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'harsh environments built'

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304 Boiler Tube Shields engineered to protect straight boiler and heat exchanger tubes from erosion, oxidation, and impact damage in aggressive thermal environments. Manufactured from austenitic stainless steel grade SS 304, these shields provide excellent corrosion resistance, good mechanical strength, and thermal stability at high operating temperatures. SS 304 is widely used in applications where exposure to flue gases, steam, and particulate matter demands reliable, long-term protection. The half-round design is precision-formed to match the curvature of straight boiler tubes, ensuring a snug and secure fit. This close contact minimizes tube exposure to abrasive particles, high-velocity gases, and soot blower impact. The shields serve as a durable physical barrier, extending tube life and reducing the frequency of costly maintenance and replacements. Ladhani Metal Corporation manufactures, supplies, and exports SS 304 Boiler Tube Shields in a variety of lengths, diameters, and thicknesses to suit specific application requirements across domestic and international markets. SS 304 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Suitable for thermal power stations, process heaters, WHRBs, HRSGs, and chemical industries operating under corrosive and high-heat environments. Uses • Protection of straight boiler tubes from erosion and oxidation • Installed in radiant and convection zones of boilers • Shields against soot blower damage in utility boilers • Used in HRSG and WHRB systems exposed to flue gases • Ideal for chemical, food, and textile processing boilers Features • Excellent corrosion resistance – Performs in oxidizing and mildly acidic environments • High thermal durability – Maintains strength at elevated temperatures • Long service life – Minimizes wear and reduces maintenance intervals • Easy to install – Can be clamped, tack welded, or banded • Custom-built – Available in varied lengths, thicknesses, and diameters • Export-ready – Manufactured to meet international standards Applications • Power plants – Steam generator tube protection from scale and erosion • Refineries and petrochemical units – For tube shielding in process heaters • Waste heat recovery systems – In cement, steel, and glass industries • Industrial boilers – Where high temperature and flue gas exposure are present Conclusion The SS 304 Boiler Tube Shield from Ladhani Metal Corporation delivers robust and corrosion-resistant protection for straight tubes exposed to harsh thermal and gaseous environments. With high-grade austenitic stainless steel construction, precise fit, and customizable dimensions, these shields are ideal for domestic and global boiler systems. For technical consultation, material selection, or custom orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Outer Half Round Tube Shield The SS 316L U Type Outer Half Round Tube Shield is manufactured from SS 316L, a low-carbon molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance and excellent weldability. This outer U-type configuration is designed to protect the external arc of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. The low carbon content of SS 316L reduces the risk of sensitization and intergranular corrosion, making it ideal for welded systems exposed to chlorides, acidic gases, and steam. • Outer U Type Half Round Tube Shield – Offers full coverage to the outer curvature of U-bend tubes, shielding against erosion, slag buildup, high-temperature oxidation, and chemical attack. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L U Type Outer Half Round Tube Shields, delivering precision-built, long-lasting solutions for demanding industrial applications. Chemical Composition of SS 316L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments requiring superior resistance to chlorides, acids, and weld-induced corrosion. Uses • Protection of U-bend outer arcs in superheaters and reheaters in thermal and nuclear power stations • Shielding tube bends in chemical heat exchangers and steam reformers exposed to chlorides and acidic gases • Outer bend coverage for WHRB and HRSG tubes subjected to flue gas flow, scaling, and erosion • Applied to return bends in condensers and evaporators in marine and coastal facilities • Ideal for pharmaceutical, food processing, and clean energy systems requiring low carbon stainless steel Features • Exceptional corrosion resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chlorides • Low carbon content – Minimizes the risk of sensitization and intergranular corrosion after welding or high-heat exposure • High-temperature capability – Maintains performance under cyclic heating and thermal stress conditions • Precision fitment – Custom-fabricated to match tube diameter and radius, ensuring tight, vibration-free installation • Easy installation – Mountable with clamps, banding, or tack welds without requiring shutdown or disassembly • Long-term durability – Withstands corrosive gases, scaling, and erosion, extending tube life and reducing downtime Applications • thermal power plants – Protects outer arcs of U-bend tubes from flue gas erosion and scaling in high-temperature zones • chemical and petrochemical plants – Shields return bends in reformers and exchangers operating with corrosive process media • waste heat recovery systems – Provides protection in WHRBs and HRSGs from thermal fatigue and particulate-laden flue gases • marine and offshore facilities – Suitable for chloride-rich environments such as desalination plants and coastal condensers • process and pharmaceutical industries – Ensures corrosion-resistant performance in systems with stringent cleanliness and durability requirements Conclusion The SS 316L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a corrosion-resistant, precision-engineered solution for protecting U-bend tube outer surfaces in boilers and heat exchangers. Its low carbon content, molybdenum-enhanced alloy composition, and excellent weldability make it ideal for harsh industrial environments requiring high performance and reliability. Designed for easy installation and long service life, it is a trusted choice for power, petrochemical, marine, and process applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304 Half Round Tube Shield The SS 304 Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The half-round design allows for easy installation over the tubes while providing robust protection against flue gases, abrasives, and thermal stress. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, oxidation resistance, and durability in high-temperature environments. Uses Half Round Tube Shields are essential components in a wide range of thermal and mechanical systems. Their primary function is to protect exposed tube surfaces from damage caused by high-temperature operations, abrasive flow, and chemical environments. Common uses include: Boiler tube protection in thermal and power plants, where shields guard against ash erosion, slagging, and flame impingement. Shielding heat exchanger tubes from erosion and corrosion caused by turbulent gas flow and aggressive operating media. Preventing mechanical wear from high-velocity gas flow in furnace and combustion systems, especially in radiant heat zones. Providing long-term protection for high-temperature tubing in petrochemical and refinery systems, helping to reduce downtime and costly tube replacements. These shields serve as a barrier between the harsh environment and the structural tube surface, thereby improving operational safety, minimizing maintenance, and extending the service life of critical equipment. Features Ladhani Metal Corporation designs and manufactures Half Round Tube Shields with features that ensure long-term reliability, precise fit, and consistent performance even in the most challenging environments: Material: Made from high-grade stainless steel 304, offering excellent resistance to corrosion, oxidation, and heat-related stress. Design: Formed into a precise half-round shape to ensure full coverage and a secure fit over the outer curvature of tubes. Finish: Available in bright annealed, pickled & passivated, or other surface finishes as per client requirements for enhanced surface integrity and aesthetic appeal. Durability: Built with strong mechanical properties to withstand erosion, impact, and thermal cycling over prolonged use. Custom Sizes: Manufactured in a variety of thicknesses, lengths, and diameters to match specific tube dimensions and installation needs. Applications: Thermal Power Stations, where boiler tubes are continuously exposed to high heat and fly ash. Refineries and Petrochemical Plants, where process gases and liquids can be corrosive and erosive. Heat Recovery Steam Generators (HRSGs), where shields protect tubes during the waste heat recovery process. Chemical Processing Units, where exposure to reactive media necessitates strong material protection. Pulp and Paper Industry, particularly in recovery boilers and steam-generating systems. Industrial Boilers and Steam Systems that require reliable tube integrity for safe and efficient operation. These shields are critical to maintaining the integrity and efficiency of equipment in heavy-duty industrial systems. Conclusion The SS 304 Half Round Tube Shield by Ladhani Metal Corporation is a trusted solution for protecting vital tube systems in aggressive and high-temperature environments. Engineered for performance and longevity, these shields not only extend the life of your tubing systems but also minimize downtime and maintenance costs. With customizable dimensions, superior raw material, and precision forming, Ladhani Metal Corporation stands as a dependable partner for all your tube protection requirements. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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Inconel Flanges

DIN 2573 Inconel Flanges PN 6 are precision-manufactured low-pressure plate flanges made from high-performance Inconel alloys, specifically engineered for highly corrosive and thermally challenging environments. Compliant with DIN 2573 standards, these flanges are ideally suited for low-pressure applications that demand exceptional resistance to oxidation, acids, and high-temperature stress. Inconel’s unique properties make these flanges suitable for aggressive processing systems in industries such as chemical manufacturing, petrochemicals, marine, power generation, and aerospace. Ladhani Metal Corporation is a recognized manufacturer and global supplier of Inconel alloy flanges, delivering premium-quality components built to international specifications. The DIN 2573 plate flange design ensures straightforward installation while providing excellent sealing reliability, especially in environments where conventional materials may degrade rapidly. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure systems that operate under harsh chemical, thermal, or oxidative conditions, providing long-term durability and consistent performance. Flange Types: • Plate Flanges Flat-ring type flanges used in systems where welding and bolting are required, with gasket sealing for low-pressure flow lines. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, especially in brittle or cast systems where full contact and load distribution are critical. • Slip-On Flanges Ease of installation and alignment with the pipe make these ideal for maintenance-friendly or modular low-pressure piping. • Custom-Machined Flanges Precision-machined to customer-defined sizes, Inconel grades, drilling standards, and flange face finishes. Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) Composition: • Nickel (Ni): ≥ 72% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Commonly used in heat exchangers, furnace components, and food processing equipment exposed to high temperatures and oxidizing chemicals. 2. Inconel 625 (UNS N06625) Composition: • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% Applications: Ideal for seawater equipment, chemical processing plants, aerospace exhaust systems, and nuclear reactors due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. 3. Inconel 718 (UNS N07718) Composition: • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Molybdenum (Mo): 2.8 – 3.3% • Niobium (Nb): 4.75 – 5.5% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: Primarily used in aerospace, gas turbines, and cryogenic systems due to its exceptional high-temperature strength, oxidation resistance, and good weldability. It is ideal for use in extreme thermal environments, such as turbine engines and high-pressure systems. Applications of DIN 2573 Inconel Flanges: • Chemical and Acid Processing Plants: Withstand highly corrosive chemicals such as nitric, hydrochloric, and sulfuric acid under thermal cycling. • Power Generation and Heat Exchangers: Resist oxidation and high-temperature fatigue in boiler feed systems, turbine piping, and condensate lines. • Marine and Offshore Installations: Provide excellent resistance to seawater, salt spray, and chloride-induced stress corrosion cracking. • Aerospace and Jet Engine Systems: Used in fuel, exhaust, and cooling systems where heat and corrosion resistance are critical. • Environmental and Waste Treatment Facilities: Endure aggressive chemical waste, thermal gradients, and acidic sludges in scrubbing and exhaust ducting systems. Key Features: • Designed according to DIN 2573 standards • PN 6 rating for low-pressure service with high chemical and thermal loads • Outstanding resistance to acids, chlorides, oxidation, and high temperatures • Available in Inconel 600, 625, 718, and other high-nickel alloys • Low maintenance and long service life in corrosive environments • Machinable for customized face types and bolt hole configurations Conclusion: DIN 2573 Inconel Flanges PN 6 from Ladhani Metal Corporation are engineered for performance in chemically aggressive and thermally intense low-pressure systems. With superior corrosion and heat resistance, these flanges are a critical component in applications where traditional materials fail. For specific alloy recommendations, custom dimensions, or technical support, contact Ladhani Metal Corporation today.

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Super Duplex Steel Flanges

DIN 2569 Super Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from corrosion-resistant super duplex stainless steel, specifically designed to withstand extreme mechanical stress and harsh environments. Built to DIN 2569 standards, these flanges offer superior strength, pitting resistance, and durability, making them ideal for use in offshore, marine, chemical, petrochemical, and water treatment industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of super duplex steel flanges, delivering products that comply with international quality standards. The welding neck design ensures high-integrity, leak-proof connections—perfect for applications with fluctuating pressure, high temperatures, and aggressive media. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring robust sealing performance, excellent corrosion resistance, and structural strength in corrosive and high-stress environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and super duplex steel grades to meet specific project requirements. Super Duplex Steel Grade and Composition: 1. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for use in highly corrosive conditions such as offshore platforms, subsea piping, desalination systems, pressure vessels, and high-pressure chemical reactors. Provides excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Applications of DIN 2569 Super Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure, high-corrosion subsea and offshore piping systems. • Offshore and Marine Engineering: Installed in seawater cooling lines, risers, and ballast systems for maximum corrosion resistance. • Petrochemical and Refinery Units: Applied in reactors, columns, and corrosive process piping exposed to high stress and aggressive chemicals. • Water Treatment and Desalination: Used in brine systems, RO pipelines, and chemical dosing lines requiring high strength and pitting resistance. • Pulp and Paper Industry: Employed in bleach plants and digester lines handling chlorinated compounds under pressure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High strength and corrosion resistance • Superior pitting and stress corrosion cracking resistance • Excellent performance in marine and chemical environments • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and full material traceability • Can be surface-treated with pickling, passivation, or shot blasting Conclusion: DIN 2569 Super Duplex Steel Flanges PN 100 from Ladhani Metal Corporation offer premium strength, safety, and corrosion resistance for demanding environments. Suitable for a wide range of critical applications, these flanges are available in custom sizes and pressure classes. For technical details, orders, or consultation, contact Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2569 Inconel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-performance Inconel alloys, designed for superior performance in extreme high-temperature, high-pressure, and corrosive industrial applications. Built to DIN 2569 standards, these flanges offer exceptional resistance to oxidation, corrosion, and high-stress environments, making them suitable for critical systems in industries such as aerospace, chemical processing, power generation, marine, and petrochemical. Ladhani Metal Corporation is a trusted manufacturer and exporter of Inconel flanges, providing products that meet rigorous international standards. The welding neck design ensures reliable, leak-proof connections, ideal for systems that require high strength, thermal stability, and resistance to thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that require outstanding sealing performance, mechanical reliability, and resistance to extreme temperatures and corrosive conditions. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure, temperature cycles, and mechanical stress. • Raised Face (RF) Flanges Enhances sealing capability under high-pressure and elevated-temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, especially where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in various sizes, pressure classes, and Inconel grades tailored to customer specifications. Inconel Grades and Composition: 1. Inconel 600 (Nickel-Chromium Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): ≤ 6.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.50% Applications: Commonly used in chemical processing, heat exchangers, and systems exposed to high-temperature oxidation and carburization, as it provides excellent resistance to both oxidation and carburization. 2. Inconel 625 (Nickel-Chromium-Molybdenum Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Iron (Fe): ≤ 5.0% Applications: Ideal for high-stress, high-temperature applications, such as jet engines, rocket motors, and heat exchangers, due to its outstanding fatigue and thermal-fatigue strength. 3. Inconel 718 (Nickel-Chromium Alloy) Composition: • Nickel (Ni): Balance • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): ≤ 18.0% • Molybdenum (Mo): 2.8 – 3.3% • Niobium (Nb): 4.75 – 5.5% Applications: Used in highly demanding industries like aerospace and nuclear power generation, Inconel 718 is designed for applications requiring resistance to high-temperature and corrosion environments, along with high strength at elevated temperatures. Applications of DIN 2569 Inconel Flanges: • Aerospace and Aviation: Used in turbine engines, combustion chambers, and exhaust systems due to its ability to withstand high temperatures and oxidative environments. • Chemical and Petrochemical Plants: Ideal for processing plants handling aggressive chemicals, where Inconel’s resistance to oxidation and corrosion at high temperatures is critical. • Power Generation: Employed in steam turbines, gas turbines, and nuclear reactors where high strength and resistance to thermal expansion are necessary. • Marine Engineering: Perfect for seawater exposure and other harsh conditions, making it ideal for shipbuilding and offshore applications. • Heat Exchangers and Furnace Components: Used in applications requiring high thermal conductivity and resistance to heat-induced degradation. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent oxidation and corrosion resistance, particularly at high temperatures • High strength and fatigue resistance, ideal for demanding industrial environments • Welding neck design ensures permanent, high-integrity connections • Available with test certificates, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Inconel Flanges PN 100 from Ladhani Metal Corporation are designed for high-performance applications where superior strength, corrosion resistance, and high-temperature stability are required. Whether used in aerospace, petrochemical, power generation, or marine industries, these flanges provide long-lasting and reliable service. Customizable sizes and material grades are available for specific project needs. For further technical consultations or to place an order, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2569 Stainless Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2569 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The welding neck design allows for strong, permanent connections, making these flanges particularly valuable in systems requiring high structural integrity and resistance to pressure and temperature fluctuations. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. 304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. 316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. 321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2569 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Superior corrosion resistance and mechanical integrity • Strong welded neck design for permanent, high-pressure connections • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Stainless Steel Flanges PN 100 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and structural strength. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today

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Titanium Flanges

DIN 2568 Titanium Flanges PN 64 are precision-engineered threaded flanges manufactured from high-performance titanium alloys, designed to meet the rigorous demands of high-pressure and highly corrosive industrial environments. Built to DIN 2568 specifications, these flanges deliver exceptional corrosion resistance, high strength-to-weight ratio, and thermal stability, making them ideal for use in specialized sectors such as chemical processing, marine systems, aerospace, medical, and desalination plants. Ladhani Metal Corporation is a trusted manufacturer and exporter of titanium flanges, offering products that conform to international quality and dimensional standards. The threaded design supports easy, weld-free installation and disassembly, particularly beneficial in applications requiring frequent maintenance or rapid assembly in corrosive settings. Pressure Rating: • PN 64 (64 bar / 928 psi): Specifically engineered for high-pressure applications in harsh environments where both mechanical reliability and corrosion resistance are critical. Flange Types: • Threaded (Screwed) Flanges Facilitates easy assembly and removal, suitable for systems under routine inspection or component replacement. • Raised Face (RF) Flanges Improves gasket performance and leak-proof sealing in high-pressure and high-temperature applications. • Flat Face (FF) Flanges Ideal for use with equipment made from brittle or non-metallic materials to ensure even load distribution. • Forged Threaded Flanges Offers superior strength, precise tolerances, and excellent fatigue resistance. • Custom-Machined Flanges Available in multiple sizes, titanium grades, and configurations to meet project-specific requirements. Available Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Widely used in chemical processing, desalination, and medical systems due to excellent corrosion resistance, formability, and weldability. 2. Grade 5 (Ti-6Al-4V, Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Preferred in aerospace, marine, and high-performance engineering applications due to its high strength, lightweight nature, and resistance to fatigue and cracking. Applications of DIN 2568 Titanium Flanges: • Chemical and Petrochemical Plants: Used in aggressive chemical environments including acid production and chlor-alkali plants. • Marine and Offshore Engineering: Ideal for seawater exposure, underwater pipelines, and offshore installations. • Aerospace and Defense: Applied in fuel systems, hydraulics, and high-stress structural components. • Medical and Pharmaceutical Industry: Suitable for biocompatible and sterile processing systems. • Water Treatment and Desalination Plants: Used in brine handling systems and long-service, corrosion-prone environments. Key Features: • Manufactured to DIN 2568 standard • Available in PN 64 pressure rating • Outstanding resistance to corrosion, erosion, and seawater attack • High strength-to-weight ratio and excellent fatigue performance • Threaded design allows weld-free, fast installation and maintenance • Supplied with material test certificates and full traceability • Can be supplied with specialized surface finishes including anodizing or pickling Conclusion: DIN 2568 Titanium Flanges PN 64 from Ladhani Metal Corporation combine advanced material properties with precision engineering to offer a premium solution for high-pressure, corrosive, and high-performance applications. These flanges are engineered for longevity, reliability, and ease of use in the most demanding environments. For detailed specifications, custom machining, or technical support, contact Ladhani Metal Corporation today.

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