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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from high-temperature corrosion, oxidation, and erosion. These shields are precisely engineered to conform to straight tube surfaces and serve as a protective barrier in harsh thermal environments. SS 310 is an austenitic stainless steel known for its high chromium and nickel content, offering excellent resistance to oxidation and scaling at elevated temperatures. SS 310 Half Round Straight Tube Shield The SS 310 Half Round Straight Tube Shield is specifically designed for applications involving intense heat and corrosive gas flow. With its superior resistance to oxidation and sulfidation, this shield is ideal for straight tube sections in boilers, superheaters, reformers, and high-temperature process equipment. The half-round shape allows for secure placement while maintaining ease of installation and servicing. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 310 Half Round Straight Tube Shields, delivering high-performance tube protection solutions for power generation, petrochemical, and thermal processing industries. Material Grade SS 310 – High-temperature austenitic stainless steel with enhanced resistance to oxidation and thermal fatigue. Chemical Composition of SS 310 • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for environments with elevated temperatures, thermal cycling, and aggressive flue gas exposure. Uses • Protecting straight tubes in superheaters and reheaters • Shielding economizer sections in boilers • Used in steam reformers and furnace tube systems • Applied in petrochemical heat recovery and cracking units • Installed in chemical and fertilizer plants handling hot process gases Features • High oxidation resistance – Performs reliably at temperatures up to 1100°C • Excellent scaling resistance – Chromium-nickel alloy composition minimizes metal loss • Structural integrity – Maintains strength under prolonged thermal cycling • Custom design – Fabricated to fit tube diameter, thickness, and required length • Easy to install – Secures in place with clamps, tack welds, or metal straps • Extended durability – Minimizes downtime and maintenance in harsh environments Applications • thermal power stations – Shields straight sections of superheater tubes from fly ash and flue gas erosion • oil and gas refineries – Used in fired heaters and steam reforming units exposed to hot corrosive media • waste heat recovery boilers – Enhances protection in high-velocity gas flow zones • process heating systems – Ideal for straight tubes in sulfur recovery, ammonia cracking, and hydrogen production • industrial boilers – Extends tube service life under continuous high-temperature operation Conclusion The SS 310 Half Round Straight Tube Shield from Ladhani Metal Corporation is a proven solution for tube protection in aggressive thermal environments. Its superior heat resistance, oxidation protection, and durable performance make it a trusted choice in power generation, chemical processing, and industrial boiler systems. Customizable to exact dimensions, these shields are designed for long-term service reliability. For detailed specifications, custom configurations, or orders, please contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered protective components designed to safeguard heat exchanger, boiler, and superheater tubes from erosion, scaling, thermal stress, and corrosion. These shields are commonly applied in power generation, petrochemical, and high-temperature industrial systems where tube surfaces are subjected to flue gas turbulence, slag buildup, and elevated temperatures. Their half-round configuration ensures secure installation and reliable performance over curved or straight tube sections, extending equipment life and reducing maintenance costs. SS 304L U Type Inner Half Round Tube Shield The SS 304L U Type Inner Half Round Tube Shield is manufactured from stainless steel grade 304L, a low-carbon version of SS 304. It offers improved weldability and resistance to intergranular corrosion without sacrificing strength or oxidation resistance. The inner U-type design is specifically tailored to protect the inner arc of U-bend tubes, an area frequently exposed to turbulent flow, localized scaling, and corrosive gases that accelerate material degradation. • Inner U Type Half Round Tube Shield – Covers the inner curvature of U-bend tubes, shielding against erosion, scaling, and corrosion caused by turbulent gas flow and heat concentration. Ladhani Metal Corporation is a well-known manufacturer, supplier, and exporter of SS 304L U Type Inner Half Round Tube Shields, offering high-quality and custom-built protection for thermal and chemical process applications. Chemical Composition of SS 304L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 13.0% • Iron (Fe): Balance Applications: Best suited for environments requiring corrosion resistance and thermal stability, especially where welding is involved or where intergranular corrosion must be minimized. Uses • Inner bend protection in superheaters, reheaters, and economizer tubes exposed to flue gas turbulence • Installed in the return bends of waste heat recovery boilers (WHRBs) and HRSGs • Applied in curved tube sections of steam reformers and heat exchangers handling moderately corrosive gases • Used in condensers and evaporators in power and process plants • Ideal for environments where welded tube components are at risk of intergranular corrosion Features • Superior corrosion resistance – Excellent protection against oxidation and scaling in high-temperature service • Low carbon content – Reduces carbide precipitation during welding, minimizing risk of corrosion at weld zones • Inner arc shielding – Specifically designed to protect the internal arc of U-bends from erosion and thermal fatigue • Precision fabrication – Manufactured to fit the exact radius and diameter of the tube bend • Quick and easy installation – Mountable using clamps, stainless steel bands, or tack welding • Enhanced durability – Extends the life of tubes in cyclic and corrosive operating environments Applications • power plants – Protects inner U-bend surfaces in superheaters and heat recovery sections from slag and heat exposure • petrochemical industries – Shields internal arcs in process heaters and reactors operating with acidic gases • waste heat recovery – Prevents inner arc degradation in WHRBs and HRSGs under variable temperature loads • chemical plants – Installed in corrosive media systems where steam and acidic vapors cause wear • industrial heaters – Used in return bends subjected to thermal cycling and corrosive combustion products Conclusion The SS 304L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant solution for protecting the inner curvature of U-bend tubes in moderate to high-temperature environments. With its low-carbon composition and excellent thermal performance, it is ideal for systems requiring welded components and long-term durability in corrosive service conditions. For technical consultation, custom sizes, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to guard boiler and heat exchanger tubes from erosion, slag buildup, scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical units, and thermal systems where tubes are exposed to hot gases, mechanical wear, and corrosive media. Their half-round structure ensures a secure fit over straight or curved tube sections, extending operational life and reducing tube failure. 1Cr18Ni9Ti U Type Outer Half Round Tube Shield The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield is manufactured using a titanium-stabilized austenitic stainless steel known for its excellent corrosion resistance, high-temperature performance, and resistance to intergranular corrosion. This outer U-type shield is specifically designed to protect the external arc of U-bend tubes in boilers, heat exchangers, and superheaters where surface exposure to oxidizing gases and abrasive particles is common. Titanium stabilization improves weldability and structural integrity in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curve of U-bend tubes from direct flame impingement, gas flow erosion, slag accumulation, and high-heat oxidation. Ladhani Metal Corporation is a reputable manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Outer Half Round Tube Shields, offering durable and thermally stable solutions for critical industrial systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature, oxidizing, and corrosive environments where intergranular corrosion resistance and weldability are critical. Uses • Protection of outer U-bend surfaces in superheaters and reheaters of thermal and nuclear power plants • Shielding external arcs in waste heat recovery boilers (WHRBs) and HRSGs exposed to hot flue gases and ash particles • Applied in return bends of heat exchangers and reformers handling oxidizing and sulfur-bearing gases • Suitable for marine, petrochemical, and high-pressure steam systems requiring resistance to heat-induced corrosion • Used in welded applications where post-weld corrosion resistance and long-term structural stability are necessary Features • Excellent intergranular corrosion resistance – Titanium addition stabilizes carbon, preventing carbide precipitation during welding • High-temperature strength – Maintains structural integrity and oxidation resistance up to 850–900°C • Outer U-bend protection – Shields the most exposed and vulnerable arc from flame, thermal stress, and erosion • Precision engineering – Manufactured to exact tube radii and dimensions for a secure, movement-free installation • Easy to install – Can be mounted with clamps, stainless steel bands, or tack welds without dismantling the system • Long operational life – Reduces tube wear and thermal damage, improving overall system reliability Applications • power generation – Installed in superheater and reheater return bends exposed to thermal cycling and flue gas erosion • petrochemical plants – Protects U-bend tubes in reformers and exchangers from high-temperature and chemical degradation • waste heat recovery – Used in WHRBs and HRSGs to shield against slag buildup, scale formation, and high-velocity gas impact • marine and offshore systems – Suitable for condensers and heat exchangers exposed to salt-laden, oxidizing environments • industrial furnaces – Applied to radiant coils and return bends exposed to sustained heat and direct flame Conclusion The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and thermally stable solution for protecting U-bend tube outer arcs in high-temperature and corrosive environments. With superior resistance to intergranular corrosion, oxidation, and thermal fatigue, this shield is ideal for boilers, heat exchangers, and petrochemical equipment requiring long-term protection and reliable performance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. • Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses • Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants • Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers • Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure • Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures • Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features • Outstanding high-temperature strength – Performs effectively up to 1150°C with excellent resistance to scaling and oxidation • Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding • Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe • Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation • Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly • Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications • thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection • petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments • waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling • chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media • furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Half Round Tube Shield The SS 316L U Type Half Round Tube Shield is specifically designed to offer enhanced protection to U-bend sections in heat exchangers, superheaters, and steam reformers. Fabricated from SS 316L, a low-carbon austenitic stainless steel alloyed with molybdenum, it delivers superior resistance to pitting, crevice corrosion, and intergranular attack in chloride-rich and high-temperature environments. The U-type design allows for seamless coverage of both the inner and outer arcs of tube bends, where thermal and mechanical stresses are most concentrated. • Outer U Type Half Round Tube Shield – Protects the outer bend of the tube against high-velocity gas impact, slag accumulation, and surface oxidation. • Inner U Type Half Round Tube Shield – Shields the inner curve from localized erosion, turbulence-related wear, and thermal fatigue cracking. Ladhani Metal Corporation manufactures and supplies SS 316L U Type Half Round Tube Shields for industries operating in corrosive, welded, or high-heat service conditions where enhanced durability and metallurgical stability are critical. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride, welded, and high-temperature systems where corrosion resistance and thermal stability are essential. Uses • Protection of U-bend tube sections in superheaters and reheaters in thermal power plants • Coverage for return bends in chemical heat exchangers and ammonia reformers • Shielding curved tube segments in WHRBs and HRSGs exposed to thermal cycling • Corrosion and wear protection in condensers and evaporators operating with chlorides or acidic gases • Ideal for coastal, offshore, and marine installations involving saline or humid environments Features • Corrosion-resistant low carbon grade – SS 316L’s reduced carbon content ensures resistance to sensitization and intergranular corrosion after welding. • High-performance under heat – Maintains structural integrity and corrosion resistance in elevated temperature applications. • Dual-bend protection – Available in inner and outer U-type configurations to safeguard the entire arc of the U-bend. • Custom-formed profiles – Engineered to precisely fit tube diameter and bend radius for secure and stable installation. • Quick installation – Designed for easy mounting via tack welds, banding, or clamping without requiring tube disassembly. • Tailored dimensions – Manufactured in a range of thicknesses, lengths, and profiles to meet exact project needs. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to mitigate scale formation and corrosion due to flue gases. Enhances heat exchanger reliability and life span. • petrochemical refineries – Used in steam reformers and exchangers handling chlorides, acids, and hydrocarbons. Ensures long-term corrosion resistance in aggressive environments. • waste heat recovery units – Protects U-shaped tubes from erosion and cracking caused by fluctuating gas velocities and slag deposits. • fertilizer and chemical plants – Shields critical tube bends from acidic or chloride-containing media in reformers and process heaters. • marine and coastal systems – Provides anti-corrosion protection in salt-laden and humid atmospheres for extended tube life. Conclusion The SS 316L U Type Half Round Tube Shield by Ladhani Metal Corporation is a robust and corrosion-resistant solution for protecting U-bend tube sections in heat-intensive and chemically aggressive systems. With its low carbon content and molybdenum enhancement, it ensures excellent resistance to pitting, scaling, and intergranular corrosion. Available in inner and outer U-bend configurations and tailored to match system specifications, these shields offer reliable, long-lasting tube protection in power, chemical, marine, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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