Chennai
+919029362692

'high density helps'

Items tagged with 'high density helps'

product image
industrial rings

Tungsten-Copper Industrial Ring is a high-performance component made from an alloy of tungsten (W) and copper (Cu), combining the exceptional properties of both metals. This industrial ring is specifically designed for applications requiring both high strength and excellent thermal and electrical conductivity. The unique characteristics of tungsten-copper alloys make these rings suitable for use in industries such as aerospace, electronics, manufacturing, and energy, where they can withstand extreme conditions. Properties: · Density: Tungsten-copper industrial rings are very dense, with a specific gravity ranging between 17 g/cm³ and 19 g/cm³. The high density of the tungsten gives the ring its strength and mass, making it suitable for applications where weight or stability is important. · Color and Appearance: Tungsten-copper industrial rings generally have a metallic gray or brownish appearance due to the tungsten content, and the copper gives the ring a slightly reddish hue, depending on the specific ratio of the metals. · Size and Shape: These rings are typically available in various diameters and thicknesses depending on the application. Custom dimensions and designs can be produced to meet specific performance or size requirements. The rings can be precisely machined or cast to the desired specifications. · Strength: Tungsten provides the ring with high tensile strength, making it resistant to wear, deformation, and mechanical stress. The copper content improves overall impact resistance, reducing the risk of cracking under extreme conditions. · Hardness: Tungsten has a high level of hardness, which allows the industrial ring to resist abrasions, indentations, and general wear. However, copper improves the machinability of the alloy, enabling more complex shapes and designs. Applications of Tungsten-Copper Industrial Ring: · Heat Shields: Due to their high thermal conductivity and strength, tungsten-copper industrial rings are used in aerospace applications like heat shields and rocket nozzles, which must withstand extreme temperatures during flight. · Counterweights: Tungsten's high density makes it ideal for use in counterweights for aerospace structures or systems where weight distribution is critical. · Electrical Contacts: Tungsten-copper industrial rings are used in high-voltage electrical contacts due to their electrical conductivity and ability to manage heat dissipation. They are found in commutators, switches, and connectors where both conductivity and wear resistance are essential. · Heat Sinks: The thermal conductivity of tungsten-copper alloys makes these rings ideal for heat dissipation in power electronics or LED lights, where managing heat is crucial for performance. · Welding Electrodes: Tungsten-copper industrial rings can also be used in welding electrodes, particularly for arc welding applications where the material must endure extreme temperatures and provide stable electrical conduction.

Send Message
product image
disc

A tungsten alloy disc is a circular piece made from a composite material primarily composed of tungsten and other metals such as nickel, iron, or copper. Known for its exceptional density, high melting point, and resistance to wear and corrosion, tungsten alloy discs are commonly used in applications that require high performance under extreme conditions. These include industries like aerospace, military, automotive, and manufacturing, where the disc's ability to withstand high temperatures and pressures is crucial. The tungsten alloy disc often has a smooth, polished surface and can be machined to precise dimensions. It is valued for its strength, heavy weight, and versatility in applications such as radiation shielding, counterweights, ballast, and tooling components. The material's unique properties also make it ideal for applications that involve high-speed rotations, heavy loads, or precision cutting. Features of Tungsten Alloy Discs: High Density: Tungsten alloys are among the heaviest and densest materials available, making these discs ideal for use in applications requiring weight and mass, such as counterweights and radiation shielding. Outstanding Strength and Toughness: Tungsten alloy discs exhibit remarkable tensile strength, making them highly durable and capable of withstanding extreme mechanical stress and high temperatures. Thermal Stability: Tungsten alloys maintain their integrity at elevated temperatures, making these discs ideal for high-temperature environments, such as aerospace and defense applications. Corrosion and Wear Resistance: The material's natural resistance to corrosion and wear ensures longevity and reliability, even in harsh chemical or abrasive environments. Precision and Customization: Tungsten Alloy Discs can be manufactured to meet exacting tolerances, allowing for customized shapes, sizes, and thicknesses to suit a wide range of applications. Applications: Aerospace and Defense: Used in counterweights, radiation shielding, and heavy-duty components. Medical: In radiation therapy equipment for shielding or as part of specialized diagnostic tools. Industrial: As components for machinery requiring high wear resistance, such as in heavy manufacturing or mining. Electronics: For parts that need high density and heat resistance.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler and heat exchanger tubes from erosion, scaling, and thermal fatigue. These shields are especially suited for systems where tubes are exposed to turbulent gas flow, particulate-laden environments, and fluctuating thermal cycles. The semi-cylindrical shape of the shield allows easy installation and reliable surface protection, extending the operational life of the tubes. 1Cr13 Half Round Tube Shield for LTSH Tube The 1Cr13 Half Round Tube Shield is fabricated from martensitic stainless steel containing approximately 13% chromium. Known for its good corrosion resistance, moderate heat resistance, and excellent wear strength, 1Cr13 is suitable for medium-temperature applications, especially in mildly corrosive or oxidizing environments. This makes it an ideal material for shielding LTSH (Low Temperature Superheater) tubes from flue gas erosion and ash abrasion. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr13 Half Round Tube Shields, delivering durable and cost-effective solutions for various thermal power and heat exchanger applications. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments, especially in boiler systems, where mechanical strength and oxidation resistance are required at elevated but controlled temperatures. Uses • Protection of LTSH tubes in thermal power plant boilers • Surface shielding in steam generators and utility boilers • Coverage of superheater coils in flue gas-exposed zones • Suitable for coal-fired and biomass-fired boiler applications • Used in refinery and petrochemical boilers with moderate gas exposure Features • Good corrosion and oxidation resistance – Provides reliable performance in mildly corrosive environments • Wear and erosion resistance – Withstands mechanical wear from ash and soot-laden gas streams • Precise custom fitting – Fabricated to match specific tube diameters and bend radii • Enhanced tube protection – Minimizes wear on LTSH tubes, increasing overall system lifespan • Easy installation – Supports clamp-on, weld-on, and banding installation options • Wide availability – Offered in various lengths, thicknesses, and profiles Applications • power generation – Used in LTSH zones to protect from flue gas erosion and slagging • WHRBs – Shields exposed surfaces of tube bends in waste heat recovery systems • chemical and fertilizer plants – Applied in steam systems requiring moderate temperature durability • cement industry – Suitable for boilers dealing with particulate exhaust gas environments • industrial utility boilers – Enhances tube life in fluctuating thermal load zones Conclusion The 1Cr13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable solution for protecting tube surfaces in moderately corrosive, abrasive, and thermally active environments. Its martensitic stainless composition and mechanical durability make it ideal for power plants and process boilers requiring extended service life with lower maintenance needs. For customized dimensions, technical support, or quotation, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, and mechanical wear in heat transfer systems. These shields are precisely engineered to fit the curvature of boiler tubes, especially in areas exposed to flue gas turbulence and ash impact. The half-round design allows for easy installation and ensures consistent protection throughout the tube's operating life. Cr23Ni13 Half Round Tube Shield for LTSH Tube The Cr23Ni13 Half Round Tube Shield is fabricated using a high-temperature-resistant chromium-nickel alloy containing approximately 23% chromium and 13% nickel. This composition provides excellent resistance to oxidation, thermal shock, and high-temperature corrosion. It is particularly suited for shielding LTSH (Low Temperature Superheater) tubes that operate in areas where flue gases carry abrasive particles, resulting in gradual material degradation over time. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Tube Shields, delivering robust and thermally stable components for boiler protection applications in demanding industrial conditions. Chemical Composition of Cr23Ni13 – High Chromium-Nickel Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in boilers and furnaces where oxidation, scaling, and ash corrosion pose operational challenges. Uses • Protects LTSH tubes in coal-fired and biomass-fired boilers • Shields heat exchanger tubes in waste heat recovery units • Provides erosion and oxidation resistance in process heaters and reformers • Installed in utility and industrial boilers to prevent wear from low-temperature flue gases • Suitable for use in marine, chemical, and refining industries where steam purity and thermal efficiency are critical Features • High-temperature resistance – Excellent durability under thermal cycling conditions • Corrosion protection – Chromium-rich alloy protects against oxidizing flue gases • Precision fabrication – Custom-fit designs ensure secure coverage of exposed tube surfaces • Enhanced tube longevity – Reduces surface wear, scaling, and thermal fatigue • Multiple installation methods – Supports weld-on, clamp-on, or banding attachment options • Customizable dimensions – Lengths, thicknesses, and radii can be tailored for system compatibility Applications • thermal power stations – Extends the life of LTSH coil sections in superheaters and economizers • WHRBs – Provides protective coverage for tubes exposed to particulate-laden exhaust gases • process industries – Ideal for exchangers and preheaters in refineries and petrochemical plants • HRSGs – Shields low-temperature superheater zones in combined-cycle power systems • cement and paper plants – Protects heat transfer surfaces from soot and particulate erosion Conclusion The Cr23Ni13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers a reliable and thermally robust solution for protecting superheater and heat exchanger tubes in abrasive and corrosive environments. Its high chromium-nickel composition ensures long-lasting performance in boiler systems where operational efficiency and tube integrity are critical. For orders, technical specifications, or consultation, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered components used to safeguard boiler and heat exchanger tubes from damage due to high-temperature flue gases, particulate abrasion, and chemical scaling. Designed to fit over curved or straight tube surfaces, these shields are extensively used in power generation and industrial heating systems. The half-round design ensures streamlined installation and effective surface protection in high-wear regions. Cr25Ni20 Half Round Tube Shield for LTSH Tube The Cr25Ni20 Half Round Tube Shield is made from a high-temperature, high-chromium nickel alloy (containing approximately 25% chromium and 20% nickel) that offers superior resistance to oxidation, carburization, and sulfidation at elevated temperatures. This grade provides excellent mechanical stability and corrosion resistance, making it suitable for demanding environments such as Low Temperature Superheater (LTSH) zones in boilers. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr25Ni20 Half Round Tube Shields for LTSH systems, delivering heat- and corrosion-resistant solutions to enhance the durability of superheater tubes. Chemical Composition of Cr25Ni20 – High-Temperature Chromium-Nickel Alloy • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for LTSH tubes in environments where protection against thermal fatigue, ash erosion, and high-temperature oxidation is critical. Uses • Shields LTSH tubes in coal-fired boilers and HRSGs from ash particle abrasion and flue gas scaling • Protects tube bends and convection sections in waste heat recovery boilers (WHRBs) • Suitable for industrial boilers in petrochemical plants and refineries • Extends the life of tubes in steam generators used in corrosive and high-heat zones • Effective in biomass plants, waste incineration boilers, and marine heating systems Features • Exceptional heat resistance – High chromium and nickel content ensures reliable performance in high-temperature boiler zones • Superior oxidation and corrosion resistance – Suitable for flue gas streams with corrosive components • Custom fabrication – Manufactured to match exact tube diameter, length, and curvature requirements • Easy to install – Supports weld-on, clamp-on, or banding installation methods • Enhances tube longevity – Reduces wear from fly ash, soot, and gas flow • Low maintenance – Helps reduce downtime and operational costs in heat exchanger and boiler systems Applications • thermal power plants – Protects LTSH tube surfaces from thermal degradation and ash erosion • chemical processing units – Shields process heater tubes from acidic and oxidizing gases • WHRBs and HRSGs – Used in tube bends and lower convection sections for abrasion and heat protection • petrochemical refineries – Ensures long service life of tubes under cyclic temperature exposure • waste-to-energy plants – Minimizes scaling and wear from contaminated flue gases Conclusion The Cr25Ni20 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust shielding solution for high-temperature, corrosion-prone environments in thermal and industrial boilers. Offering outstanding oxidation resistance, thermal stability, and structural integrity, these shields are designed to protect LTSH tubes and improve system efficiency and longevity. For technical support, sizing options, or order inquiries, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, heat exchanger coils, and superheaters from flue gas erosion, fly ash impact, scaling, and corrosion. These shields are widely used in power plants, industrial boilers, and waste heat recovery units to reduce tube wear, extend service life, and improve operational efficiency. Their half-round, semi-cylindrical design ensures easy installation and a secure fit over curved or straight tubes exposed to abrasive gas flow and thermal cycling. SS 430 Half Round Tube Shield for LTSH Tube The SS 430 Half Round Tube Shield is made from ferritic stainless steel grade 430, which provides good oxidation resistance, moderate corrosion protection, and excellent thermal stability. It is particularly suitable for Low Temperature Superheater (LTSH) applications where boiler tubes operate in moderately corrosive environments and are subject to ash deposition and dry gas erosion. With its high chromium content and low carbon levels, SS 430 offers a cost-effective shielding solution for boiler systems requiring dependable surface protection without the need for high nickel alloys. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 Half Round Tube Shields for LTSH applications, providing durable and economical protection in moderately corrosive and thermally demanding environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Best suited for low-temperature superheater zones and convection areas where oxidation, thermal exposure, and ash erosion are concerns in boiler and steam systems. Uses • Installed on LTSH tubes to prevent scaling, ash abrasion, and flue gas corrosion • Shields tube surfaces in HRSGs, economizers, and convection zones of WHRBs • Used in industrial and utility boilers operating in dry, oxidizing flue gas environments • Suitable for coal, biomass, or oil-fired systems with moderate corrosion potential • Applied where cost-effective surface protection is required without compromising durability Features • Good oxidation resistance – Maintains integrity under sustained thermal exposure • Cost-effective – Offers a lower-cost alternative to austenitic and molybdenum-bearing steels • Custom-fit design – Precision-fabricated to match tube radius, bend geometry, and length • Easy installation – Can be installed using clamp-on, weld-on, or banding techniques • Reduces tube wear – Protects surfaces from erosion, scaling, and soot buildup • Available in multiple dimensions and thicknesses to match application specifications Applications • thermal power plants – Installed on LTSH tube banks for long-term surface protection • waste heat recovery units – Protects return bends and convection tubes from particulate erosion • steam generation systems – Applied to shield tubes in low-temperature flue zones • industrial boilers – Guards against ash impact in biomass or coal-fired heating systems • process boilers – Enhances durability of heat exchange surfaces in oxidizing environments Conclusion The SS 430 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable and cost-efficient protection for superheater and boiler tubes in low-temperature, oxidizing environments. Its thermal stability and erosion resistance make it ideal for power and industrial systems where long-term durability and low maintenance are essential. For detailed specifications, sizing options, or technical consultation, please contact Ladhani Metal Corporation.

Send Message

Still searching for
high density helps?