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Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

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Blind Flanges

When considering Duplex Stainless Steel for DIN 2527 Blind Flanges, the material offers unique advantages over traditional stainless steels, combining the benefits of both austenitic and ferritic microstructures. Duplex Stainless Steel typically contains a higher percentage of chromium, molybdenum, and nitrogen, which significantly enhances its properties, especially for highly demanding and corrosive environments. Material: Duplex Stainless Steel Superior Corrosion Resistance: Duplex stainless steels (e.g., 2205 or 2507) offer outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes them highly suitable for industries exposed to aggressive environments, such as offshore oil and gas, chemical processing, and marine industries. Strength: Duplex stainless steels have higher tensile strength than standard austenitic steels (such as 304 or 316), allowing the flange to perform under higher mechanical stress and pressure. The material is typically twice as strong as conventional 304 and 316 stainless steels. Temperature Resistance: Duplex materials offer good performance in high-temperature environments, although not as high as some alloys specifically designed for extreme heat (e.g., Inconel). They perform well in moderate to high-temperature applications. Resistance to Chloride Stress Corrosion Cracking (SCC): Duplex steels are particularly resistant to chloride-induced stress corrosion cracking, which is one of the key benefits in applications exposed to chloride-rich environments, such as seawater. Common types of duplex stainless steel blind flanges include: 1.4462 (F51): Standard duplex steel, offering good corrosion resistance and strength, used in chemical, oil & gas, and marine industries. 1.4410 (F53): Super duplex steel, with higher strength and better corrosion resistance, used in offshore and high-pressure applications. 1.4539 (Alloy 20): Highly resistant to acid and chloride environments, used in chemical processing and power generation. Design and Dimensions Shape: Blind flanges in DIN 2527, regardless of the material (Stainless Steel 316 or Duplex), are flat, round plates without a central hole, used to close off the ends of pipes or pressure vessels. Bolt Holes: Like other blind flanges, duplex flanges come with bolt holes for bolting the flange to a mating flanged component. The bolt holes' number and size depend on the flange's diameter and the pressure class. Thickness: The thickness varies according to the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed for higher-pressure applications to maintain a secure and tight seal. Pressure Rating: Duplex stainless steel blind flanges are often used in high-pressure environments due to their strength. The specific pressure ratings depend on the material grade (e.g., Duplex 2205, Super Duplex 2507), but they generally exhibit higher pressure resistance than austenitic stainless steels like 316. Types of Blind Flanges in DIN 2527 (Duplex) Raised Face (RF): A raised face provides a contact area for the gasket, enhancing the sealing performance when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, which is suitable for softer gaskets that offer a tight seal without excessive pressure. Ring Type Joint (RTJ): For high-pressure applications, Duplex stainless steel blind flanges can feature a groove for a metallic gasket. This design ensures a tight seal under extreme conditions, often used in offshore and chemical plant environments. Benefits of Duplex Stainless Steel Blind Flanges Cost-Efficiency: While Duplex steels can be more expensive than austenitic grades, they offer a better cost-to-performance ratio due to their enhanced durability and strength, leading to longer service life and reduced maintenance costs. Improved Mechanical Properties: Duplex steels' unique composition offers a blend of high tensile strength and excellent corrosion resistance, making them perfect for demanding environments where other materials might not perform as well.

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Blind Flanges

DIN 2527 is a German standard that defines the dimensions, design, and tolerances for flanges, including blind flanges. Blind flanges made of stainless steel 316 are commonly used in piping systems to seal the ends of pipes, providing a secure and reliable closure. Here's a detailed description of DIN 2527 Stainless Steel 316 Blind Flanges: Material: Stainless Steel 316: This is a higher grade of stainless steel compared to 304, offering superior corrosion resistance. Stainless steel 316 contains molybdenum, which enhances its resistance to corrosion, particularly against chlorides, making it ideal for environments with higher risks of corrosion, such as seawater, chemicals, and marine environments. Corrosion Resistance: Stainless steel 316 has excellent resistance to a wide range of chemicals and industrial environments. Temperature Resistance: It can withstand higher temperatures compared to 304 stainless steel, making it suitable for high-temperature applications. Strength: Stainless steel 316 has slightly higher tensile strength compared to 304, offering added durability and structural integrity. Design and Dimensions: Shape: Blind flanges are flat, round plates with no center hole, used to seal the end of a pipe or pressure vessel. Bolt Holes: These flanges have bolt holes to align with bolts for connecting to other flanged components. The number and size of bolt holes depend on the diameter of the flange and the pressure class. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure class (PN 6, PN 10, PN 16, PN 25, etc.). Thicker flanges can handle higher pressure ratings and provide a more secure seal. Pressure Rating: Similar to other flanges, the pressure rating for DIN 2527 blind flanges is important for determining the maximum pressure they can withstand without failure. Stainless steel 316 flanges can be designed to withstand high-pressure applications. Applications: Sealing: Blind flanges made of stainless steel 316 are used to seal the end of a pipeline or vessel to prevent fluid leakage, effectively creating a closed system. System Isolation: These flanges are used to isolate sections of a piping system for maintenance or modification, allowing for safe shutoff of pressure or fluid flow. High-Corrosion Environments: Due to the superior corrosion resistance of stainless steel 316, these blind flanges are used in industries where exposure to corrosive materials, saltwater, or harsh chemicals is a concern (e.g., chemical processing, marine, pharmaceutical, food processing). Types of Blind Flanges in DIN 2527: Raised Face (RF): The face of the flange is slightly raised to improve the sealing capability when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, often used with softer gaskets for a secure seal. Ring Type Joint (RTJ): For applications requiring high pressure, a ring-type joint may be used, which features a groove in the flange for a metallic gasket.

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industrial rings

Tungsten-Copper Industrial Ring is a high-performance component made from an alloy of tungsten (W) and copper (Cu), combining the exceptional properties of both metals. This industrial ring is specifically designed for applications requiring both high strength and excellent thermal and electrical conductivity. The unique characteristics of tungsten-copper alloys make these rings suitable for use in industries such as aerospace, electronics, manufacturing, and energy, where they can withstand extreme conditions. Properties: · Density: Tungsten-copper industrial rings are very dense, with a specific gravity ranging between 17 g/cm³ and 19 g/cm³. The high density of the tungsten gives the ring its strength and mass, making it suitable for applications where weight or stability is important. · Color and Appearance: Tungsten-copper industrial rings generally have a metallic gray or brownish appearance due to the tungsten content, and the copper gives the ring a slightly reddish hue, depending on the specific ratio of the metals. · Size and Shape: These rings are typically available in various diameters and thicknesses depending on the application. Custom dimensions and designs can be produced to meet specific performance or size requirements. The rings can be precisely machined or cast to the desired specifications. · Strength: Tungsten provides the ring with high tensile strength, making it resistant to wear, deformation, and mechanical stress. The copper content improves overall impact resistance, reducing the risk of cracking under extreme conditions. · Hardness: Tungsten has a high level of hardness, which allows the industrial ring to resist abrasions, indentations, and general wear. However, copper improves the machinability of the alloy, enabling more complex shapes and designs. Applications of Tungsten-Copper Industrial Ring: · Heat Shields: Due to their high thermal conductivity and strength, tungsten-copper industrial rings are used in aerospace applications like heat shields and rocket nozzles, which must withstand extreme temperatures during flight. · Counterweights: Tungsten's high density makes it ideal for use in counterweights for aerospace structures or systems where weight distribution is critical. · Electrical Contacts: Tungsten-copper industrial rings are used in high-voltage electrical contacts due to their electrical conductivity and ability to manage heat dissipation. They are found in commutators, switches, and connectors where both conductivity and wear resistance are essential. · Heat Sinks: The thermal conductivity of tungsten-copper alloys makes these rings ideal for heat dissipation in power electronics or LED lights, where managing heat is crucial for performance. · Welding Electrodes: Tungsten-copper industrial rings can also be used in welding electrodes, particularly for arc welding applications where the material must endure extreme temperatures and provide stable electrical conduction.

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Grade 12 Titanium Alloy Bar 30mm

Product Name: Grade 12 Titanium alloy Bar 30mm Standard: ASTM B348 Material: GR12 Shape: Round, Square, Flat, Hex Diameter: 6-350mm Length: Max 6000mm Surface: Bright Unit price:$21.5-$34.9/kg Product Description Product Grade 12 Titanium Alloy Bar 30mm Technique Rolled, Forged Grade GR12 titanium Russian Grade BT1-00,BT1-0,BT1-2 Standard ASTM B348, AMS 4928 Shape Round, Square, Flat, Hex Diameter 3-350mm Length up to 6000mm Surface Bright Product Certificate En10204/3.1 Company certificate ISO 9001:2015 gr12 titanium bar Other grade titanium bar: Gr1 titanium bar/rod Gr2 titanium bar/rod Gr3 titanium bar/rod Gr4 titanium bar/rod Gr5 titanium bar/rod Gr7 titanium bar/rod etc.

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Titanium Bars Grade 4

Product Name: Titanium bars grade 4 Standard: ASTM B348 Material: Grade 4 Unit Price: $15usd/kg- $45usd/kg Shape: Round Diameter: 6-350mm Length: Max 6000mm Surface: Bright Condition: Annealed Description Titanium bars grade 4 Material:titanium gr4 Standard:ASTM B348 Diameter:3mm 4mm 5mm 6mm 8mm 10mm 12mm ...36mm 38mm 40mm 42mm 45mm 50mm ...max 350mm Length:500mm 1000mm 1500mm 2000mm 2500mm 3000mm...max 6000mm Condition:Rolled, forged Surface:Bright Application:Chemical, industry ect. gr4 titanium bartitanium bar in stock

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Titanium Bar

Product name: Titanium bar ams 4928 Standard : AMS 4928 Size: Dia 5--200mm * Max L6000mm Applications :Aerospace etc. Supply status: Annealed Package: Carton or plywood case. Quality and Test : EN10204.3.1 certificate Surface:CNC machined polished Description AMS 4928 is the avaition standard titanium bar with material similar to GR5 (Ti6Al4V). This standard titanium rod is much highe quality requirements than ordinary industrial titanium rod. The maximum size can be 3000*6000mm. We can manufacture titanium bar by the standard strictly. In the same time,ensure good surface, meeting the standard of high quality aviation titanium plate, and meet the applications requirements of customers. Standard AMS 4928 Material GR5 (Ti6Al4V) Diameter 5--200mm Length Max L6000mm,as customers' requests MOQ 50KGS Stock We have more than 80 Ton normal size titanium and titanium alloy bar in stock Delivery time If goods in stock, 5-7 days, if need production, 15-20 days Raw material We make sure the raw material is high quality titanium sponge, We refuse to add any waste Certifictae supply the 3.1MTC and Third-party inspection(SGS,TUV,BV etc.)

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Titanium Tube Plate For Heat Exchanger

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tube Plate for Heat Exchanger Product Description Titanium tube sheet is a main part of heat exchanger. It is mainly used for supporting column tubes of chemical containers. Titanium tubesheet is widely used in high-end chemical equipment due to its excellent corrosion resistance. In addition to provide the titanium tubesheet which has not been machined, Baoji Lihua also produces the mechanically processed tubesheet according to customers' drawings. We use CNC drilling machine with a rocker drill to effectively ensure the position accuracy, aperture of tolerance and aperture finish, and greatly improve the quality of the tubesheet. Grade: GR1, GR2, GR5, GR7, GR12 etc. OD: 150-2500mm Thickness: 30-250mm Physical Properties

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Gr2 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr2 Titanium Tubesheet Product Description In the process of titanium tubesheet inspection, the main inspection indicators are hole position, hole diameter tolerance, hole finish, presence or absence of burrs, and groove position. For double tubesheets, more attention should be paid to the location of the holes during the inspection process, and the degree of coordination of the holes is very important. Usually, it can be guaranteed with a CNC drilling machine. Compared with thick plates, the verticality of holes above 300mm is very important. These large-diameter thick plates require more sophisticated tools and equipment.

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