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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures Cr25Ni20 Half Round Straight Tube Shields for use in high-temperature industrial environments where resistance to oxidation, carburization, and thermal fatigue is critical. Cr25Ni20 is a heat-resistant alloy with a high chromium (25%) and nickel (20%) content, offering excellent stability under prolonged exposure to high heat and corrosive flue gases. This alloy is widely used in boilers, reformers, waste heat recovery systems, and thermal process units. Cr25Ni20 Half Round Straight Tube Shield The Cr25Ni20 Half Round Straight Tube Shield is precisely shaped to fit the outer surface of straight heat exchanger or boiler tubes. It forms a durable, semi-cylindrical layer of protection against high-temperature scaling, tube thinning, and erosion caused by particulate-laden flue gas. The shield enhances tube longevity in radiation zones and areas prone to direct flame or high-velocity gas flow. Its excellent thermal shock resistance also makes it suitable for cyclic heating and cooling conditions. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 Half Round Straight Tube Shields, delivering robust thermal shielding solutions for critical tube protection. Material Grade Cr25Ni20 – High chromium-nickel heat-resistant alloy Chemical Composition of Cr25Ni20 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Protection of boiler tubes in radiant and convection zones • Straight tube shielding in reformers and furnace outlets • High-temperature air and gas heater shielding • Application in coal gasification and petrochemical furnaces • Tube erosion prevention in thermal incineration units Features • Excellent high-temperature performance – Operates reliably above 1000°C • Resistant to oxidation and scale – Maintains surface integrity in oxidizing environments • Superior creep strength – Suitable for long-term service under thermal stress • Effective in carburizing atmospheres – Ideal for furnaces and gas reactors • Thermal fatigue resistance – Withstands repeated heating and cooling cycles • Custom fabrication – Available in multiple lengths, thicknesses, and diameters Applications • power generation boilers – Radiant zone tube protection • thermal cracking units – Resistant to flame impingement and high gas velocity • waste heat recovery boilers – Prolongs tube life in high-ash flue gas areas • fertilizer plants – Used in ammonia reformer tube protection • metallurgical furnaces – Shields exposed tubes in extreme temperature cycles Conclusion Cr25Ni20 Half Round Straight Tube Shields from Ladhani Metal Corporation offer outstanding durability and heat resistance, making them ideal for straight tubes operating in the most demanding high-temperature applications. Their high chromium and nickel content ensures reliable service where oxidation, erosion, and thermal cycling are a concern. For custom sizes, specifications, or technical consultations, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses • Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers • Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence • Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact • Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress • Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features • High-temperature oxidation resistance – Performs in continuous service above 1000°C • Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area • Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts • Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage • Simple installation – Can be secured using clamping, banding, or welding without disrupting the system • Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications • thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits • petrochemical processing – Shields return bends in reformers and exchangers from hot process gases • waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection • chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat • furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered to protect boiler, superheater, and heat exchanger tubes from surface wear, high-temperature scaling, flue gas erosion, and slag buildup. These shields are widely used in thermal power plants, waste heat recovery systems, and high-temperature industrial processes. Designed in a half-round profile, they ensure secure and easy installation over curved or straight tubes, extending tube service life and reducing maintenance interruptions. Cr23Ni13 U Type Outer Half Round Tube Shield The Cr23Ni13 U Type Outer Half Round Tube Shield is manufactured from a high-alloy austenitic stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides superior resistance to oxidation, high-temperature corrosion, and thermal fatigue. The outer U-type shield is designed to protect the external curvature of U-bend tubes, which are often exposed to the harshest operating conditions—such as direct flame impingement, slag attack, and aggressive flue gas streams. • Outer U Type Half Round Tube Shield – Offers targeted protection for the outer arc of U-bend tubes, shielding against intense heat, slag erosion, and high-velocity gas flow. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr23Ni13 U Type Outer Half Round Tube Shields, offering durable, high-performance solutions for critical thermal and chemical environments. Chemical Composition of Cr23Ni13 – High-Alloy Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature, oxidizing, and corrosive environments requiring strong thermal stability, scale resistance, and long-term tube protection. Uses • Shielding U-bend outer arcs in superheaters and reheaters exposed to direct flame and thermal cycling • Protection of return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Coverage for high-temperature bends in petrochemical process heaters and cracking units • Applied in radiant coils and furnace tubes operating under oxidizing and high-velocity gas environments • Suitable for metallurgical, cement, and gas processing industries with extreme thermal conditions Features • Excellent oxidation and corrosion resistance – High chromium and nickel content ensures scale resistance in aggressive atmospheres • High thermal stability – Performs reliably at temperatures exceeding 1100°C, with resistance to thermal fatigue and distortion • Outer bend protection – Specifically guards the most vulnerable surface of the U-bend against slag and flame exposure • Custom fitment – Manufactured to match precise tube diameters and bend radii for tight, stable installation • Easy to install – Mountable with clamps, tack welds, or stainless bands without system disassembly • Long service life – Reduces frequency of tube replacement, enhancing system reliability and uptime Applications • thermal power plants – Used on outer arcs of U-bend tubes in boilers and superheaters to protect against slag and oxidation • petrochemical plants – Shields return bends in high-temperature heaters exposed to process gas erosion and carburization • waste heat recovery – Protects bends in WHRBs and HRSGs subjected to hot gas streams and temperature fluctuations • industrial furnaces – Installed in radiant sections and high-temperature piping in incinerators and process furnaces • cement and metallurgy industries – Applied to bends exposed to flame, dust, and thermal cycling under extreme heat Conclusion The Cr23Ni13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust, heat-resistant solution for protecting the outer curvature of U-bend tubes in aggressive thermal environments. With high oxidation resistance, thermal stability, and long-term structural durability, this shield is ideal for demanding applications in power, chemical, and industrial sectors where performance and reliability are critical. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-manufactured components designed to protect boiler and heat exchanger tubes from erosion, scaling, slag deposition, and high-temperature corrosion. These shields are essential for ensuring the longevity of tubes in power plants, petrochemical units, and high-heat industrial systems where tubes are subjected to direct flame, abrasive particles, and corrosive gases. Their half-round form enables easy and secure installation over curved or straight tube sections. Cr25Ni20 U Type Outer Half Round Tube Shield The Cr25Ni20 U Type Outer Half Round Tube Shield is fabricated from a high-alloy austenitic stainless steel containing approximately 25% chromium and 20% nickel. This alloy offers exceptional oxidation resistance, thermal stability, and resistance to carburization and sulfidation at elevated temperatures. The outer U-type shield is specifically designed to cover the external arc of U-bend tubes in superheaters, reheaters, and reformers, where they are exposed to intense heat and reactive flue gases. • Outer U Type Half Round Tube Shield – Provides robust coverage to the outer curvature of U-bend tubes, protecting against flame impingement, slag erosion, and high-temperature corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 U Type Outer Half Round Tube Shields, delivering high-performance tube protection for the most demanding thermal and chemical environments. Chemical Composition of Cr25Ni20 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for extreme heat environments and oxidizing atmospheres such as furnaces, boilers, and process heaters requiring excellent scale resistance and thermal strength. Uses • Outer arc shielding of U-bend tubes in superheaters and reheaters in high-temperature thermal power plants • Protection of external bends in petrochemical heat exchangers and reformers exposed to high-temperature process gases • Coverage for U-bend tubes in waste heat recovery boilers and HRSGs operating under oxidizing and carburizing gas flows • Applied in radiant coils and return bends in industrial furnaces and incinerators exposed to direct flame and slag • Suitable for chemical and gas processing applications where metal surfaces face extreme temperature and thermal fatigue Features • Exceptional high-temperature performance – Resists scaling, oxidation, and deformation at temperatures above 1100°C • Superior corrosion resistance – High chromium and nickel content provide defense against aggressive gas attacks • Targeted outer arc protection – Guards the most exposed section of U-bend tubes from slag, heat, and particulate damage • Precision engineered – Manufactured to custom tube diameter and radius for tight and vibration-free installation • Easy installation – Designed for quick mounting using clamps, tack welds, or stainless steel banding • Long-term durability – Reduces tube replacement frequency and enhances system efficiency in harsh operating conditions Applications • thermal and captive power plants – Installed on outer arcs of U-bend tubes in boilers, superheaters, and reheaters • petrochemical and refinery systems – Shields tubes in steam reformers and process heaters subjected to extreme temperatures • waste heat recovery boilers – Protects tube bends in HRSGs and WHRBs from scale, oxidation, and thermal fatigue • metallurgical and cement industries – Applied in radiant tubes and hot gas ducts exposed to slag, dust, and intense flame • high-temperature chemical plants – Used in reactors and cracking units where resistance to carburizing and oxidizing gases is essential Conclusion The Cr25Ni20 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance protective component for U-bend tubes exposed to severe thermal and chemical stresses. With outstanding heat resistance, oxidation protection, and structural integrity, it ensures long-term tube life and efficient performance in boilers, heat exchangers, and reformers across thermal, petrochemical, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. • Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses • Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants • Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers • Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure • Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures • Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features • Outstanding high-temperature strength – Performs effectively up to 1150°C with excellent resistance to scaling and oxidation • Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding • Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe • Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation • Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly • Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications • thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection • petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments • waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling • chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media • furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310 U Type Outer Half Round Tube Shield The SS 310 U Type Outer Half Round Tube Shield is made from high-temperature austenitic stainless steel, offering exceptional resistance to oxidation, scaling, and thermal fatigue. This outer U-type configuration is designed specifically to protect the outer curvature of U-bend tubes in extreme heat environments, such as boilers, superheaters, reformers, and heat exchangers. The high chromium and nickel content in SS 310 ensures superior performance under cyclic heating and in the presence of oxidizing and carburizing gases. • Outer U Type Half Round Tube Shield – Provides a protective barrier over the external arc of U-bend tubes, shielding against high-velocity flue gas erosion, slag accumulation, and elevated temperature exposure. Ladhani Metal Corporation supplies SS 310 U Type Outer Half Round Tube Shields engineered for high-performance applications in power, petrochemical, and thermal processing industries. Chemical Composition of SS 310 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and mildly carburizing environments such as thermal reactors, flue gas ducts, and furnace systems. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal and captive power plants • Shielding return bends in petrochemical and refinery furnaces exposed to flue gas erosion and thermal cycling • Outer arc protection in waste heat recovery boilers (WHRBs) and HRSGs subjected to slag buildup and gas turbulence • Used in heat exchanger tubes in high-temperature process gas heating systems and steam reformers • Suitable for chemical processing, metallurgical, and furnace industries requiring resistance to extreme heat and oxidation Features • Excellent high-temperature performance – Withstands continuous service in temperatures up to 1150°C with resistance to scaling and oxidation. • Superior oxidation and corrosion resistance – High chromium and nickel content ensures long-term protection in oxidizing and carburizing environments. • Outer bend protection – Specifically shaped for coverage of the most exposed outer arc of U-bend tubes in heat-affected zones. • Custom fit design – Fabricated to match precise tube diameters and bend radii for tight, stable installation without movement. • Easy installation – Quick and secure mounting with clamps, stainless steel banding, or tack welding, eliminating the need for system disassembly. • Long-lasting durability – Reduces erosion, scaling, and heat fatigue, increasing tube service life and reducing maintenance frequency. Applications • thermal power plants – Installed on outer arcs of U-bend tubes in superheaters to prevent oxidation, erosion, and thermal cracking in high-temperature zones. • petrochemical industries – Shields tubes in reformers, process heaters, and crackers exposed to carburizing gases and heat cycling. • waste heat recovery systems – Protects outer bend surfaces in WHRBs and HRSGs from scale buildup, flue gas impact, and slag abrasion. • chemical plants – Suitable for use in heat exchangers and high-temperature reactors handling acidic or oxidizing gas streams. • furnace and incinerator systems – Ideal for radiant tubes, burners, and heat exchanger bends in high-flame and high-velocity environments. Conclusion The SS 310 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for safeguarding U-bend tube sections in high-temperature and aggressive gas environments. With outstanding oxidation resistance, thermal durability, and structural stability, this shield is ideal for power generation, petrochemical, and industrial heating systems. Precision-engineered for a secure fit and ease of installation, it offers long-term performance and reliable protection under severe operating conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr23Ni13 U Type Half Round Tube Shield The Cr23Ni13 U Type Half Round Tube Shield is designed to provide high-temperature and corrosion protection for U-bend tube sections in critical thermal and process equipment. Made from Cr23Ni13, an austenitic stainless steel alloy containing approximately 23% chromium and 13% nickel, this shield offers excellent resistance to oxidation, scaling, and carburization. It is particularly effective in applications involving fluctuating temperatures, aggressive gas streams, and surface wear. The U-type design ensures complete protection of both the inner and outer arcs of curved tubes, where damage due to thermal and flow-induced stress is most likely to occur. • Outer U Type Half Round Tube Shield – Protects the outer bend radius from slag accumulation, flame impingement, and flue gas erosion. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulent flow wear, scale formation, and heat-induced deformation. Ladhani Metal Corporation supplies Cr23Ni13 U Type Half Round Tube Shields for use in high-performance industrial systems requiring reliable operation under thermal and chemical stress. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for high-temperature applications requiring good resistance to oxidation, thermal fatigue, and moderate carburizing or corrosive environments. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils in thermal power plants • Shielding of tube bends in chemical reformers, preheaters, and gas-fired furnaces • Guarding return bends in WHRBs and HRSGs exposed to particulate-laden flue gases and cyclic heating • Coverage for high-temperature tube curves in petrochemical and refining units • Ideal for heavy industrial systems operating under oxidizing and moderately corrosive gas flow Features • Excellent heat resistance – Withstands continuous operation in high-temperature conditions while resisting scaling and oxidation. • Good corrosion resistance – Chromium and nickel content provide stability in oxidizing and mildly corrosive environments. • U-bend coverage – Available in inner and outer U-type designs for complete tube bend protection. • Precision fitment – Custom-engineered to match the tube's radius and diameter for a secure, stable installation. • Fast installation – Can be attached using clamps, tack welding, or stainless banding without interrupting system operation. • Long-lasting durability – Designed to endure thermal cycling and mechanical wear, reducing the need for frequent replacements. Applications • thermal and industrial boilers – Used in U-bends of superheaters and reheaters to prevent scaling, wear, and fatigue cracking. Enhances heat transfer and reliability. • petrochemical industries – Installed in high-temperature processing units such as reformers and gas converters to guard against carburizing gas streams. • waste heat recovery systems – Protects U-bend tubes in WHRBs and HRSGs from slag erosion and high-temperature oxidation. • chemical processing plants – Suitable for heat exchanger tube bends handling oxidizing gases and acidic vapors at elevated temperatures. • metallurgy and furnace systems – Shields return bends and elbows in air preheaters, combustion chambers, and radiant heating tubes. Conclusion The Cr23Ni13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers durable and effective protection for U-bend tube sections in high-temperature and moderate corrosion service. With its balanced chromium-nickel composition, this shield ensures reliable resistance to oxidation, scaling, and erosion in demanding thermal environments. Designed for precision fit, quick installation, and long-term performance, it supports the safe and efficient operation of power plants, chemical processing systems, and heavy industrial boilers. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr25Ni20Si2 U Type Half Round Tube Shield The 1Cr25Ni20Si2 U Type Half Round Tube Shield is specifically designed for use in extreme high-temperature environments where oxidation, carburization, and thermal fatigue are major concerns. Fabricated from 1Cr25Ni20Si2, a high-chromium, high-nickel austenitic heat-resistant alloy with added silicon, this shield provides superior resistance to scaling, thermal deformation, and chemical attack. It is ideal for protecting U-bend sections in superheaters, reformers, and waste heat recovery systems operating under aggressive thermal and gas flow conditions. • Outer U Type Half Round Tube Shield – Defends the outer curvature of U-bends from flame impingement, slag buildup, and high-temperature oxidation. • Inner U Type Half Round Tube Shield – Shields the inner arc from turbulence-driven erosion, localized thermal stress, and scaling in cyclic heating zones. Ladhani Metal Corporation offers 1Cr25Ni20Si2 U Type Half Round Tube Shields for industries that demand long-term durability, high-temperature performance, and chemical resistance in critical tube bend applications. Chemical Composition of 1Cr25Ni20Si2 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments such as petrochemical reformers, thermal reactors, and industrial boilers. Uses • Protection of U-bend tubes in superheaters and reheaters in thermal and captive power plants • Shielding tube bends in waste heat recovery boilers (WHRBs) and HRSGs subjected to slag and heat erosion • Guarding return bends in petrochemical steam reformers and cracking furnaces • Coverage for curved tubes in chemical reactors exposed to oxidizing and acidic gases • Ideal for industrial plants where prolonged exposure to thermal cycling and aggressive gas media is common Features • High-temperature strength – Maintains mechanical integrity and structural stability in service temperatures exceeding 1000°C. • Superior oxidation resistance – High chromium and silicon content offers excellent protection against scaling in air and oxidizing environments. • Carburization resistance – Resists carbon infiltration in environments rich in hydrocarbons and flue gases. • Full U-bend shielding – Available in both inner and outer U-type configurations for complete coverage of critical curved tube areas. • Custom fabrication – Precisely manufactured to match tube radius, bend angle, and diameter for a secure, vibration-resistant fit. • Easy to install – Mountable using clamps, bands, or tack welds without the need for system disassembly or extended shutdown. Applications • thermal power stations – Used on U-bend tubes in high-temperature sections of superheaters and reheaters to prevent scaling and heat-related fatigue. Increases equipment life and operational efficiency. • petrochemical refineries – Installed in steam reformers, cracking furnaces, and heaters exposed to oxidizing and carburizing gases. Delivers consistent protection under continuous heat stress. • waste heat recovery units – Shields return bends in WHRBs and HRSGs from slag abrasion and flue gas corrosion. Enhances resistance to thermal cycling. • chemical and metallurgical plants – Ideal for reactors, synthesis gas units, and process heat exchangers operating under severe thermal and chemical loads. • cement and glass industries – Applied in high-temperature gas flow lines and heater tubes where scale resistance and mechanical protection are essential. Conclusion The 1Cr25Ni20Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance shielding solution engineered for extreme temperature and chemically aggressive environments. With its superior resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield is ideal for power generation, petrochemical, and heavy industrial applications. Custom-fit for precision and ease of use, it offers long service life, reliability, and protection for the most demanding tube bend installations. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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