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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 410 Half Round Tube Shields engineered to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where the steam is reheated after partial expansion in the high-pressure turbine to enhance efficiency and prevent condensation. Made from martensitic stainless steel grade SS 410, these shields provide excellent resistance to oxidation, scaling, and moderate corrosion at elevated temperatures, while also delivering high mechanical strength and wear resistance. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in high-velocity and ash-laden zones Ladhani Metal Corporation manufactures, supplies, and exports SS 410 Half Round Tube Shields in multiple sizes, thicknesses, and diameters to meet the needs of domestic and international industries. SS 410 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.50 – 13.50% • Iron (Fe): Balance Applications: Ideal for reheater sections in thermal power plants, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs), particularly in environments where oxidation, scaling, and abrasive wear are prevalent. Uses • Protects reheater tubes against erosion, scaling, and oxidation • Shields R/H tubes exposed to abrasive flue gas particles • Extends service life of steam system components under thermal stress • Applicable in utility boilers, HRSGs, WHRBs, and petrochemical steam units Features • Good oxidation and scaling resistance at high temperatures • Strong mechanical properties with excellent wear resistance • Cost-effective stainless steel option for boiler protection • Precision-engineered half round fit for reliable tube coverage Applications • Power generation boilers – Reliable protection for reheater tubes under high stress • Waste heat recovery systems – Defense against flue gas erosion and scaling • Industrial steam boilers – Consistent performance under thermal cycling • Petrochemical plants – Effective in reheater sections with moderate corrosive exposure Conclusion The SS 410 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides durable and cost-effective protection against erosion, scaling, and oxidation in high-temperature boiler environments. With excellent wear resistance and precision fit, these shields extend tube service life while reducing maintenance costs. Available in customized dimensions and export-ready specifications to meet global requirements. For technical assistance and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316 Half Round Straight Tube Shields to offer superior protection for straight tubes in boilers, heat exchangers, and steam systems. Fabricated using molybdenum-bearing austenitic stainless steel, SS 316 provides enhanced resistance to pitting, crevice corrosion, and elevated temperature scaling. These shields are ideal for use in aggressive chemical and marine environments, as well as in high-moisture flue gas areas of power and process boilers. SS 316 Half Round Straight Tube Shield The SS 316 Half Round Straight Tube Shield is designed to safeguard the surface of straight tube sections from erosive flue gas, thermal cycling, and chemical corrosion. Its excellent resistance to chloride-induced attack makes it suitable for areas with seawater exposure, acidic gases, or high humidity. These shields are widely installed in power plants, waste heat recovery units, and process steam equipment where corrosion control is critical to extending tube life and maintaining system efficiency. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316 Half Round Straight Tube Shields, delivering high-performance thermal protection solutions for demanding industrial applications. Material Grade SS 316 – Molybdenum-enhanced austenitic stainless steel with excellent corrosion resistance and thermal strength. Chemical Composition of SS 316 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Effective in corrosive and wet flue gas environments; ideal for marine boilers, chemical process systems, and flue gas zones with chloride presence. Uses • Protection of straight tubes in superheaters and economizers • Installed in chemical process heat exchangers for corrosion control • Used in marine boilers with exposure to salt-laden air • Applied in biomass and waste-to-energy boilers handling corrosive fuels • Shielding of tubes in fertilizer and paper plants with acidic exhaust gases Features • Excellent corrosion resistance – Especially in chloride, acidic, and marine environments • Good scaling resistance – Performs well under high-temperature oxidative conditions • Durable and reliable – Maintains integrity during prolonged exposure to heat and corrosive elements • Easy to install – Available with weld-on, clamp-on, or strapped fixing options • Available in custom dimensions – Designed to match tube size, shape, and installation parameters • Prolongs tube life – Reduces need for frequent replacement and minimizes unplanned shutdowns Applications • thermal power plants – Protects straight boiler tubes against high-temperature corrosion • marine and offshore systems – Withstands saline and humid atmospheres • waste heat recovery – Shields tubes in exhaust zones from ash and corrosive gases • petrochemical and fertilizer industries – Applied to extend the lifespan of steam and heat exchanger tubing • pulp and paper plants – Protects against acidic process byproducts in recovery boilers Conclusion The SS 316 Half Round Straight Tube Shield from Ladhani Metal Corporation is engineered to deliver long-lasting protection in corrosive, high-heat, and moisture-prone environments. Its molybdenum-rich composition provides exceptional defense against chloride corrosion and thermal degradation, making it an essential component for boiler tube maintenance and longevity. For custom sizes, detailed specifications, or bulk orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler tubes, superheaters, and heat exchangers operating under harsh thermal and corrosive conditions. Designed for installation over curved or straight tube sections, these shields help prevent erosion, slag accumulation, scaling, and high-temperature corrosion. Their half-round shape allows for quick and secure mounting, extending tube service life and minimizing unplanned maintenance in power plants, petrochemical facilities, and other high-temperature industrial systems. SS 316 U Type Inner Half Round Tube Shield The SS 316 U Type Inner Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316, offering enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The inner U-type configuration is specifically designed to cover the internal arc of U-bend tubes, where gas turbulence and heat concentration tend to cause localized wear and scaling. This makes it an ideal choice for systems operating in corrosive, chloride-rich, or marine environments. • Inner U Type Half Round Tube Shield – Protects the internal curvature of U-bend tubes from high-temperature scaling, erosion, and corrosion due to turbulent gas flow and thermal cycling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 316 U Type Inner Half Round Tube Shields, offering precision-fabricated shielding solutions tailored to the needs of critical high-performance industries. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, acidic gases, or steam, where advanced corrosion resistance and heat performance are required. Uses • Protection of inner arcs of U-bend tubes in superheaters and reheaters exposed to flue gas turbulence • Installed in return bends of heat exchangers, condensers, and WHRBs where inner surfaces face scaling and erosion • Ideal for curved tube sections in petrochemical reactors, steam reformers, and coastal or offshore installations • Applied in high-temperature systems exposed to chloride-laden or acidic process gases • Used in chemical and fertilizer plants where welded tube bends are prone to localized corrosion Features • Superior corrosion resistance – Molybdenum content enhances resistance to pitting, crevice corrosion, and aggressive chemicals • Inner arc coverage – Designed specifically for areas affected by turbulence and localized heat attack • Excellent high-temperature performance – Maintains mechanical strength and oxidation resistance up to 870°C • Custom fitment – Precisely fabricated to match tube diameter and bend radius for secure installation • Versatile mounting – Installed using clamps, bands, or tack welding, without needing system disassembly • Long-term reliability – Reduces tube degradation, downtime, and maintenance in harsh service conditions Applications • power generation – Used in U-bend tubes of superheaters and economizers in chloride-containing flue gas environments • petrochemical industry – Shields tube bends in reformers and exchangers exposed to acidic gases and steam • waste heat recovery – Protects inner arcs of tube coils in WHRBs and HRSGs from scaling and corrosion • chemical processing – Ideal for tube protection in corrosive media with high moisture and heat • marine and coastal systems – Provides corrosion defense in return bends of heat exchangers exposed to salt-laden air Conclusion The SS 316 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner curvature of U-bend tubes exposed to heat and corrosive environments. With its molybdenum-enhanced resistance and precision engineering, this shield is ideal for applications requiring superior durability, thermal stability, and corrosion protection. For custom dimensions, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components engineered to protect boiler, superheater, reheater, and heat exchanger tubes from high-temperature damage, erosion, slag buildup, and corrosion. These shields are commonly used in thermal power plants, petrochemical systems, waste heat recovery units, and high-temperature industrial processes where curved tube sections are frequently exposed to hot flue gases and particulate-laden flow. The half-round shape ensures quick installation and effective protection without dismantling the tube system. U Type Outer Half Round Tube Shield The U type outer half round tube shield is specifically designed to cover and protect the outer arc of U-bend tubes — the area most vulnerable to heat, gas erosion, flame impingement, and slag accumulation. These shields are manufactured in a wide variety of stainless steel and heat-resistant alloy grades to meet specific temperature, corrosion, and wear resistance requirements across various industries. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of U type outer half round tube shields in a full range of grades, offering precise fitment, durability, and reliable protection for curved tubes operating in extreme service environments. Available Grades • SS 304 – General-purpose stainless steel with good resistance to oxidation and moderate corrosion • SS 304L – Low-carbon version of SS 304 for better weldability and intergranular corrosion resistance • SS 316 – Molybdenum-enhanced alloy for superior resistance to chloride pitting and chemical corrosion • SS 316L – Low-carbon variant of SS 316 for enhanced corrosion resistance in welded conditions • SS 310 – High-temperature austenitic stainless steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 version suitable for thermal cycling and stress-resistance • SS 410 – Martensitic stainless steel with good mechanical strength and wear resistance • SS 420 – High-hardness martensitic steel for erosion-prone environments • SS 430 – Ferritic stainless steel suitable for mild oxidizing conditions and cost-effective applications • 1Cr13 – Martensitic stainless steel ideal for mechanical protection and moderate corrosion resistance • 1Cr18Ni9Ti – Titanium-stabilized alloy resistant to intergranular corrosion and heat stress • Cr23Ni13 – Austenitic heat-resistant alloy with excellent scaling and oxidation resistance • Cr25Ni20 – High-alloy grade for extreme heat and corrosive gas exposure • 1Cr25Ni20Si2 – Silicon-enhanced alloy for high-temperature stability and anti-scaling performance • 1Cr20Ni14Si2 – High-temperature grade with superior thermal fatigue and oxidation resistance Applications • Protection of U-bend outer arcs in superheaters and reheaters of thermal power plants • Shielding of curved tube sections in waste heat recovery boilers (WHRBs) and HRSGs • Flame-side defense for tube bends in petrochemical heaters, steam reformers, and exchangers • Slag and soot protection in return bends of industrial furnaces, incinerators, and kilns • Coverage for U-bend tubes in chemical and refinery plants exposed to acidic or oxidizing gases Features • Full outer arc coverage – Shields the most heat-exposed and erosion-prone section of U-bend tubes • Grade versatility – Available in multiple material options for specific temperature and corrosion demands • Excellent heat and oxidation resistance – Performance stability in conditions up to 1100°C+ depending on grade • Precision fitment – Custom-manufactured to match tube diameter, radius, and system design • Easy to install – Mountable via stainless steel bands, clamps, or tack welds without disassembly • Long-lasting durability – Reduces frequency of tube failure, improving system efficiency and safety Conclusion The U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is available in a complete range of stainless steel and heat-resistant alloy grades to suit any industrial application. These shields provide robust, reliable protection for the outer arc of U-bend tubes exposed to high temperatures, corrosive gases, and erosive flows. With grade-specific performance, precision fabrication, and simple installation, they are a proven solution for extending tube service life in critical systems. For technical support, customized dimensions, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-manufactured components designed to protect boiler and heat exchanger tubes from erosion, scaling, slag deposition, and high-temperature corrosion. These shields are essential for ensuring the longevity of tubes in power plants, petrochemical units, and high-heat industrial systems where tubes are subjected to direct flame, abrasive particles, and corrosive gases. Their half-round form enables easy and secure installation over curved or straight tube sections. Cr25Ni20 U Type Outer Half Round Tube Shield The Cr25Ni20 U Type Outer Half Round Tube Shield is fabricated from a high-alloy austenitic stainless steel containing approximately 25% chromium and 20% nickel. This alloy offers exceptional oxidation resistance, thermal stability, and resistance to carburization and sulfidation at elevated temperatures. The outer U-type shield is specifically designed to cover the external arc of U-bend tubes in superheaters, reheaters, and reformers, where they are exposed to intense heat and reactive flue gases. • Outer U Type Half Round Tube Shield – Provides robust coverage to the outer curvature of U-bend tubes, protecting against flame impingement, slag erosion, and high-temperature corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 U Type Outer Half Round Tube Shields, delivering high-performance tube protection for the most demanding thermal and chemical environments. Chemical Composition of Cr25Ni20 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for extreme heat environments and oxidizing atmospheres such as furnaces, boilers, and process heaters requiring excellent scale resistance and thermal strength. Uses • Outer arc shielding of U-bend tubes in superheaters and reheaters in high-temperature thermal power plants • Protection of external bends in petrochemical heat exchangers and reformers exposed to high-temperature process gases • Coverage for U-bend tubes in waste heat recovery boilers and HRSGs operating under oxidizing and carburizing gas flows • Applied in radiant coils and return bends in industrial furnaces and incinerators exposed to direct flame and slag • Suitable for chemical and gas processing applications where metal surfaces face extreme temperature and thermal fatigue Features • Exceptional high-temperature performance – Resists scaling, oxidation, and deformation at temperatures above 1100°C • Superior corrosion resistance – High chromium and nickel content provide defense against aggressive gas attacks • Targeted outer arc protection – Guards the most exposed section of U-bend tubes from slag, heat, and particulate damage • Precision engineered – Manufactured to custom tube diameter and radius for tight and vibration-free installation • Easy installation – Designed for quick mounting using clamps, tack welds, or stainless steel banding • Long-term durability – Reduces tube replacement frequency and enhances system efficiency in harsh operating conditions Applications • thermal and captive power plants – Installed on outer arcs of U-bend tubes in boilers, superheaters, and reheaters • petrochemical and refinery systems – Shields tubes in steam reformers and process heaters subjected to extreme temperatures • waste heat recovery boilers – Protects tube bends in HRSGs and WHRBs from scale, oxidation, and thermal fatigue • metallurgical and cement industries – Applied in radiant tubes and hot gas ducts exposed to slag, dust, and intense flame • high-temperature chemical plants – Used in reactors and cracking units where resistance to carburizing and oxidizing gases is essential Conclusion The Cr25Ni20 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance protective component for U-bend tubes exposed to severe thermal and chemical stresses. With outstanding heat resistance, oxidation protection, and structural integrity, it ensures long-term tube life and efficient performance in boilers, heat exchangers, and reformers across thermal, petrochemical, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Inconel Flange

DIN 2634 Inconel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are produced using premium Inconel alloys. Inconel is known for its exceptional resistance to oxidation, high-temperature strength, and ability to withstand corrosive and extreme environments, making these flanges suitable for the most demanding operational conditions. Their high performance and reliability make them ideal in environments where other materials may degrade or fail under stress. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Inconel flanges, recognized for advanced manufacturing expertise, precision machining, and commitment to international quality standards. Every flange undergoes rigorous inspection and testing to guarantee safety, longevity, and consistent performance under extreme operating environments. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for high-pressure systems that require superior corrosion resistance and mechanical strength. Flange Type: • Weld Neck Flanges Featuring a tapered neck for gradual stress transition, weld neck flanges are ideal for high-pressure and high-temperature systems, ensuring a strong and leak-resistant weld connection. • Flat Face (FF) Flanges Designed to be used with softer gasket materials or cast equipment, flat face flanges ensure even compression and secure sealing in moderate to high-pressure systems. Inconel Grades and Typical Composition: Inconel 600 (UNS N06600) – Nickel-Chromium Alloy • Nickel (Ni): 72.0 min • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Commonly used in heat exchangers, furnace components, and chemical processing equipment due to excellent resistance to high-temperature oxidation and corrosion. Inconel 625 (UNS N06625) – Nickel-Chromium-Molybdenum Alloy • Nickel (Ni): 58.0 min • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% • Iron (Fe): ≤ 5.0% Applications: Widely used in offshore and marine engineering, aerospace, chemical processing, and power generation due to excellent fatigue strength and resistance to chloride pitting and crevice corrosion. Inconel 718 (UNS N07718) – Nickel-Chromium Alloy with Niobium and Molybdenum • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.20 – 0.80% Applications: Preferred in aerospace, turbine engines, nuclear reactors, and cryogenic tanks due to its excellent creep resistance, high strength, and ability to retain properties across a wide temperature range from cryogenic to 700°C. Applications of DIN 2634 Inconel Flanges PN 25: • Offshore Oil and Gas Platforms Resistant to seawater, sour gas, and harsh chemicals, ensuring reliability in corrosive and high-pressure marine environments. • Chemical Processing and Heat Treatment Plants Offers resistance to aggressive acids, alkalis, and oxidizing agents, even at elevated temperatures. • Power Generation Facilities Used in turbine systems, heat recovery steam generators, and reactors due to its high-temperature strength and oxidation resistance. • Aerospace and Defense Components Performs reliably in aircraft and defense systems exposed to extreme pressure and temperature variations. • Waste Treatment and Pollution Control Ideal for systems handling incineration gases, flue gases, and chemical waste due to high corrosion resistance. Key Features: • Manufactured as per DIN 2634 standards for dimensional accuracy and pressure compliance • PN 25 pressure rating for robust and high-pressure service conditions • High resistance to heat, corrosion, and oxidation in challenging environments • Suitable for both high-temperature and cryogenic applications • Weld neck configuration offers optimal stress distribution and structural integrity • Available in Inconel 600, 625, and other grades upon request • Custom sizes, pressure ratings, and special surface finishes available Conclusion: DIN 2634 Inconel flanges PN 25 from Ladhani Metal Corporation are engineered to provide uncompromising performance in corrosive and high-temperature environments. With superior material properties and strict quality control, these Inconel flanges deliver long-term reliability for demanding industrial applications. Contact Ladhani Metal Corporation for detailed technical support, material selection guidance, or competitive pricing for your specific requirements.

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