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sheet

ungsten-Copper Sheet is a composite material that combines the exceptional properties of both tungsten (W) and copper (Cu), offering a unique blend of high density, heat resistance, electrical conductivity, and machinability. This alloy is used in applications that require both the extreme heat resistance and strength of tungsten, combined with the excellent thermal and electrical conductivity of copper. Properties: · Density: Tungsten-copper sheets are dense, with a specific gravity that lies between that of pure tungsten and pure copper. The density depends on the ratio of tungsten to copper, but it remains significantly higher than most common metals. This makes them useful for applications that require weight and stability in compact forms. · Color and Appearance: Tungsten copper sheets typically have a metallic, steel-gray or brownish color, with a smooth surface that may be finished through machining, polishing, or grinding processes. The copper content can give the surface a slightly reddish hue depending on the ratio. · Thickness and Dimensions: Tungsten-copper sheets are available in various thicknesses, ranging from thin foils to thicker sheets, and can be custom-manufactured to meet specific size requirements. The sheets can be precision-cut or machined to fit specific designs. Applications of Tungsten-Copper Sheet: · Electrical and Electronics: Electrical Contacts and Commutators: Tungsten-copper sheets are used in electrical components that require both high conductivity and high resistance to wear and heat, such as electrical contacts in high-voltage switches and commutators. · Aerospace and Defense: Heat Shields: Due to their high-temperature stability and excellent heat dissipation properties, tungsten-copper sheets are used in aerospace applications like heat shields and rocket nozzles. · Nuclear Industry: Tungsten-copper sheets are used in nuclear reactors for radiation shielding and high-temperature applications where both mechanical strength and heat management are essential.

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sheet/plates

Molybdenum plates are flat, solid sheets of molybdenum metal, renowned for their outstanding properties such as high temperature resistance, strength, and corrosion resistance. These plates are primarily used in demanding industrial applications where materials need to perform under extreme conditions. Key Features of Molybdenum Plates: o High Melting Point: Molybdenum has a very high melting point of about 2,623°C (4,753°F), which makes it ideal for use in high-temperature environments such as aerospace, metal processing, and furnace construction. o Strength and Durability: Molybdenum plates maintain excellent mechanical strength and can withstand heavy stress and pressure without deformation. This makes them suitable for structural components in industries like aerospace and manufacturing. o Corrosion and Oxidation Resistance: Molybdenum is highly resistant to corrosion, especially in high-temperature conditions, which makes molybdenum plates ideal for use in chemically aggressive environments such as chemical processing plants. o Thermal and Electrical Conductivity: Molybdenum has good thermal and electrical conductivity, making it an ideal material for specialized applications in electronics and electrical components, such as filaments, electrodes, and connectors. o Workability: Despite being a hard and brittle metal at room temperature, molybdenum can be processed into thin plates with precise dimensions and surface finishes, making it versatile for various applications. o Ductility at Elevated Temperatures: Molybdenum's ductility increases at higher temperatures, allowing it to be shaped and fabricated into complex parts for industrial use. Common Applications: o Aerospace and Aviation: Molybdenum plates are used in the production of heat shields, turbine blades, and components for jet engines due to their ability to withstand high temperatures and stress. o Chemical and Petrochemical Industries: Molybdenum plates are employed in the construction of reactors, furnace linings, and other equipment that needs to resist harsh chemical environments at high temperatures. o Electronics and Electrical Engineering: Molybdenum plates are used in applications like electrical contacts, semiconductors, and components for vacuum tubes and other high-performance electronic devices. o Metallurgical Industry: Molybdenum plates are often used in the manufacturing of steel alloys and other metals to enhance strength, durability, and resistance to high temperatures.

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Titanium Elliptical Dished Head

Product name:Titanium Elliptical Dished Head Standard: ASME VIII-I, DIN28013 Material: Titanium GR1, GR2 Size: Customized Titanium Hemispherical Dish Head Brand name LHTi Product name Titanium Hemispherical Dish Head Material Titanium & titanium alloy (Grade 1 Grade 2 Grade 7 Grade 12 etc.) Size DN - 100mm : 6000mm (customized size avaliable) Wall Thickness 3mm ~ 300mm (customized thickness available) Process Type Hot pressing, cold pressing, cold spinning Connection Type Butt-welded or threaded Edge Type Bevel, Plain or as required Process of depression Once the plate is cut into a circle (using a circular cutter, laser, plasma or other methods), the resulting plate is formed under the press and will be crowned with the plate by multiple impacts on the whole surface. In order to make different types and diameters of disc ends, a disc press must be equipped with a set of molds with different radii. The serving process is quite slow. Depending on the size and material of the plate, it usually takes several hours. This process can be automated by using a CNC manipulator. It is possible to find a press with CNC, which can handle more than 10 shafts and can run automatically for several hours. In addition to automation, another important factor in the disk making process is speed. The two speed press can greatly increase the output. The punch presses the workpiece continuously. This means that the structure of disc press is easily affected by material fatigue; Therefore, the life of the press designed to save cost may be very short, showing the first crack of the structure in a very short time. The press designed with HPT has better fatigue resistance. This design consists of four main parts: upper beam, lower beam and two columns. The two beams are connected with the column through the hydraulic preload pull rod. Compared with seam welding or bolts, these tie rods can better resist continuous stress, so as to provide more elasticity to the structure. Dished multi center end A special dished end is widely used in truck can body manufacturers: multi center dished end. These disc-shaped ends are usually made of aluminum or stainless steel and are usually made of thin plates up to 6 mm. This thickness allows the formation of multi center dished ends using a technique called hydroforming.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers robust SS 410 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, reheaters, and waste heat recovery systems. Manufactured from martensitic stainless steel grade SS 410, these shields provide excellent resistance to abrasion, scaling, and thermal fatigue, making them ideal for high-wear zones where mechanical durability is critical. The semi-cylindrical shield conforms to the outer arc of curved tubes, forming a physical barrier that prevents fly ash erosion, gas flow impingement, and high-temperature wear. Widely used in power plants and industrial steam systems, these shields ensure longer tube life and reduce unplanned maintenance. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made solutions tailored to plant specifications and coil geometries. SS 410 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for high-wear, moderately corrosive environments such as power boilers, WHRBs, HRSGs, and industrial heaters. Uses • Shielding 90-degree return bends in boilers and reheaters • Protecting U-bend tubes in WHRBs and flue gas systems • Guarding tube bends in waste heat sections of thermal processing units • Applied in environments where erosion from ash or particulate flow is prevalent Features • Excellent wear resistance – Ideal for abrasive service conditions • Thermal stability – Maintains strength and hardness at elevated temperatures • Mechanical durability – Withstands impact, vibration, and cyclic stresses • Accurate fit – Precision-shaped to match tube bend radius and diameter • Installation flexibility – Can be clamped, welded, or banded securely • Custom options – Available in various lengths, radii, and wall thicknesses Applications • Thermal power plants – Protects critical bend zones in high-ash areas • WHRBs and HRSGs – Used in exhaust recovery systems exposed to soot and gas flow • Petrochemical units – Applied in high-temperature reformers and heaters • Cement and process industries – Guards curved tube surfaces from scale and erosion Conclusion The SS 410 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is a durable and cost-effective solution for protecting curved boiler and heat exchanger tubes in abrasive and thermal environments. With superior wear resistance and reliable mechanical strength, it extends service life and enhances equipment performance. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-strength protective components used to shield boiler tubes, superheaters, and heat exchanger coils from ash impact, flue gas erosion, scaling, and corrosion. These shields are commonly used in thermal power plants, steam generating systems, and industrial boilers to protect tube surfaces and reduce wear in critical heat transfer zones. Their half-round profile is designed for easy installation and secure fitment over curved or straight tubes exposed to mechanical or thermal stress. SS 420 Half Round Tube Shield for LTSH Tube The SS 420 Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, which is known for its high hardness, good oxidation resistance, and moderate corrosion protection. This material provides excellent wear resistance in abrasive and dry flue gas environments. It is particularly suitable for Low Temperature Superheater (LTSH) applications, where tubes are exposed to fly ash erosion, gas turbulence, and mechanical abrasion at relatively lower temperatures. SS 420 is often used where durability and strength are more critical than corrosion resistance alone. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Tube Shields for LTSH applications, offering reliable protection where mechanical wear and gas erosion are of primary concern. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for dry ash, solid particulate flow, and mildly oxidizing environments in low-temperature superheater sections of boilers and industrial furnaces. Uses • Installed on LTSH tubes to protect from fly ash abrasion and soot erosion in power boilers • Shields return bends and tube banks in HRSGs and WHRBs exposed to turbulent flue gases • Used in biomass and coal-fired boilers to prevent mechanical wear and scaling on heat transfer tubes • Suitable for zones with high solid particle velocity and moderate corrosion risk • Effective in industrial and utility boilers that operate with abrasive fuels or in dry environments Features • High surface hardness – Excellent resistance to erosion, impact, and abrasion • Moderate oxidation resistance – Performs well in clean, oxidizing gas atmospheres • Precision fitment – Custom-shaped to match tube radius and curvature for secure shielding • Simple installation – Compatible with welding, clamping, or banding methods • Cost-efficient durability – Provides long service life in mechanical wear zones • Offered in varied lengths, thicknesses, and tube diameters based on application needs Applications • thermal power plants – Installed on LTSH tubes to minimize erosion and extend operational life • waste heat recovery units – Protects lower temperature coils from particulate-laden gas streams • coal-fired boilers – Shields convection sections exposed to ash and fly particles • steam generation systems – Guards heat transfer surfaces in dry, abrasive environments • biomass plants – Prevents wear from ash and unburned particulates in combustion zones Conclusion The SS 420 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers strong mechanical protection and erosion resistance for superheater and boiler tubes operating in low-temperature, abrasive environments. Designed for durability and precision fit, it enhances tube longevity and system performance in thermal applications where particulate damage is a concern. For product specifications, custom sizes, or technical assistance, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310 U Type Outer Half Round Tube Shield The SS 310 U Type Outer Half Round Tube Shield is made from high-temperature austenitic stainless steel, offering exceptional resistance to oxidation, scaling, and thermal fatigue. This outer U-type configuration is designed specifically to protect the outer curvature of U-bend tubes in extreme heat environments, such as boilers, superheaters, reformers, and heat exchangers. The high chromium and nickel content in SS 310 ensures superior performance under cyclic heating and in the presence of oxidizing and carburizing gases. • Outer U Type Half Round Tube Shield – Provides a protective barrier over the external arc of U-bend tubes, shielding against high-velocity flue gas erosion, slag accumulation, and elevated temperature exposure. Ladhani Metal Corporation supplies SS 310 U Type Outer Half Round Tube Shields engineered for high-performance applications in power, petrochemical, and thermal processing industries. Chemical Composition of SS 310 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and mildly carburizing environments such as thermal reactors, flue gas ducts, and furnace systems. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal and captive power plants • Shielding return bends in petrochemical and refinery furnaces exposed to flue gas erosion and thermal cycling • Outer arc protection in waste heat recovery boilers (WHRBs) and HRSGs subjected to slag buildup and gas turbulence • Used in heat exchanger tubes in high-temperature process gas heating systems and steam reformers • Suitable for chemical processing, metallurgical, and furnace industries requiring resistance to extreme heat and oxidation Features • Excellent high-temperature performance – Withstands continuous service in temperatures up to 1150°C with resistance to scaling and oxidation. • Superior oxidation and corrosion resistance – High chromium and nickel content ensures long-term protection in oxidizing and carburizing environments. • Outer bend protection – Specifically shaped for coverage of the most exposed outer arc of U-bend tubes in heat-affected zones. • Custom fit design – Fabricated to match precise tube diameters and bend radii for tight, stable installation without movement. • Easy installation – Quick and secure mounting with clamps, stainless steel banding, or tack welding, eliminating the need for system disassembly. • Long-lasting durability – Reduces erosion, scaling, and heat fatigue, increasing tube service life and reducing maintenance frequency. Applications • thermal power plants – Installed on outer arcs of U-bend tubes in superheaters to prevent oxidation, erosion, and thermal cracking in high-temperature zones. • petrochemical industries – Shields tubes in reformers, process heaters, and crackers exposed to carburizing gases and heat cycling. • waste heat recovery systems – Protects outer bend surfaces in WHRBs and HRSGs from scale buildup, flue gas impact, and slag abrasion. • chemical plants – Suitable for use in heat exchangers and high-temperature reactors handling acidic or oxidizing gas streams. • furnace and incinerator systems – Ideal for radiant tubes, burners, and heat exchanger bends in high-flame and high-velocity environments. Conclusion The SS 310 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for safeguarding U-bend tube sections in high-temperature and aggressive gas environments. With outstanding oxidation resistance, thermal durability, and structural stability, this shield is ideal for power generation, petrochemical, and industrial heating systems. Precision-engineered for a secure fit and ease of installation, it offers long-term performance and reliable protection under severe operating conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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