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Gr7 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr7 Titanium Tubesheet Product Description In the shell-and-tube heat exchanger, the heat exchange tube and the tubesheet are the only barrier between the tube side and the shell side of the heat exchanger. The connection structure and connection quality between the heat exchange tube and the tubesheet determine the quality of the heat exchanger Pros and cons and service life are a crucial link in the manufacturing process of heat exchangers. Most of the damage and failure of heat exchangers occur at the connection part between the heat exchange tube and the tubesheet. The quality of the connection joint also directly affects the safety and reliability of chemical equipment and equipment. Therefore, for the shell and tube heat exchanger, the connection process between the heat pipe and the tubesheet has become the most critical control link in the heat exchanger manufacturing quality assurance system. At present, in the heat exchanger manufacturing process, the connection between the heat exchange tube and the tubesheet mainly includes welding, expansion, expansion and welding, and gluing and expansion.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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COLD ROLLED SHEET

Quality Standard Material No. Old designation DC01 DIN EN 10130 1.0330 ST 12-03 Cold-rolled flat steel DC01, according to the standards DIN EN 10130 and DIN EN 10152 Cold-rolled flat steel DC01 is a widely used material in the industrial sector, which is used for various applications in the cold forming process due to its excellent properties. The standards DIN EN 10130 and DIN EN 10152 are decisive for ensuring the quality and requirements of this material. DC01 according to the DIN EN 10130 standard The DIN EN 10130 standard defines the requirements for cold-rolled flat products made of unalloyed quality steels that are used in the cold forming process. Technical delivery conditions DIN EN 10130 specifies the technical delivery conditions for cold-rolled flat steel. These include the chemical composition, mechanical properties and surface quality. The standard ensures that the products supplied meet the required standards in order to guarantee workability and final quality. Chemical composition The chemical composition of the steel is decisive for its properties and is described in detail in DIN EN 10130. For DC01, the maximum carbon content is 0.12%, while the manganese and phosphorus content is also subject to specific limits. This composition ensures good cold formability and a high surface quality. Mechanical properties DC01 in accordance with DIN EN 10130 has specific mechanical properties that make it ideal for cold forming. These include a minimum tensile strength of 270-410 MPa and a minimum elongation of 28%. These properties allow the steel to be processed into complex shapes without cracking or breaking. Surface quality The surface quality is another aspect of DIN EN 10130. DC01 can be supplied in different surface finishes, such as smooth or matt. These variations allow adaptation to specific requirements of the end application, be it for decorative purposes or further coating processes. DC01+ZE according to the DIN EN 10152 standard The DIN EN 10152 standard extends the requirements of DIN EN 10130 to include specific conditions for electrolytically galvanized products. This standard is crucial for applications in which corrosion protection plays an important role. Technical delivery conditions DIN EN 10152 specifies the technical delivery conditions for electrolytically galvanized, cold-rolled flat products. In addition to the chemical composition and mechanical properties, these conditions also include the specific requirements for the zinc coating. Chemical composition and zinc coating The chemical composition of the base material DC01 generally remains unchanged, but an additional electrolytic zinc coating is applied. This coating is used for corrosion protection and varies in thickness depending on the specific requirements of the application. The standard provides detailed specifications for the thickness and uniformity of the zinc coating to ensure optimum protection. Mechanical properties Even with galvanized products, the mechanical properties of the base material are largely retained. The standard ensures that the cold formability and strength of the steel are not impaired despite the additional coating. Corrosion resistance and surface quality One of the main advantages of products manufactured in accordance with DIN EN 10152 is their improved corrosion resistance. Electrolytic galvanizing protects the steel from rust and thus increases the service life of the end product. The surface quality also plays a decisive role here and can be supplied in various finishes, such as smooth or textured. Conclusion Cold-rolled flat steel DC01, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC01 is a versatile material with high quality and durability. FOR EN 10130 DC01 CHEMICAL , MECHANICAL DATA SHEET KINDLY VISIT https://www.ladhanimetal.in/page/en-10130-2006-chemical-and-mechanical-composition/689c322d2e585e299cb43798 https://www.ladhanimetal.in/page/en-10130-cold-rolled-flat-sheet-plate-coil-data-sheet-equivalent-grade-and-chemical-and-mechanical-properties/68a45503fc14472bb274df32

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Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed to protect boiler, superheater, and heat exchanger tubes from erosion, scaling, and thermal damage in high-temperature environments. These shields are essential in applications where tube surfaces are exposed to abrasive flue gases, slag buildup, and turbulent flow conditions. Their half-round design allows secure placement over straight or curved tube sections, offering durable protection and prolonging service life without requiring major system modifications. SS 420 U Type Inner Half Round Tube Shield The SS 420 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, known for its high surface hardness, excellent wear resistance, and fair corrosion resistance. This grade is ideal for applications where mechanical erosion is a concern. The inner U-type configuration is engineered to protect the internal curvature of U-bend tubes, which are commonly affected by localized turbulence, scale accumulation, and repeated thermal cycling. • Inner U Type Half Round Tube Shield – Specifically designed to guard the internal arc of U-bend tubes from erosion, slag impact, and high-temperature scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 420 U Type Inner Half Round Tube Shields, offering durable and cost-effective protective components for demanding industrial environments. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for systems where tubes are exposed to abrasive gases, slag, and scaling, especially where high surface hardness and moderate corrosion resistance are required. Uses • Installed on the inner arc of U-bend tubes in high-temperature boiler and superheater sections • Shields return bends in WHRBs, HRSGs, and industrial furnace coils exposed to abrasive or turbulent flow • Applied in curved tube sections of heat exchangers and reformers subject to slag and scale deposits • Used in chemical and petrochemical units handling combustion gases and steam • Effective in power and process plants where mechanical wear and erosion resistance are crucial Features • High wear resistance – Excellent surface hardness provides long-lasting protection in abrasive environments • Inner arc coverage – Shields areas prone to turbulence, scale buildup, and gas erosion • Thermal durability – Performs reliably in elevated temperature service conditions up to 650°C • Custom design – Tailored to match the exact tube bend radius and diameter for optimal protection • Simple installation – Compatible with clamp-on, weld-on, or banding methods for secure fitment • Economical solution – Combines durability and affordability for routine and critical tube protection needs Applications • thermal power plants – Protects inner surfaces of U-bends in superheaters and economizers from erosion • petrochemical processing – Shields tube bends exposed to acidic and particulate-laden gases • waste heat recovery units – Guards against scale and slag accumulation in WHRB and HRSG return bends • chemical industries – Provides erosion resistance in heat exchanger bends carrying corrosive vapors • furnaces and process heaters – Used on return coil sections exposed to direct flame or hot gases Conclusion The SS 420 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers robust inner arc protection for U-bend tubes in high-wear and high-temperature applications. Its excellent hardness and mechanical resilience make it well-suited for thermal systems facing abrasive and corrosive environments. For technical assistance, customization, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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Duplex Flanges

DIN 2627 Duplex Steel flanges PN 400 are high-integrity blind flanges engineered for ultra-high-pressure systems where enhanced corrosion resistance, mechanical strength, and stress corrosion cracking resistance are crucial. These flanges are manufactured in compliance with the DIN 2627 standard and are used to seal the ends of piping systems operating under extreme conditions involving high pressure, temperature fluctuations, and aggressive media such as chlorides or acidic compounds. The PN 400 rating (400 bar / 5800 psi) ensures these flanges are suitable for the most demanding environments. Made from Duplex and Super Duplex stainless steels—such as Duplex 2205 (UNS S31803/S32205) and Super Duplex 2507 (UNS S32750)—they offer a unique combination of austenitic and ferritic microstructures, providing exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for use in high-pressure systems where superior strength and corrosion resistance are required. Flange Type: • Blind Flanges Flat, solid flanges without a bore, used to seal off pipeline ends or nozzles for isolation, pressure testing, or future expansion. • Flat Face (FF) Flanges Feature a flat sealing surface suitable for use with full-face gaskets and flat-faced mating components to ensure uniform sealing under high-pressure conditions. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.2% • Iron (Fe): Balance Applications: High strength and excellent resistance to chloride-induced stress corrosion and pitting. Commonly used in chemical tanks, pipelines, and pressure vessels. Applications of DIN 2627 Duplex Steel Flanges PN 400: • Offshore and Subsea Oil & Gas Installations Withstand high pressure, chloride-rich environments, and dynamic loading in risers, manifolds, and subsea pipelines. • Desalination Plants and Seawater Systems Exceptional resistance to chloride-induced corrosion makes them ideal for seawater intake and brine discharge lines. • Chemical and Petrochemical Plants Used in corrosive process lines involving acids, solvents, and high-temperature hydrocarbons. • Pulp and Paper Industry Ideal for chemical recovery systems and chlorine dioxide bleaching where both corrosion and strength are essential. • Heat Exchangers and Pressure Vessels High strength and thermal fatigue resistance under cyclic temperature and pressure changes. • Power Generation and Nuclear Systems Effective in high-pressure steam and cooling systems where corrosion resistance and mechanical integrity are mandatory. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure applications • Blind flange configuration ensures secure system isolation • Flat face design supports full-face gasket usage for optimal sealing • Available in Duplex 2205 and Super Duplex 2507 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength with good weldability and fatigue resistance • Used across offshore, petrochemical, desalination, and energy sectors • Custom dimensions, materials, and finishes available upon request Conclusion: DIN 2627 Duplex Steel Flanges PN 400 from Ladhani Metal Corporation deliver unmatched reliability and performance in the harshest operating conditions. Whether used in high-pressure offshore pipelines or corrosive chemical systems, these flanges offer long-term sealing, structural integrity, and corrosion resistance. Reach out to Ladhani Metal Corporation for technical assistance, material selection, or customized Duplex flange solutions tailored to your operational demands.

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Monel Flanges

DIN 2569 Monel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-grade Monel alloys, specifically designed for high-pressure and highly corrosive environments. Built to DIN 2569 standards, these flanges offer excellent resistance to seawater, acids, and alkalis, along with superior mechanical strength and durability. Their robust performance makes them ideal for critical applications in marine engineering, chemical processing, oil and gas, and offshore industries. Ladhani Metal Corporation is a leading manufacturer and exporter of Monel flanges, offering reliable and high-quality products that meet stringent international standards. The welding neck configuration ensures permanent, high-strength connections suitable for continuous operation under high pressure and temperature conditions. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring outstanding corrosion resistance, sealing integrity, and mechanical performance in aggressive and demanding environments. Flange Types: • Welding Neck Flanges Provide high-strength welded connections for pressurized piping systems exposed to thermal expansion and vibration. • Raised Face (RF) Flanges Enhance gasket compression and sealing performance in high-pressure and temperature applications. • Flat Face (FF) Flanges Used in applications with flat mating surfaces, particularly when connecting to brittle or non-metallic materials. • Forged Welding Neck Flanges Offer high mechanical strength, dimensional accuracy, and durability. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer requirements. Monel Grades and Composition: 1. Monel 400 (Nickel-Copper Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, and fuel or freshwater tanks due to its excellent resistance to seawater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (Precipitation-Hardened Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for applications requiring high strength and corrosion resistance, such as pump shafts, oil well tools, and marine components. K500 offers greater mechanical strength and hardness compared to Monel 400. Applications of DIN 2569 Monel Flanges: • Marine and Offshore Engineering: Perfect for underwater, saltwater, and coastal applications due to excellent seawater and corrosion resistance. • Chemical and Petrochemical Industries: Used in acid and alkali handling systems, heat exchangers, and reactors where corrosion resistance is crucial. • Oil and Gas Sector: Employed in valves, pipes, and flanges exposed to sour gas and offshore drilling conditions. • Power Generation: Suitable for condenser tubing and heat exchangers in environments where both corrosion and high temperature are factors. • Aerospace and Defense: Used in high-performance components requiring durability, resistance to aggressive chemicals, and thermal stability. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance in acidic and marine environments • High mechanical strength and thermal stability • Permanent welded neck design for secure pipe integration • Supplied with test certifications and complete traceability • Custom machining and finishing available including pickling and passivation Conclusion: DIN 2569 Monel Flanges PN 100 from Ladhani Metal Corporation are engineered for critical operations that demand corrosion resistance, strength, and durability under pressure. These flanges are trusted in marine, chemical, and energy sectors, delivering dependable service in the most challenging environments. For tailored specifications, material consultations, or bulk orders, reach out to Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2568 Inconel Flanges PN 64 are precision-engineered threaded flanges made from high-strength Inconel alloys, designed for reliable operation in high-pressure, high-temperature, and corrosive environments. Manufactured in accordance with DIN 2568 standards, these flanges are ideal for use in critical industries such as aerospace, chemical processing, marine, nuclear, and high-temperature power generation, where resistance to oxidation, corrosion, and thermal fatigue is essential. Ladhani Metal Corporation is a trusted manufacturer and exporter of Inconel flanges, offering components that adhere to the highest international quality and dimensional standards. The threaded design allows for quick, weld-free installation and removal, making these flanges highly suitable for systems requiring regular maintenance or disassembly. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered for high-pressure applications where material performance under extreme conditions is crucial. Flange Types: • Threaded (Screwed) Flanges Provide efficient, weld-free assembly, ideal for pressure systems requiring ease of maintenance. • Raised Face (RF) Flanges Enhance sealing under high pressure and temperature using focused gasket compression. • Flat Face (FF) Flanges Used for even surface contact with flat-faced components, particularly when working with brittle or non-metallic materials. • Forged Threaded Flanges Offer improved mechanical strength, resistance to thermal fatigue, and precise dimensional control. • Custom-Machined Flanges Available in various Inconel grades, dimensions, and configurations as per project requirements. Available Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72.0% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% Applications: Used in chemical processing, heat-treating equipment, and nuclear reactors due to its excellent resistance to oxidation and carburization at elevated temperatures. 2. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% Applications: Suitable for marine, aerospace, and chemical environments where superior strength, fatigue resistance, and protection from pitting and chloride-induced corrosion are required. 3. Inconel 718 (UNS N07718) • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium (Nb) + Tantalum (Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% Applications: Preferred for aerospace, high-speed turbines, and cryogenic systems due to its high tensile strength, creep resistance, and performance across a wide temperature range from cryogenic to over 700°C. Applications of DIN 2568 Inconel Flanges: • Aerospace and Jet Engine Components Used in high-temperature exhaust, combustion, and structural parts. • Chemical and Petrochemical Processing Ideal for vessels, piping, and heat exchangers handling aggressive acids and solvents. • Marine and Offshore Environments Resistant to seawater corrosion and mechanical wear in subsea and shipboard systems. • Nuclear and Power Generation Suitable for steam generators, fuel handling systems, and reactor components. • High-Temperature Industrial Systems Used in furnace systems, heat-treatment fixtures, and thermal reactors. Key Features: • Conforms to DIN 2568 standard • Rated for PN 64 high-pressure service • Excellent resistance to corrosion, oxidation, and thermal fatigue • High mechanical strength and performance across wide temperature ranges • Threaded design enables non-welded, fast installation and disassembly • Available with test certificates, MTCs, and full traceability • Custom machining, surface treatment, and heat-resistance options available Conclusion: DIN 2568 Inconel Flanges PN 64 from Ladhani Metal Corporation are engineered for durability and precision in high-stress, high-temperature, and corrosive environments. Available in Inconel 600, 625, and 718, these flanges provide industry-leading strength, corrosion resistance, and reliability for the most critical applications. For tailored specifications, technical support, or consultation, contact Ladhani Metal Corporation today.

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