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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler and heat exchanger tubes from erosion, scaling, and thermal fatigue. These shields are especially suited for systems where tubes are exposed to turbulent gas flow, particulate-laden environments, and fluctuating thermal cycles. The semi-cylindrical shape of the shield allows easy installation and reliable surface protection, extending the operational life of the tubes. 1Cr13 Half Round Tube Shield for LTSH Tube The 1Cr13 Half Round Tube Shield is fabricated from martensitic stainless steel containing approximately 13% chromium. Known for its good corrosion resistance, moderate heat resistance, and excellent wear strength, 1Cr13 is suitable for medium-temperature applications, especially in mildly corrosive or oxidizing environments. This makes it an ideal material for shielding LTSH (Low Temperature Superheater) tubes from flue gas erosion and ash abrasion. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr13 Half Round Tube Shields, delivering durable and cost-effective solutions for various thermal power and heat exchanger applications. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments, especially in boiler systems, where mechanical strength and oxidation resistance are required at elevated but controlled temperatures. Uses • Protection of LTSH tubes in thermal power plant boilers • Surface shielding in steam generators and utility boilers • Coverage of superheater coils in flue gas-exposed zones • Suitable for coal-fired and biomass-fired boiler applications • Used in refinery and petrochemical boilers with moderate gas exposure Features • Good corrosion and oxidation resistance – Provides reliable performance in mildly corrosive environments • Wear and erosion resistance – Withstands mechanical wear from ash and soot-laden gas streams • Precise custom fitting – Fabricated to match specific tube diameters and bend radii • Enhanced tube protection – Minimizes wear on LTSH tubes, increasing overall system lifespan • Easy installation – Supports clamp-on, weld-on, and banding installation options • Wide availability – Offered in various lengths, thicknesses, and profiles Applications • power generation – Used in LTSH zones to protect from flue gas erosion and slagging • WHRBs – Shields exposed surfaces of tube bends in waste heat recovery systems • chemical and fertilizer plants – Applied in steam systems requiring moderate temperature durability • cement industry – Suitable for boilers dealing with particulate exhaust gas environments • industrial utility boilers – Enhances tube life in fluctuating thermal load zones Conclusion The 1Cr13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable solution for protecting tube surfaces in moderately corrosive, abrasive, and thermally active environments. Its martensitic stainless composition and mechanical durability make it ideal for power plants and process boilers requiring extended service life with lower maintenance needs. For customized dimensions, technical support, or quotation, contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components designed to guard heat exchanger coils, boiler tubes, and superheater assemblies from erosion, high-temperature scaling, slag accumulation, and corrosion. These shields are vital in high-performance industrial systems, including power plants, refineries, and chemical process units. Their half-round shape allows easy installation on both straight and curved tubes, improving system longevity while minimizing downtime and maintenance frequency. 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield is manufactured using a high-temperature austenitic stainless steel alloy with enhanced chromium, nickel, and silicon content. This alloy delivers excellent oxidation resistance, thermal fatigue resistance, and structural stability at elevated temperatures. The inner U-type configuration is tailored to cover the inner arc of U-bend tubes, offering critical protection where high-velocity gas, turbulence, and slag deposits can rapidly wear or degrade tube surfaces. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from scaling, erosion, and heat-related damage in thermal systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Inner Half Round Tube Shields, delivering high-performance shielding solutions for demanding high-temperature environments. Chemical Composition of 1Cr20Ni14Si2 – High Chromium-Nickel-Silicon Heat-Resistant Alloy • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous high-temperature operations involving oxidizing or sulfur-containing gases. Well-suited for applications requiring excellent heat resistance and minimal thermal deformation. Uses • Shields inner arcs of U-bend tubes in boilers and superheaters operating at elevated temperatures • Installed in WHRBs and HRSGs to prevent scaling, slag, and erosion in internal tube bends • Used in curved coils in reformers and process heaters exposed to hot gas and thermal cycling • Protects tube bends in chemical reactors, incinerators, and industrial furnaces from oxidation and surface degradation • Effective in systems where stability at high temperatures and resistance to carburizing and sulfidizing environments are essential Features • Excellent high-temperature performance – Withstands long-term exposure to temperatures exceeding 1000°C • Inner arc coverage – Precisely shields erosion-prone internal tube bends in critical heat transfer zones • Superior oxidation and scaling resistance – Resists corrosion in aggressive combustion gas atmospheres • Custom-fit design – Fabricated according to specified tube radii and diameters for optimal coverage and secure fit • Quick and secure installation – Compatible with clamping, banding, or tack welding methods • Long operational life – Reduces the frequency of tube failures, improving reliability and plant efficiency Applications • power plants – Installed on U-bend tubes in superheaters and reheaters facing continuous high-temperature service • petrochemical plants – Protects inner arcs of tubes in reformers and gas processing heat exchangers • waste heat recovery – Shields return bends in WHRBs and HRSGs exposed to hot flue gas and slag • thermal processing – Applied in furnaces and incinerators where hot combustion gases affect internal tube surfaces • chemical industry – Guards against oxidizing and corrosive gas damage in curved tube sections of reactors Conclusion The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust and heat-resistant solution for protecting U-bend tubes in high-temperature and chemically aggressive conditions. Its high alloy composition, excellent thermal resistance, and customized fitment make it ideal for enhancing tube performance and reliability in critical thermal systems. For technical specifications, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses • Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers • Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence • Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact • Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress • Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features • High-temperature oxidation resistance – Performs in continuous service above 1000°C • Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area • Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts • Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage • Simple installation – Can be secured using clamping, banding, or welding without disrupting the system • Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications • thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits • petrochemical processing – Shields return bends in reformers and exchangers from hot process gases • waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection • chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat • furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchanger tubes, boiler coils, and superheater assemblies from erosion, scaling, and surface degradation in high-temperature and corrosive environments. These shields are used extensively in power plants, chemical processing units, and industrial heating systems. Their half-round construction enables fast and secure installation over both straight and curved tube surfaces, providing an effective barrier against damage from flue gas, slag, and particulate impact. SS 430 U Type Inner Half Round Tube Shield The SS 430 U Type Inner Half Round Tube Shield is manufactured from ferritic stainless steel grade 430, known for its good corrosion resistance, excellent thermal conductivity, and oxidation resistance. It performs reliably in moderate-temperature applications and provides dependable protection against scaling and surface deterioration. The inner U-type configuration is specifically engineered to cover the inside arc of U-bend tubes, which are particularly vulnerable to high-velocity gas flow and localized heat concentration. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes to guard against turbulence-driven erosion, slag buildup, and scaling in thermal systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 U Type Inner Half Round Tube Shields, offering reliable protection components for heat-exposed industrial systems. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and oxidizing environments where high thermal conductivity and scaling resistance are required, especially in non-welded systems. Uses • Installed on inner arc of U-bend tubes in boiler and superheater coils subject to flue gas turbulence • Protects return bends in WHRBs and HRSGs from surface degradation and slag impact • Used in heat exchangers and process heaters with moderate corrosion and temperature exposure • Applied in thermal processing plants, food-grade heating systems, and chemical units • Effective for curved coil protection in dryers, economizers, and incinerator heat recovery sections Features • Good corrosion and oxidation resistance – Performs well in moderately aggressive environments • Inner arc coverage – Specifically shields areas affected by heat, scale, and turbulent flow • Cost-effective – Offers a balance between performance and affordability for general-purpose applications • Thermal stability – Maintains structural integrity at service temperatures up to 815°C • Custom-fabricated – Tailored to match specific tube bend radius and outer diameter for secure fit • Easy installation – Compatible with clamp-on, banding, or weld-on mounting for fast and efficient assembly Applications • power generation – Used in superheater and economizer return bends to prevent scale and erosion • chemical and food industry – Applied in heat recovery systems requiring corrosion-resistant inner arc protection • waste heat recovery – Installed in WHRB and HRSG curved tubes to reduce slag and flue gas impact • dryers and kilns – Shields inner U-bend tubes in rotating or stationary heating equipment • process heating units – Provides mechanical and thermal protection for tubes exposed to oxidizing gas streams Conclusion The SS 430 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and economical solution for protecting the inner arcs of U-bend tubes in moderately corrosive and thermal environments. With its ferritic composition, good thermal performance, and ease of installation, it is ideal for general-purpose heat system applications. For technical assistance, customized dimensions, or quotations, please contact Ladhani Metal Corporation

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components engineered to protect boiler, superheater, reheater, and heat exchanger tubes from high-temperature damage, erosion, slag buildup, and corrosion. These shields are commonly used in thermal power plants, petrochemical systems, waste heat recovery units, and high-temperature industrial processes where curved tube sections are frequently exposed to hot flue gases and particulate-laden flow. The half-round shape ensures quick installation and effective protection without dismantling the tube system. U Type Outer Half Round Tube Shield The U type outer half round tube shield is specifically designed to cover and protect the outer arc of U-bend tubes — the area most vulnerable to heat, gas erosion, flame impingement, and slag accumulation. These shields are manufactured in a wide variety of stainless steel and heat-resistant alloy grades to meet specific temperature, corrosion, and wear resistance requirements across various industries. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of U type outer half round tube shields in a full range of grades, offering precise fitment, durability, and reliable protection for curved tubes operating in extreme service environments. Available Grades • SS 304 – General-purpose stainless steel with good resistance to oxidation and moderate corrosion • SS 304L – Low-carbon version of SS 304 for better weldability and intergranular corrosion resistance • SS 316 – Molybdenum-enhanced alloy for superior resistance to chloride pitting and chemical corrosion • SS 316L – Low-carbon variant of SS 316 for enhanced corrosion resistance in welded conditions • SS 310 – High-temperature austenitic stainless steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 version suitable for thermal cycling and stress-resistance • SS 410 – Martensitic stainless steel with good mechanical strength and wear resistance • SS 420 – High-hardness martensitic steel for erosion-prone environments • SS 430 – Ferritic stainless steel suitable for mild oxidizing conditions and cost-effective applications • 1Cr13 – Martensitic stainless steel ideal for mechanical protection and moderate corrosion resistance • 1Cr18Ni9Ti – Titanium-stabilized alloy resistant to intergranular corrosion and heat stress • Cr23Ni13 – Austenitic heat-resistant alloy with excellent scaling and oxidation resistance • Cr25Ni20 – High-alloy grade for extreme heat and corrosive gas exposure • 1Cr25Ni20Si2 – Silicon-enhanced alloy for high-temperature stability and anti-scaling performance • 1Cr20Ni14Si2 – High-temperature grade with superior thermal fatigue and oxidation resistance Applications • Protection of U-bend outer arcs in superheaters and reheaters of thermal power plants • Shielding of curved tube sections in waste heat recovery boilers (WHRBs) and HRSGs • Flame-side defense for tube bends in petrochemical heaters, steam reformers, and exchangers • Slag and soot protection in return bends of industrial furnaces, incinerators, and kilns • Coverage for U-bend tubes in chemical and refinery plants exposed to acidic or oxidizing gases Features • Full outer arc coverage – Shields the most heat-exposed and erosion-prone section of U-bend tubes • Grade versatility – Available in multiple material options for specific temperature and corrosion demands • Excellent heat and oxidation resistance – Performance stability in conditions up to 1100°C+ depending on grade • Precision fitment – Custom-manufactured to match tube diameter, radius, and system design • Easy to install – Mountable via stainless steel bands, clamps, or tack welds without disassembly • Long-lasting durability – Reduces frequency of tube failure, improving system efficiency and safety Conclusion The U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is available in a complete range of stainless steel and heat-resistant alloy grades to suit any industrial application. These shields provide robust, reliable protection for the outer arc of U-bend tubes exposed to high temperatures, corrosive gases, and erosive flows. With grade-specific performance, precision fabrication, and simple installation, they are a proven solution for extending tube service life in critical systems. For technical support, customized dimensions, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective sleeves designed to guard heat exchanger and boiler tubes from high-temperature corrosion, erosion, and mechanical wear. These shields are used extensively across thermal power, petrochemical, and process industries to improve tube longevity and reduce maintenance costs. Their half-round design allows easy installation without dismantling the tube system. SS 304L U Type Half Round Tube Shield The SS 304L U Type Half Round Tube Shield is designed to protect both straight and curved (U-bend) tube sections in heat exchangers, superheaters, and boilers. Made from low-carbon stainless steel 304L, this shield provides excellent corrosion resistance and is particularly suitable for applications where post-weld heat treatment is not feasible. Its U-shaped profile ensures secure coverage of return bends, which are often the most vulnerable to thermal stress and flue gas attack. This shield is available in both inner and outer configurations to ensure full tube coverage. This shield is available in two key configurations to provide complete protection around the bend radius: • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes exposed to radiant heat, slag, and gas flow. • Inner U Type Half Round Tube Shield – Protects the internal arc of bends from turbulence, scaling, and localized heat buildup. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 304L U Type Half Round Tube Shields, delivering durable and customized protection solutions for global industrial applications. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and corrosive environments where low carbon content is preferred to minimize carbide precipitation during welding. Uses • U-bend tube shielding in superheaters and heat exchangers • Return bend protection in boilers and WHRBs • Shielding of curved coils in steam reforming and process plants • Corrosion prevention in waste-to-energy and flue gas-exposed systems • Surface protection in ammonia plants, HRSGs, and incinerators Features • corrosion resistant – SS 304L offers excellent resistance to oxidation, scaling, and chemical attack in high-temperature environments • low carbon content – minimizes risk of carbide precipitation during welding, improving post-weld corrosion resistance • precise fit – custom-formed to match U-bend radius for secure installation and effective shielding • high durability – retains mechanical strength under thermal cycling and flue gas exposure • easy installation – designed for quick on-site mounting via clamping, welding, or banding • versatile finish – available in pickled, passivated, or bright annealed surface treatments • customizable – produced in various lengths, thicknesses, and diameters as per customer requirements Applications • Thermal power plants – Protects U-bend tubes in superheaters, reheaters, and economizers. Prevents oxidation, scaling, and thermal damage from flue gases. • Petrochemical refineries – Shields curved furnace and exchanger tubes. Resists heat, carburizing gases, and corrosive media. • Waste heat recovery systems (WHRBs) – Guards return bends from ash erosion and gas turbulence. Enhances tube life in incinerators, engines, and kilns. • Chemical and fertilizer plants – Used on U-bends in reactors and reformers. Prevents stress corrosion and thermal fatigue. • HRSGs and boilers – Installed on return coils exposed to high-temperature flue gases. Ensures reliable operation under cyclic heating conditions. Conclusion The SS 304L U Type Half Round Tube Shield by Ladhani Metal Corporation provides comprehensive and long-lasting protection for U-bend tube sections operating in aggressive thermal and corrosive environments. Manufactured with high-precision forming and superior materials, these shields offer reliable coverage, excellent weldability, and extended service life. As a leading manufacturer and exporter, Ladhani Metal Corporation offers customized shielding solutions that match your project’s specifications and environmental demands. For detailed specifications, technical support, or to request a quotation, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

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Super Duplex Flanges

DIN 2628 Super Duplex steel flanges PN 250 are high-performance weld neck flanges engineered to meet the stringent requirements of the DIN 2628 standard. Designed for use in high-pressure systems up to 250 bar (3625 psi), these flanges are manufactured from Super Duplex stainless steel—an advanced alloy known for its exceptional strength and superior resistance to aggressive corrosion, particularly in chloride-rich and marine environments. Super Duplex flanges combine high mechanical integrity with excellent resistance to pitting, crevice corrosion, and stress corrosion cracking, making them ideal for demanding and safety-critical applications. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of premium Super Duplex flanges. Our DIN 2628 PN 250 Super Duplex weld neck flanges are trusted by industries such as offshore oil and gas, desalination, chemical processing, and marine engineering for their unmatched durability and reliability. Each flange is precision-engineered to deliver optimal performance under extreme pressure, temperature, and corrosive conditions. Pressure Rating: • PN 250 (250 bar / 3625 psi): Suitable for high-pressure systems requiring maximum sealing integrity, superior strength, and corrosion resistance. Flange Type: • Weld Neck Flanges Feature a tapered hub that minimizes stress concentration at the weld point. Designed for high-load applications with frequent thermal cycling. • Flat Face (FF) Flanges Flat face design ensures uniform gasket compression and improved safety when mating with cast or brittle components. Super Duplex Steel Grade and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% Applications: Exceptional resistance to chloride-induced corrosion, pitting, and erosion. Extensively used in offshore platforms, subsea piping, desalination plants, and chemical process systems exposed to severe environments. Applications of DIN 2628 Super Duplex Flanges PN 250: • Offshore Oil and Gas Used in subsea equipment, manifolds, and risers where high mechanical strength and resistance to saltwater and sour gas are critical. • Desalination and Water Treatment Ideal for high-chloride environments such as reverse osmosis systems and thermal desalination plants. • Chemical and Petrochemical Processing Reliable in handling aggressive chemicals, acids, and alkalis in reactors, storage tanks, and high-pressure pipelines. • Marine Engineering Performs well in seawater-exposed structures, including ballast systems, hull penetrations, and fire water systems. • Pulp and Paper Industry Resistant to bleaching agents and corrosive media used in pulp processing and chemical recovery systems. Key Features: • Manufactured to DIN 2628 specifications • PN 250 pressure class suitable for critical pressure-retaining applications • Weld neck configuration provides high structural support and fatigue resistance • Flat face variant for secure sealing in flange assemblies involving cast components • Made from Super Duplex 2507 for exceptional corrosion resistance and strength • Excellent performance in chloride-rich, high-temperature, and high-pressure environments • High resistance to erosion, fatigue, and stress corrosion cracking • Available in customized dimensions, surface finishes, and pressure ratings Conclusion: DIN 2628 Super Duplex Steel Flanges PN 250 from Ladhani Metal Corporation are engineered for the most demanding industrial environments where high pressure, corrosive media, and structural reliability are paramount. Offering the superior properties of Super Duplex 2507, these flanges deliver consistent performance and long-term durability in offshore, chemical, and marine applications. Contact Ladhani Metal Corporation for comprehensive technical data, custom configurations, or a tailored quotation to meet your specific application requirements.

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