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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures 1Cr13 Half Round Straight Tube Shields to protect boiler and heat exchanger tubes from erosion, corrosion, and high-temperature wear. 1Cr13 is a martensitic stainless steel containing approximately 13% chromium, offering moderate corrosion resistance and high strength at elevated temperatures. It is suitable for service in mildly corrosive environments and where mechanical stress and abrasive flue gas contact are prevalent. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr13 Half Round Straight Tube Shields, offering consistent quality and customized solutions for industrial thermal systems. Material Grade 1Cr13 – A martensitic stainless steel known for good mechanical strength and moderate corrosion resistance in dry, oxidizing conditions. Chemical Composition of 1Cr13 • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 0.60% • Manganese (Mn): ≤ 0.60% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Recommended for erosion protection in boiler systems operating in dry flue gas or mildly corrosive service environments. Uses • Straight tube protection in industrial and utility boilers • Economizer and preheater shielding in thermal plants • Flue gas path erosion prevention in WHRBs • Wear-resistant layer in ash-prone ducting systems • Protective shielding in steam air heaters and gas coolers Features • Moderate corrosion and oxidation resistance at elevated temperatures • Good hardness and wear resistance under mechanical stress • Cost-effective solution for general tube protection • Customizable size and thickness to suit specific tube geometries • Compatible with banded, clamped, or welded installation methods • Increases tube durability and reduces operational downtime Applications • power generation – Economizer, LTSH, and convection section tube protection • pulp and paper – Shielding of tubes exposed to process gases • cement industry – Protection in preheater and kiln gas areas • food and textile industries – Used in clean gas heating systems • general boilers – Applied in tube banks subject to gas erosion Conclusion 1Cr13 Half Round Straight Tube Shields from Ladhani Metal Corporation deliver reliable mechanical and thermal protection for tubes in industrial heat systems. Their strength and wear resistance make them a practical choice for reducing maintenance costs and prolonging tube service life. To request a quote or custom configuration, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 420 Half Round Straight Tube Shields to provide strong, wear-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 420 is a high-carbon martensitic stainless steel known for its excellent hardness, high mechanical strength, and moderate corrosion resistance. These shields are ideal for environments involving particulate abrasion, dry flue gas flow, and mechanical wear. SS 420 Half Round Straight Tube Shield The SS 420 Half Round Straight Tube Shield is designed to cover the outer surface of straight tubes, forming a protective barrier that resists thermal shock, erosion, and oxidizing conditions. With a high carbon content, SS 420 offers improved hardness after heat treatment, making it suitable for applications requiring resistance to physical impact and abrasive wear. These shields are used in power generation, cement plants, petrochemical industries, and WHRB systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Straight Tube Shields, offering durable protection solutions for straight tubing under abrasive and high-stress conditions. Material Grade SS 420 – High-carbon martensitic stainless steel known for wear resistance, high strength, and fair corrosion resistance in dry or mildly corrosive atmospheres. Chemical Composition of SS 420 • Carbon (C): 0.15% max • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Used in areas exposed to ash erosion, dry high-velocity gases, and mechanical wear in thermal power and process industries. Uses • Protecting straight boiler tubes from fly ash and abrasive gas flow • Economizer and WHRB tube shielding in dusty, dry flue environments • Cement kiln waste heat boilers where high mechanical strength is needed • Process gas heating systems with dry or oxidizing exhaust • Steam pipelines in refining, sugar, and fertilizer units Features • Excellent wear resistance – High hardness for abrasive service • Heat treatable – Strength can be enhanced for specific applications • Moderate corrosion resistance – Performs well in dry gas systems • High strength – Suitable for high-pressure and mechanical load zones • Versatile design – Custom-manufactured for various tube diameters • Easy installation – Weld-on, clamp-on, and banded fixing options available Applications • power and utility boilers – Erosion protection in ash-laden flue paths • cement and lime plants – High-wear zones in preheaters and kilns • WHRBs – In systems recovering waste heat from industrial furnaces • steam generation systems – Protects steam tubes in dry environments • mechanical process systems – Applied where strength and surface hardness are critical Conclusion The SS 420 Half Round Straight Tube Shield from Ladhani Metal Corporation delivers strong mechanical protection and enhanced resistance to wear and erosion in dry, high-velocity, and abrasive environments. Its durability and strength make it an effective solution for extending tube service life in aggressive operating conditions. For dimensional customization and technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 410 Half Round Straight Tube Shields to offer cost-effective protection for boiler and heat exchanger tubes in moderate temperature and corrosive environments. SS 410 is a martensitic stainless steel that provides good corrosion resistance, mechanical strength, and wear resistance, making it suitable for shielding straight tubes exposed to flue gas erosion, ash deposits, and mild chemical exposure. SS 410 Half Round Straight Tube Shield The SS 410 Half Round Straight Tube Shield is designed to fit over the external surface of straight tubes, acting as a barrier against abrasive particles, high-velocity flue gases, and mechanical wear. It is widely used in power plants, waste heat recovery systems, and steam processing units where cost-effective protection is needed for tubes operating at medium temperatures. The material offers ease of fabrication and reliable resistance to oxidation up to 650°C. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Straight Tube Shields, delivering durable thermal protection for industrial piping systems. Material Grade SS 410 – Martensitic stainless steel known for its hardness, oxidation resistance, and moderate corrosion protection. Chemical Composition of SS 410 • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Iron (Fe): Balance Applications: Suitable for environments involving dry flue gases, fly ash, and light acidic fumes; commonly used in economizers and low-temperature steam sections. Uses • Straight tube protection in boilers and economizers • Installed in air preheaters and low-temperature superheaters • Applied in WHRBs to guard tubes from ash and erosion • Used in industrial steam systems with mild corrosion risk • Shields tubes in pulp, paper, and food processing units Features • Good oxidation resistance – Up to moderate temperatures (~650°C) • High hardness – Offers resistance against flue gas abrasion and ash impact • Cost-effective – Economical choice for medium-duty service • Easy to fabricate and weld – Suitable for various attachment methods • Customizable – Available in different sizes, lengths, and thicknesses • Enhances tube durability – Reduces wear and minimizes shutdowns Applications • thermal power plants – Used in low-heat sections for erosion protection • steam processing – Protects steam-carrying tubes from scale and impact • waste heat recovery units – Resists abrasive exhaust gases and particulate matter • cement and steel plants – Applied in dust-prone, dry gas environments • food and chemical industries – Suitable for non-aggressive process gas shielding Conclusion The SS 410 Half Round Straight Tube Shield from Ladhani Metal Corporation is a practical and robust solution for extending the life of tubes operating under dry, abrasive, and moderately corrosive service conditions. Its hardness and heat resistance make it ideal for protecting straight tube sections in a wide range of industrial systems. For standard and custom configurations, contact Ladhani Metal Corporation for technical consultation and orders.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect heat exchanger and boiler tubes from erosion, scaling, slag buildup, and high-temperature oxidation. These shields are commonly applied in thermal and industrial systems where tubes are exposed to flue gases, particulate flow, and repeated thermal cycling. The half-round design ensures secure and efficient coverage over straight or curved tube sections, reducing maintenance needs and enhancing tube lifespan. SS 430 U Type Outer Half Round Tube Shield The SS 430 U Type Outer Half Round Tube Shield is fabricated from SS 430, a ferritic stainless steel known for its good corrosion resistance, oxidation resistance, and excellent formability. This outer U-type shield is specifically designed to protect the outer arc of U-bend tubes in boilers, heat exchangers, and recovery systems. SS 430 is highly resistant to stress corrosion cracking and scaling in mildly corrosive and high-temperature environments, making it a cost-effective solution for less aggressive service conditions. • Outer U Type Half Round Tube Shield – Shields the outer curvature of U-bend tubes against heat, slag, soot erosion, and surface oxidation from flue gases. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 430 U Type Outer Half Round Tube Shields, offering dependable protection for boiler and exchanger tube bends in moderate-temperature industrial environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for moderate-temperature, mildly corrosive environments where oxidation resistance and mechanical durability are required. Uses • Outer bend protection of U-tubes in reheaters and superheaters in thermal power generation systems • Shielding of external arcs in waste heat recovery units and heat exchangers exposed to dry or clean flue gases • Coverage of U-bend tubes in utility boilers and economizers with low chloride or sulfuric gas exposure • Suitable for food processing and clean air systems requiring stable performance under elevated temperatures • Used in systems where stress corrosion cracking resistance and cost-effective shielding are priorities Features • Good corrosion and oxidation resistance – Chromium-rich alloy resists surface oxidation and rust formation at elevated temperatures • Outer arc coverage – Provides mechanical and thermal shielding for the most exposed curve of U-bend tubes • Thermal stability – Performs reliably in temperatures up to 815°C with good resistance to scaling and heat stress • Easy installation – Can be mounted using clamps, banding, or tack welding without requiring disassembly of the system • Precision fit – Custom-fabricated to fit specific tube diameters and radii, ensuring secure, movement-free installation • Economical solution – Offers dependable performance at a lower cost compared to austenitic stainless steels Applications • thermal and captive power plants – Installed on U-bend outer arcs in superheaters and economizers exposed to moderate flue gases • heat recovery systems – Shields bends in WHRB and HRSG systems operating under low-corrosive and oxidizing conditions • general industrial boilers – Protects tube surfaces from surface scaling and minor gas abrasion • process industries – Suitable for clean air and low-chloride gas systems in the food, paper, or light chemical sectors • HVAC and ventilation systems – Used in exhaust and heating systems requiring corrosion-resistant but cost-effective shielding Conclusion The SS 430 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a cost-effective and reliable protective component for U-bend tube outer surfaces in industrial systems. With good oxidation resistance, structural integrity under moderate heat, and easy installation, it is ideal for power plants, recovery systems, and clean process industries where durable but economical shielding is required. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 430 U Type Half Round Tube Shield The SS 430 U Type Half Round Tube Shield is designed to safeguard U-bend sections in boilers, heat exchangers, and steam systems operating under moderate temperature and corrosion conditions. Made from SS 430, a ferritic stainless steel with high chromium content, it provides excellent resistance to oxidation and thermal scaling while offering good structural stability. The U-type configuration ensures comprehensive protection of both the inner and outer arcs of curved tubes, which are often the most vulnerable to wear, gas impact, and thermal fatigue. • Outer U Type Half Round Tube Shield – Protects the outer radius of the U-bend from flue gas impingement, thermal degradation, and mechanical erosion. • Inner U Type Half Round Tube Shield – Shields the inner curve of the bend from turbulence-induced wear, slag buildup, and scaling caused by repeated thermal cycling. Ladhani Metal Corporation manufactures and supplies SS 430 U Type Half Round Tube Shields for industrial systems requiring reliable heat resistance, cost-effectiveness, and mechanical protection in dry or mildly corrosive environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for systems exposed to dry heat, oxidation, and light chemical environments where resistance to scaling and thermal distortion is required. Uses • Protection of U-bend tube sections in superheaters, reheaters, and heat exchangers • Shielding tube bends in economizers, condensers, and air preheaters • Coverage for curved tubes in HRSGs and WHRBs operating under mild corrosive and high-temperature service • Erosion and scale resistance in return bends of process heaters and utility boilers • Ideal for food processing, petrochemical, and utility sectors where performance and economy are balanced Features • Excellent oxidation resistance – SS 430 performs well in dry air and moderately hot environments, resisting thermal scale formation. • Good dimensional stability – Maintains shape and strength under cyclic heating without excessive warping or fatigue. • Inner and outer protection – Offered in both U-type configurations to provide full coverage for return bends and critical curvature zones. • Precision engineered – Designed to fit tube radius and diameter for a secure, vibration-resistant fit that maintains consistent coverage. • Easy to install – Mounted using banding, tack welds, or clamping without the need to disassemble tube systems. • Economical and reliable – Combines good heat resistance and mechanical protection with cost-effectiveness for general industrial use. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to protect against thermal fatigue and surface scaling. Improves tube longevity and efficiency. • petrochemical units – Used in systems where moderate corrosion resistance and high-temperature stability are required without the need for molybdenum or nickel alloys. • waste heat recovery systems – Shields curved tubes in WHRBs from slag buildup and gas erosion under high but controlled temperature conditions. • food and beverage processing – Suitable for heat exchangers and boilers where hygiene and thermal stability are essential with minimal corrosion risk. • utility and industrial boilers – Provides reliable protection for U-bend tubes exposed to hot combustion gases in moderate-duty systems. Conclusion The SS 430 U Type Half Round Tube Shield from Ladhani Metal Corporation is a dependable and cost-effective solution for protecting U-bend tube sections in systems operating under dry heat and light chemical exposure. With strong oxidation resistance, good structural stability, and precision-fit configurations, these shields are ideal for various industrial applications, including power generation, heat recovery, and process heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bends—critical areas where temperature gradients and gas velocity are highest. • Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses • Protection of U-bend tubes in thermal power plant superheaters and reheaters • Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow • Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common • Erosion prevention in return bends of condensers, evaporators, and economizers • Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features • Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. • Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. • Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. • Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. • Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. • Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications • thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. • refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. • waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. • cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. • chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 410 U Type Half Round Tube Shield The SS 410 U Type Half Round Tube Shield is engineered for protective coverage of U-bend sections in heat exchanger coils, superheaters, and boiler return bends. Manufactured from SS 410, a hardenable martensitic stainless steel, this shield provides excellent resistance to abrasion, oxidation, and moderate corrosion. The U-type design offers tailored protection to both inner and outer arcs of tube bends—critical areas vulnerable to erosion, thermal stress, and slag buildup in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the bend against high-temperature oxidation, impact wear, and flue gas turbulence. • Inner U Type Half Round Tube Shield – Protects the inner radius from scaling, corrosive gas attack, and localized erosion caused by gas flow irregularities. Ladhani Metal Corporation supplies SS 410 U Type Half Round Tube Shields designed for durability and cost-effectiveness in applications where wear resistance and thermal stability are key performance requirements. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for moderate corrosion environments and high-temperature zones where mechanical strength, scaling resistance, and surface hardness are essential. Uses • Shielding U-bend tube sections in power plant superheaters and reheaters • Protection of tube bends in industrial boilers and HRSG return loops • Coverage for high-wear tube areas in WHRBs and economizers • Safeguarding of steam reformer and heat exchanger return curves in refineries • Suitable for dry, high-temperature service conditions with limited corrosive exposure Features • High surface hardness – SS 410 can be heat-treated to improve abrasion and erosion resistance, suitable for high-wear areas. • Oxidation resistance – Performs well in dry air at elevated temperatures, offering effective scaling resistance during continuous heating cycles. • Inner and outer coverage – Available in both configurations for complete U-bend protection, reducing risk of localized tube failure. • Precision fit – Fabricated to exact bend radius and tube diameter for a stable and secure installation. • Easy to install – Can be mounted using clamps, banding, or welding methods without major system modifications. • Economical option – Offers a cost-effective solution for environments where chemical corrosion is minimal but mechanical wear is high. Applications • thermal power plants – Protects U-bend tubes in reheaters and superheaters from oxidation, slag deposits, and particulate erosion. Improves thermal zone durability. • chemical and fertilizer industries – Installed in systems where temperature resistance is more critical than corrosion protection. Helps extend tube service life under cyclic heat conditions. • waste heat recovery units – Shields return bends in WHRBs and economizers exposed to hot gas streams and turbulent flow. • refinery and process heaters – Used in units with limited corrosive exposure where surface scaling and impact wear are primary concerns. • cement and metallurgical plants – Ideal for steam and gas heating lines where wear resistance at elevated temperatures is essential. Conclusion The SS 410 U Type Half Round Tube Shield from Ladhani Metal Corporation provides reliable and economical protection for U-bend tubes in heat-intensive, erosion-prone environments. With its martensitic structure and good thermal resistance, SS 410 is well-suited for applications where mechanical wear, oxidation, and surface degradation are key operational challenges. Customizable in size and bend radius, these shields deliver cost-efficient, high-performance solutions for extending tube life and reducing unplanned maintenance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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