manufacturing ensures tight connections that prevent leaks and system inefficiencies. Ladhani Metal Corporation ensures each DIN 2558 Monel Flange is manufactured with stringent quality control and tested for compliance with international standards. These flanges offer a reliable, corrosion-resistant solution for medium-pressure industrial systems operating in highly aggressive environments. #din2558 #din2558flanges #din2558monelflanges #monelflanges #flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges