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Erosion Protection Sleeve

Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel (SS) Erosion Protection Sleeves designed to provide robust protection to boiler tubes, reheater tubes, superheater tubes, and economizer tubes exposed to severe flue gas erosion, abrasive fly ash, and soot blower impact. These sleeves act as cylindrical coverings that reinforce high-wear areas, ensuring longer service life and reduced maintenance for power plants, industrial boilers, and heat recovery systems. Function of SS Erosion Protection Sleeves • Provide full 360° circumferential protection to tubes in erosive and high-temperature zones • Prevent localized thinning and failure caused by high-velocity gas streams and abrasive particles • Reduce oxidation, scaling, and corrosion in elevated temperature operations • Extend tube service life and minimize unplanned boiler shutdowns Available Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 Ladhani Metal Corporation offers SS Erosion Protection Sleeves in customized lengths, diameters, and thicknesses, precisely engineered to match tube specifications. Each sleeve is manufactured for easy installation, accurate fitment, and reliable performance in harsh operating conditions. Applications • Power generation boilers – protection of reheater, superheater, and economizer tubes • Waste Heat Recovery Boilers (WHRBs) – sleeves safeguard tubes against erosive flue gases • Heat Recovery Steam Generators (HRSGs) – provide resistance under high-velocity gas flow • Industrial steam plants and petrochemical heaters – protection from oxidation and mechanical wear Features • High corrosion resistance in oxidizing boiler environments • Excellent thermal stability and mechanical strength at elevated temperatures • Precision-engineered for close tube fit and long-lasting protection • Available in multiple SS grades to suit varying service conditions • Export-ready quality with global supply capability Conclusion SS Erosion Protection Sleeves from Ladhani Metal Corporation deliver reliable, long-term protection for boiler tubes operating in demanding conditions. With availability in multiple stainless steel grades and tailored specifications, these sleeves help industries improve boiler reliability, reduce downtime, and extend equipment lifespan. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Stainless Steel Flanges

DIN 2634 stainless steel flanges PN 25 are precision-engineered weld neck flanges designed and manufactured in accordance with the DIN 2634 standard. These flanges are suitable for high-pressure pipeline systems operating up to 25 bar (362 psi), providing robust and secure connections for a variety of critical industrial applications. Constructed from high-quality stainless steel grades such as 304, 316, and 321, these flanges offer excellent mechanical properties, enhanced corrosion resistance, and dependable performance in aggressive service conditions. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of stainless steel flanges, known for delivering high-precision products that meet stringent international quality and dimensional standards. Each flange undergoes rigorous testing and quality checks to ensure optimal performance, safety, and longevity under high-pressure conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Engineered for high-pressure environments requiring reinforced flange connections with reliable resistance to corrosion and mechanical stress. Flange Type: • Weld Neck Flanges Incorporating a long tapered hub, weld neck flanges help maintain pipe alignment, reduce stress concentration at the weld joint, and enable smooth fluid flow with minimal turbulence. • Flat Face (FF) Flanges Ideal for systems utilizing soft gaskets or cast components, flat face flanges promote consistent gasket compression and sealing integrity. Stainless Steel Grades and Typical Composition: Stainless Steel 304 • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Suitable for general-purpose piping systems in environments with moderate corrosion exposure, including potable water and light-duty process lines. Stainless Steel 316 • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Ideal for systems exposed to chlorides, cleaning agents, or other corrosive substances such as in chemical processing, pharmaceuticals, and marine environments. Stainless Steel 321 • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Frequently used in high-temperature services such as thermal processing equipment, exhaust systems, and heat exchangers due to its stability against intergranular corrosion. Applications of DIN 2634 Stainless Steel Flanges PN 25: • Chemical Processing Units Handles higher operating pressures in systems transporting acids, alkalis, and solvents. • Marine and Offshore Installations Resistant to pressure fluctuations and saltwater corrosion in offshore piping networks. • Pharmaceutical and Biotech Plants Used in clean process environments where both pressure integrity and corrosion resistance are critical. • Industrial Steam and Thermal Systems Suitable for steam distribution and thermal expansion pipelines operating under high pressure. • Power Generation Facilities Applied in turbine piping, heat recovery systems, and pressurized cooling water circuits. Key Features: • Manufactured to DIN 2634 dimensional and pressure specifications • PN 25 pressure rating supports high-pressure operation • Weld neck design ensures leak-tight, stress-resistant connections • Available in stainless steel grades 304, 316, 321 and their low-carbon variants • Superior resistance to high-temperature corrosion and chemical attack • Long-term mechanical strength and fatigue resistance • Custom sizes, finishes, and pressure ratings available upon request Conclusion: DIN 2634 stainless steel flanges PN 25 from Ladhani Metal Corporation are engineered for high-performance use in high-pressure industrial environments where safety, corrosion resistance, and durability are paramount. These flanges are ideal for chemical, marine, thermal, and high-purity applications requiring strong, leak-resistant, and corrosion-resistant connections. For technical support, customized solutions, or pricing details, contact Ladhani Metal Corporation today.

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Inconel flanges

DIN 2632 Inconel flanges PN 10 are precision-engineered weld neck flanges manufactured in accordance with the DIN 2632 standard. Designed for medium-pressure applications up to 10 bar (145 psi), these flanges offer exceptional resistance to high temperatures, oxidation, and aggressive chemical environments. Produced using high-performance Inconel alloys, they ensure reliable operation in highly corrosive and thermally demanding industrial systems. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of Inconel flanges, known for engineering excellence and stringent quality control. Each flange undergoes rigorous testing to meet relevant industrial specifications and environmental safety standards. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure pipeline systems requiring superior corrosion and temperature resistance. Flange Type: • Weld Neck Flanges Engineered with a long tapered hub to ensure accurate pipe alignment and minimize stress concentration at the flange base. This design allows smoother fluid flow and reinforces joint strength. • Flat Face (FF) Flanges Flat face configuration ensures even gasket compression, especially suited for systems using soft gaskets or mating with cast components. Inconel Grades and Composition: Inconel 600 • Nickel (Ni): 72.0% minimum • Chromium (Cr): 14.0–17.0% • Iron (Fe): 6.0–10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Inconel 600 offers excellent resistance to high-temperature oxidation and corrosion. Commonly used in chemical processing, food industry heat exchangers, and marine exhaust systems. Inconel 625 • Nickel (Ni): Balance • Chromium (Cr): 20.0–23.0% • Molybdenum (Mo): 8.0–10.0% • Niobium (Nb): 3.15–4.15% • Iron (Fe): ≤ 5.0% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.50% • Silicon (Si): ≤ 0.50% Applications: Inconel 625 is known for its outstanding fatigue strength and resistance to pitting, crevice corrosion, and stress corrosion cracking. It is widely used in marine, chemical, aerospace, and nuclear sectors. Inconel 718 • Nickel (Ni): 50–55% • Chromium (Cr): 17–21% • Iron (Fe): Balance • Niobium (Nb): 4.75–5.5% • Molybdenum (Mo): 2.8–3.3% • Titanium (Ti): 0.65–1.15% • Aluminum (Al): 0.2–0.8% • Cobalt (Co): ≤ 1.0% • Carbon (C): ≤ 0.08% Applications: Inconel 718 offers exceptional tensile, fatigue, and creep resistance at temperatures up to 700°C. It is extensively used in aerospace engines, gas turbines, nuclear reactors, and high-performance industrial equipment where superior mechanical strength and corrosion resistance are required. Applications of DIN 2632 Inconel Flanges PN 10: • Chemical and Petrochemical Industry Ideal for systems carrying corrosive chemicals, acids, and oxidizing agents at elevated temperatures. • Marine and Offshore Used in saltwater piping, offshore platforms, and naval systems requiring materials with high corrosion and heat resistance. • Power Generation Suitable for high-temperature applications in power plants, heat exchangers, and turbine systems. • Aerospace and Defense Applied in jet engine components, space propulsion systems, and structural parts subjected to extreme pressure and heat. Key Features: • Manufactured to DIN 2632 specifications • PN 10 pressure rating for medium-pressure systems • Weld neck design for superior mechanical integrity • Available in Inconel 600, 625, and 718 for application-specific performance • Flat face option for improved gasket compression • Excellent resistance to oxidation, corrosion, and high-temperature stress • Suitable for critical applications in chemical, marine, aerospace, and energy sectors • Custom sizes, finishes, and alloys available upon request Conclusion: DIN 2632 Inconel Flanges PN 10 from Ladhani Metal Corporation deliver unmatched reliability and durability in medium-pressure environments where heat and corrosion are persistent challenges. With a selection of Inconel grades including 600, 625, and 718, these flanges are ideal for use in chemical processing, marine engineering, power generation, and aerospace industries. For customized solutions, technical guidance, or pricing, contact Ladhani Metal Corporation today.

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Titanium Flanges

DIN 2630 titanium flanges PN 2.5 are low-pressure weld neck flanges manufactured in accordance with the DIN 2630 standard. Designed to handle pressure ratings up to 2.5 bar (36.25 psi), these flanges are ideal for applications that demand lightweight, corrosion-resistant, and high-performance materials in non-critical or low-pressure environments. Made from high-grade titanium alloys such as Grade 2 and Grade 5 (Ti-6Al-4V), these flanges offer outstanding resistance to corrosion, especially in seawater, chlorine-rich, and oxidizing environments. Ladhani Metal Corporation is a leading global manufacturer and supplier of titanium flanges, recognized for engineering excellence and quality assurance. Our DIN 2630 PN 2.5 titanium weld neck flanges are widely used in sectors including marine, desalination, medical equipment, aerospace, and low-pressure chemical processing. With a focus on longevity and material efficiency, Ladhani Metal Corporation delivers flanges that meet stringent international standards for performance and safety. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Suitable for lightweight, low-pressure systems requiring exceptional corrosion resistance and long service life. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that provides stress reinforcement and reduces turbulence at the pipe connection. Ideal for ensuring structural integrity in precision-engineered piping systems. • Flat Face (FF) Flanges Flat face design allows for even gasket compression and is ideal for mating with cast or softer materials in low-pressure setups. Titanium Grades and Full Composition: Titanium Grade 2 (UNS R50400) • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Unalloyed titanium with excellent corrosion resistance in oxidizing and mildly reducing environments. Common in marine piping, desalination plants, and chemical systems. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% • Hydrogen (H): ≤ 0.015% Applications: High-strength alloy with superior corrosion resistance. Used in aerospace, offshore equipment, and high-performance medical devices. Applications of DIN 2630 Titanium Flanges PN 2.5: • Marine and Offshore Systems Ideal for saltwater environments and seawater cooling lines due to superior corrosion resistance. • Chemical and Pharmaceutical Equipment Used in low-pressure, high-purity chemical handling systems. • Aerospace and Defense Applied in lightweight structural components where corrosion resistance and strength-to-weight ratio are critical. • Medical and Biomedical Devices Used in non-pressurized piping for medical processing and cleanroom environments. Key Features: • Manufactured according to DIN 2630 standards • PN 2.5 pressure class for non-critical, low-pressure applications • Lightweight and strong titanium construction • Weld neck design for superior mechanical performance • Exceptional corrosion resistance in aggressive environments • Available in titanium Grade 2 and Grade 5 • Flat face option for uniform sealing in sensitive applications • Custom sizes, finishes, and material options available upon request Conclusion: DIN 2630 Titanium Flanges PN 2.5 from Ladhani Metal Corporation offer a premium solution for industries requiring superior corrosion resistance, lightweight performance, and precision-engineered flange components for low-pressure service. Whether for marine, chemical, or high-tech applications, these titanium weld neck flanges deliver long-term reliability and material integrity. Contact Ladhani Metal Corporation for customized specifications, technical support, or detailed pricing.

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Inconel flanges

DIN 2545 Inconel flanges are engineered for superior strength, excellent resistance to high temperatures, and remarkable corrosion resistance in extreme environments. Ladhani Metal Corporation provides these high-quality flanges made from Inconel alloys, known for their ability to endure elevated temperatures, oxidation, and corrosive conditions. These flanges are ideal for industries where performance under high-temperature stress and resistance to harsh environments are essential, such as aerospace, chemical processing, power generation, and marine. Types of DIN 2545 Inconel Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates uniform distribution of the sealing force, making them ideal for low-pressure systems or when a secure seal is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes, providing enhanced sealing pressure, making them suitable for high-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are ideal for applications requiring resistance to high pressure and high temperatures. Grades and Chemical Composition: Inconel 600 (UNS N06600) Chemical Composition: Ni: 72%, Cr: 14-17%, Fe: balance, Mn: 1%, Si: 0.5%, C: 0.15% Inconel 600 is known for its excellent resistance to oxidation and corrosion at elevated temperatures. It is widely used in applications like furnace components, chemical processing, and nuclear reactors, offering high strength and good workability. Inconel 625 (UNS N06625) Chemical Composition: Ni: 58%, Cr: 20-23%, Mo: 8-10%, Fe: 5%, Nb: 3.15-4.15%, Ti: 0.4-1% Inconel 625 is a nickel-based alloy that offers superior resistance to high-temperature oxidation and corrosion. It provides exceptional resistance to pitting and crevice corrosion, making it ideal for applications in aerospace, marine, and chemical industries, where high temperatures and corrosive environments are common. Inconel 718 (UNS N07718) Chemical Composition: Ni: 50-55%, Cr: 17-21%, Fe: 0-5%, Mo: 2.8-3.3%, Nb+Ta: 4.75-5.5%, Ti: 0.65-1.15%, Al: 0.2-0.8% Inconel 718 is a high-strength, corrosion-resistant alloy widely used in high-temperature applications. It is designed for use in extreme conditions, offering excellent resistance to oxidation, sulfidation, and high-temperature environments. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. PN 40 refers to flanges that are designed to withstand pressures up to 40 bar, making them suitable for high-pressure systems where secure, leak-free connections are essential. Applications: Aerospace Industry: Jet Engines and Turbomachinery: Inconel flanges are commonly used in aerospace applications, including jet engines and turbine systems, where components are exposed to extremely high temperatures and pressures. They provide excellent resistance to heat and corrosion in high-stress environments. Exhaust Systems: Inconel's ability to withstand high temperatures makes it ideal for use in exhaust systems of aircraft engines. 2. Power Generation Industry: Gas Turbines: Inconel flanges are used in gas turbines in power plants, particularly in components that operate at high temperatures, such as turbine blades, combustors, and other critical parts. Nuclear Power Plants: Inconel is used in the construction of components for nuclear reactors, where heat and radiation resistance are crucial. It is used in piping, valves, and other systems exposed to high-temperature nuclear environments. 3. Chemical Processing and Petrochemical Industries: High-Temperature Reactors: Inconel flanges are used in reactors, heat exchangers, and other equipment in the chemical industry that handle aggressive, high-temperature chemical reactions, including those with sulfuric acid, chlorine, and other corrosive substances. Petrochemical Refineries: Inconel is used in systems where high temperatures and reactive chemicals are present, offering superior performance in handling corrosive materials such as acids and hydrocarbons. 4. Oil and Gas Industry: Offshore Platforms: Inconel flanges are widely used in offshore oil and gas platforms, particularly in subsea pipelines, risers, and pressure vessels, where high resistance to both high pressure and corrosion (especially from seawater) is necessary. Wellhead Equipment: Inconel flanges are also used in downhole equipment and wellhead connections that need to resist high-pressure environments and exposure to extreme temperatures. Ladhani Metal Corporation ensures that each Inconel flange is produced to the highest standards of quality and precision, adhering to international specifications. Every flange undergoes thorough testing to meet the required durability and performance standards, providing reliable solutions for critical applications in the most challenging environments. #din2545 #din2545flanges #din2545inconelflanges #flanges #flangessupplier

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Duplex Flange

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges

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