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'corrosion fatigue commonly'

Items tagged with 'corrosion fatigue commonly'

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect heat exchanger, boiler, and superheater tubes from erosion, thermal scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical systems, and high-temperature industrial equipment where tubes are exposed to direct flame, turbulent gas flow, and particulate matter. Their half-round shape ensures easy installation over curved or straight tube surfaces, providing an effective layer of protection without the need for equipment disassembly. SS 310S U Type Inner Half Round Tube Shield The SS 310S U Type Inner Half Round Tube Shield is made from stainless steel grade 310S, a low-carbon variant of SS 310. It offers excellent resistance to oxidation and high-temperature corrosion while providing improved weldability and reduced risk of sensitization during thermal cycling. This inner U-type shield is specifically designed to cover the inside arc of U-bend tubes, an area commonly affected by accelerated wear due to turbulence, heat concentration, and gas flow deflection. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from erosion, slag buildup, and oxidation caused by high-velocity gas flow and thermal cycling. Ladhani Metal Corporation is a recognized manufacturer, supplier, and exporter of SS 310S U Type Inner Half Round Tube Shields, providing tailored solutions for heat-exposed systems in demanding industrial environments. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for oxidizing and high-temperature environments where welded structures are used and resistance to thermal fatigue is critical. Uses • Inner arc shielding for U-bend tubes in high-temperature boilers and superheaters • Installed in the return bends of HRSGs and waste heat recovery boilers (WHRBs) • Used in curved sections of heat exchangers exposed to combustion gases and fluctuating heat • Protects tube bends in petrochemical reactors, reformers, and process furnaces • Ideal for inner arc protection in high-temperature flue gas zones and incinerator coils Features • Excellent high-temperature oxidation resistance – Effective performance in environments up to 1050°C • Low carbon content – Reduces risk of intergranular corrosion after welding or extended service • Focused protection – Shields the inner bend surface most prone to gas turbulence and scaling • Accurate fitment – Custom-fabricated to match specific tube sizes and radii for optimal coverage • Fast installation – Can be securely mounted using stainless steel clamps, bands, or welds • Reliable performance – Enhances the lifespan of U-bend tubes and minimizes maintenance in heat-affected areas Applications • power plants – Used on U-bend inner surfaces in superheaters and reheaters to resist scale and corrosion • petrochemical industry – Shields inside tube arcs in reformers and exchangers exposed to hot process gases • waste heat systems – Protects internal tube bends in WHRBs and HRSGs from slag and thermal fatigue • chemical plants – Provides corrosion protection for return bends in reactors and condensers • high-temperature industrial units – Installed in curved tube coils subjected to flame exposure and oxidizing gases Conclusion The SS 310S U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable, high-temperature protective solution for shielding the inner arc of U-bend tubes. With its excellent oxidation resistance, low carbon content, and suitability for welded environments, this shield is ideal for critical systems operating under thermal stress and corrosive gas flow. For technical consultation, custom fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered protective components designed to safeguard heat exchanger, boiler, and superheater tubes from erosion, scaling, thermal stress, and corrosion. These shields are commonly applied in power generation, petrochemical, and high-temperature industrial systems where tube surfaces are subjected to flue gas turbulence, slag buildup, and elevated temperatures. Their half-round configuration ensures secure installation and reliable performance over curved or straight tube sections, extending equipment life and reducing maintenance costs. SS 304L U Type Inner Half Round Tube Shield The SS 304L U Type Inner Half Round Tube Shield is manufactured from stainless steel grade 304L, a low-carbon version of SS 304. It offers improved weldability and resistance to intergranular corrosion without sacrificing strength or oxidation resistance. The inner U-type design is specifically tailored to protect the inner arc of U-bend tubes, an area frequently exposed to turbulent flow, localized scaling, and corrosive gases that accelerate material degradation. • Inner U Type Half Round Tube Shield – Covers the inner curvature of U-bend tubes, shielding against erosion, scaling, and corrosion caused by turbulent gas flow and heat concentration. Ladhani Metal Corporation is a well-known manufacturer, supplier, and exporter of SS 304L U Type Inner Half Round Tube Shields, offering high-quality and custom-built protection for thermal and chemical process applications. Chemical Composition of SS 304L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 13.0% • Iron (Fe): Balance Applications: Best suited for environments requiring corrosion resistance and thermal stability, especially where welding is involved or where intergranular corrosion must be minimized. Uses • Inner bend protection in superheaters, reheaters, and economizer tubes exposed to flue gas turbulence • Installed in the return bends of waste heat recovery boilers (WHRBs) and HRSGs • Applied in curved tube sections of steam reformers and heat exchangers handling moderately corrosive gases • Used in condensers and evaporators in power and process plants • Ideal for environments where welded tube components are at risk of intergranular corrosion Features • Superior corrosion resistance – Excellent protection against oxidation and scaling in high-temperature service • Low carbon content – Reduces carbide precipitation during welding, minimizing risk of corrosion at weld zones • Inner arc shielding – Specifically designed to protect the internal arc of U-bends from erosion and thermal fatigue • Precision fabrication – Manufactured to fit the exact radius and diameter of the tube bend • Quick and easy installation – Mountable using clamps, stainless steel bands, or tack welding • Enhanced durability – Extends the life of tubes in cyclic and corrosive operating environments Applications • power plants – Protects inner U-bend surfaces in superheaters and heat recovery sections from slag and heat exposure • petrochemical industries – Shields internal arcs in process heaters and reactors operating with acidic gases • waste heat recovery – Prevents inner arc degradation in WHRBs and HRSGs under variable temperature loads • chemical plants – Installed in corrosive media systems where steam and acidic vapors cause wear • industrial heaters – Used in return bends subjected to thermal cycling and corrosive combustion products Conclusion The SS 304L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant solution for protecting the inner curvature of U-bend tubes in moderate to high-temperature environments. With its low-carbon composition and excellent thermal performance, it is ideal for systems requiring welded components and long-term durability in corrosive service conditions. For technical consultation, custom sizes, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components engineered to protect boiler, superheater, reheater, and heat exchanger tubes from high-temperature damage, erosion, slag buildup, and corrosion. These shields are commonly used in thermal power plants, petrochemical systems, waste heat recovery units, and high-temperature industrial processes where curved tube sections are frequently exposed to hot flue gases and particulate-laden flow. The half-round shape ensures quick installation and effective protection without dismantling the tube system. U Type Outer Half Round Tube Shield The U type outer half round tube shield is specifically designed to cover and protect the outer arc of U-bend tubes — the area most vulnerable to heat, gas erosion, flame impingement, and slag accumulation. These shields are manufactured in a wide variety of stainless steel and heat-resistant alloy grades to meet specific temperature, corrosion, and wear resistance requirements across various industries. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of U type outer half round tube shields in a full range of grades, offering precise fitment, durability, and reliable protection for curved tubes operating in extreme service environments. Available Grades • SS 304 – General-purpose stainless steel with good resistance to oxidation and moderate corrosion • SS 304L – Low-carbon version of SS 304 for better weldability and intergranular corrosion resistance • SS 316 – Molybdenum-enhanced alloy for superior resistance to chloride pitting and chemical corrosion • SS 316L – Low-carbon variant of SS 316 for enhanced corrosion resistance in welded conditions • SS 310 – High-temperature austenitic stainless steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 version suitable for thermal cycling and stress-resistance • SS 410 – Martensitic stainless steel with good mechanical strength and wear resistance • SS 420 – High-hardness martensitic steel for erosion-prone environments • SS 430 – Ferritic stainless steel suitable for mild oxidizing conditions and cost-effective applications • 1Cr13 – Martensitic stainless steel ideal for mechanical protection and moderate corrosion resistance • 1Cr18Ni9Ti – Titanium-stabilized alloy resistant to intergranular corrosion and heat stress • Cr23Ni13 – Austenitic heat-resistant alloy with excellent scaling and oxidation resistance • Cr25Ni20 – High-alloy grade for extreme heat and corrosive gas exposure • 1Cr25Ni20Si2 – Silicon-enhanced alloy for high-temperature stability and anti-scaling performance • 1Cr20Ni14Si2 – High-temperature grade with superior thermal fatigue and oxidation resistance Applications • Protection of U-bend outer arcs in superheaters and reheaters of thermal power plants • Shielding of curved tube sections in waste heat recovery boilers (WHRBs) and HRSGs • Flame-side defense for tube bends in petrochemical heaters, steam reformers, and exchangers • Slag and soot protection in return bends of industrial furnaces, incinerators, and kilns • Coverage for U-bend tubes in chemical and refinery plants exposed to acidic or oxidizing gases Features • Full outer arc coverage – Shields the most heat-exposed and erosion-prone section of U-bend tubes • Grade versatility – Available in multiple material options for specific temperature and corrosion demands • Excellent heat and oxidation resistance – Performance stability in conditions up to 1100°C+ depending on grade • Precision fitment – Custom-manufactured to match tube diameter, radius, and system design • Easy to install – Mountable via stainless steel bands, clamps, or tack welds without disassembly • Long-lasting durability – Reduces frequency of tube failure, improving system efficiency and safety Conclusion The U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is available in a complete range of stainless steel and heat-resistant alloy grades to suit any industrial application. These shields provide robust, reliable protection for the outer arc of U-bend tubes exposed to high temperatures, corrosive gases, and erosive flows. With grade-specific performance, precision fabrication, and simple installation, they are a proven solution for extending tube service life in critical systems. For technical support, customized dimensions, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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Inconel Flange

DIN 2634 Inconel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are produced using premium Inconel alloys. Inconel is known for its exceptional resistance to oxidation, high-temperature strength, and ability to withstand corrosive and extreme environments, making these flanges suitable for the most demanding operational conditions. Their high performance and reliability make them ideal in environments where other materials may degrade or fail under stress. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Inconel flanges, recognized for advanced manufacturing expertise, precision machining, and commitment to international quality standards. Every flange undergoes rigorous inspection and testing to guarantee safety, longevity, and consistent performance under extreme operating environments. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for high-pressure systems that require superior corrosion resistance and mechanical strength. Flange Type: • Weld Neck Flanges Featuring a tapered neck for gradual stress transition, weld neck flanges are ideal for high-pressure and high-temperature systems, ensuring a strong and leak-resistant weld connection. • Flat Face (FF) Flanges Designed to be used with softer gasket materials or cast equipment, flat face flanges ensure even compression and secure sealing in moderate to high-pressure systems. Inconel Grades and Typical Composition: Inconel 600 (UNS N06600) – Nickel-Chromium Alloy • Nickel (Ni): 72.0 min • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Commonly used in heat exchangers, furnace components, and chemical processing equipment due to excellent resistance to high-temperature oxidation and corrosion. Inconel 625 (UNS N06625) – Nickel-Chromium-Molybdenum Alloy • Nickel (Ni): 58.0 min • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% • Iron (Fe): ≤ 5.0% Applications: Widely used in offshore and marine engineering, aerospace, chemical processing, and power generation due to excellent fatigue strength and resistance to chloride pitting and crevice corrosion. Inconel 718 (UNS N07718) – Nickel-Chromium Alloy with Niobium and Molybdenum • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.20 – 0.80% Applications: Preferred in aerospace, turbine engines, nuclear reactors, and cryogenic tanks due to its excellent creep resistance, high strength, and ability to retain properties across a wide temperature range from cryogenic to 700°C. Applications of DIN 2634 Inconel Flanges PN 25: • Offshore Oil and Gas Platforms Resistant to seawater, sour gas, and harsh chemicals, ensuring reliability in corrosive and high-pressure marine environments. • Chemical Processing and Heat Treatment Plants Offers resistance to aggressive acids, alkalis, and oxidizing agents, even at elevated temperatures. • Power Generation Facilities Used in turbine systems, heat recovery steam generators, and reactors due to its high-temperature strength and oxidation resistance. • Aerospace and Defense Components Performs reliably in aircraft and defense systems exposed to extreme pressure and temperature variations. • Waste Treatment and Pollution Control Ideal for systems handling incineration gases, flue gases, and chemical waste due to high corrosion resistance. Key Features: • Manufactured as per DIN 2634 standards for dimensional accuracy and pressure compliance • PN 25 pressure rating for robust and high-pressure service conditions • High resistance to heat, corrosion, and oxidation in challenging environments • Suitable for both high-temperature and cryogenic applications • Weld neck configuration offers optimal stress distribution and structural integrity • Available in Inconel 600, 625, and other grades upon request • Custom sizes, pressure ratings, and special surface finishes available Conclusion: DIN 2634 Inconel flanges PN 25 from Ladhani Metal Corporation are engineered to provide uncompromising performance in corrosive and high-temperature environments. With superior material properties and strict quality control, these Inconel flanges deliver long-term reliability for demanding industrial applications. Contact Ladhani Metal Corporation for detailed technical support, material selection guidance, or competitive pricing for your specific requirements.

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Super Duplex Flanges

DIN 2633 super duplex steel flanges PN 16 are high-performance weld neck flanges manufactured in accordance with the DIN 2633 standard. Engineered for medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are made from super duplex stainless steels, which offer a superior combination of high mechanical strength and outstanding corrosion resistance. They are specifically designed for critical applications in aggressive environments where standard stainless or duplex steels may not provide sufficient durability. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of super duplex steel flanges, known for precision manufacturing, strict quality control, and compliance with international material and dimensional standards. Each flange is tested for performance, safety, and resistance to harsh operating conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for systems requiring secure, corrosion-resistant, and high-strength connections under moderate pressure. Flange Type: • Weld Neck Flanges Featuring a long tapered hub, these flanges offer optimal stress distribution, reduce turbulence at the joint, and ensure reliable pipe alignment in high-stress environments. • Flat Face (FF) Flanges Designed for uniform gasket compression, particularly effective when used with soft gaskets or cast iron mating components. Super Duplex Steel Grades and Full Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Ideal for offshore platforms, subsea systems, desalination plants, chemical process systems, and high-chloride environments requiring superior corrosion and pitting resistance. Super Duplex S32760 • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Commonly used in seawater systems, heat exchangers, fire-fighting systems, and oil & gas equipment due to excellent resistance to erosion, stress corrosion cracking, and fatigue. Applications of DIN 2633 Super Duplex Steel Flanges PN 16: • Offshore Oil and Gas Platforms Resists chloride-induced corrosion and high mechanical loads in topside and subsea installations. • Desalination and Marine Systems Performs well in high-salinity environments where other alloys may suffer from pitting or crevice corrosion. • Chemical and Petrochemical Plants Suitable for handling strong acids, caustic solutions, and oxidizing environments at elevated temperatures and pressures. • Fire Protection and Water Injection Systems Ensures reliability and corrosion resistance in safety-critical and high-pressure fluid delivery systems. • Pulp and Paper Industry Used in bleach plant systems and recovery boilers where exposure to corrosive agents is routine. Key Features: • Manufactured in compliance with DIN 2633 standards • PN 16 pressure rating for medium-pressure service • Weld neck design ensures secure, vibration-resistant connections • Available in high-strength super duplex grades S32750 and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength and fatigue resistance • Custom sizes, coatings, and pressure classes available upon request Conclusion: DIN 2633 super duplex steel flanges PN 16 from Ladhani Metal Corporation are designed to meet the most demanding operational requirements in highly corrosive and high-pressure environments. With unmatched strength and corrosion resistance, these flanges are ideal for offshore, marine, chemical, and industrial applications. For technical specifications, custom designs, or pricing information, contact Ladhani Metal Corporation today.

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