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Boiler Tube Erosion Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Erosion Shields and Bends designed to safeguard boiler tubes from severe erosion, abrasion, oxidation, and soot blower damage. Installed mainly on tube bends and high-impact zones, these shields act as sacrificial protective covers that extend tube service life, minimize maintenance costs, and improve operational reliability in power plants, WHRBs, HRSGs, and industrial boilers. Function of Boiler Tube Erosion Shield / Bend • Protects boiler tubes against erosion caused by high-velocity flue gases and abrasive fly ash particles • Shields critical bends and exposed sections from soot blower jet damage • Provides resistance to high-temperature oxidation and corrosion in aggressive boiler environments • Ensures longer service life of boiler components under extreme pressure and temperature conditions Available Grades Stainless Steel Grades: • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – protection of reheater, superheater, and economizer tube sections • Waste Heat Recovery Boilers (WHRBs) – shielding tubes in high-erosion zones • Heat Recovery Steam Generators (HRSGs) – erosion and oxidation control in tube bends • Petrochemical and process heaters – protection against thermal cycling and erosive particles • Industrial steam plants – ensuring durability in corrosive and abrasive service Features • Excellent resistance to erosion and corrosion at high temperatures • Effective protection from soot blower jet impingement and flue gas particle flow • Manufactured with precision for an accurate fit on bends and exposed tube areas • Available in stainless steel and special alloy grades for diverse service conditions • Export-ready in multiple sizes, diameters, and bend profiles Conclusion Boiler Tube Erosion Shields and Bends from Ladhani Metal Corporation are engineered for superior performance in high-temperature, erosive environments. With a complete range of stainless steel and special alloy grades, these shields provide long-lasting tube protection, reduce maintenance downtime, and enhance boiler efficiency for both domestic and global clients. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Erosion Protection Sleeve

Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel (SS) Erosion Protection Sleeves designed to provide robust protection to boiler tubes, reheater tubes, superheater tubes, and economizer tubes exposed to severe flue gas erosion, abrasive fly ash, and soot blower impact. These sleeves act as cylindrical coverings that reinforce high-wear areas, ensuring longer service life and reduced maintenance for power plants, industrial boilers, and heat recovery systems. Function of SS Erosion Protection Sleeves • Provide full 360° circumferential protection to tubes in erosive and high-temperature zones • Prevent localized thinning and failure caused by high-velocity gas streams and abrasive particles • Reduce oxidation, scaling, and corrosion in elevated temperature operations • Extend tube service life and minimize unplanned boiler shutdowns Available Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 Ladhani Metal Corporation offers SS Erosion Protection Sleeves in customized lengths, diameters, and thicknesses, precisely engineered to match tube specifications. Each sleeve is manufactured for easy installation, accurate fitment, and reliable performance in harsh operating conditions. Applications • Power generation boilers – protection of reheater, superheater, and economizer tubes • Waste Heat Recovery Boilers (WHRBs) – sleeves safeguard tubes against erosive flue gases • Heat Recovery Steam Generators (HRSGs) – provide resistance under high-velocity gas flow • Industrial steam plants and petrochemical heaters – protection from oxidation and mechanical wear Features • High corrosion resistance in oxidizing boiler environments • Excellent thermal stability and mechanical strength at elevated temperatures • Precision-engineered for close tube fit and long-lasting protection • Available in multiple SS grades to suit varying service conditions • Export-ready quality with global supply capability Conclusion SS Erosion Protection Sleeves from Ladhani Metal Corporation deliver reliable, long-term protection for boiler tubes operating in demanding conditions. With availability in multiple stainless steel grades and tailored specifications, these sleeves help industries improve boiler reliability, reduce downtime, and extend equipment lifespan. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Straight Tube Shield

Cr23Ni13 Half Round Straight Tube Shield The Cr23Ni13 Half Round Straight Tube Shield is fabricated in a semi-cylindrical form to cover the outer diameter of straight tubes. It serves as a physical barrier against erosion, slagging, scaling, and high-temperature oxidation. These shields help reduce wear caused by high-velocity gas streams and particulate matter in flue gas, ultimately extending tube life and minimizing unscheduled downtime in thermal systems. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Straight Tube Shields, offering precision-engineered solutions for tube protection in demanding industrial settings. Material Grade Cr23Ni13 – Heat-resistant alloy with high chromium and nickel content, engineered for thermal stability and resistance to oxidation. Chemical Composition of Cr23Ni13 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in power generation, petrochemical, and metallurgical industries. Uses • Straight tube protection in radiant and convection sections • Thermal shielding in reformers, superheaters, and waste heat boilers • Resistance barrier in gasification plants and incineration systems • Corrosion and erosion protection in flue gas environments • Applied in high-temperature ducting, manifolds, and piping systems Features • High resistance to high-temperature oxidation and scaling • Stable performance under thermal stress and temperature cycling • Protects tube surface from flue gas abrasion and corrosion • Extends the operational life of exposed straight tubes • Custom-engineered for perfect fit and effective shielding • Easy to install using weld-on, clamp-on, or banding methods Applications • waste heat recovery boilers – Prevent tube wall thinning in flue gas paths • petrochemical plants – Tube protection in ammonia and hydrogen reformers • power stations – Radiant and convection tube protection in steam boilers • incinerators – Shields tubes exposed to abrasive and corrosive gases • metallurgy – High-temperature shielding in heat treatment furnaces Conclusion Cr23Ni13 Half Round Straight Tube Shields from Ladhani Metal Corporation offer dependable protection in high-temperature and corrosive environments. Their high chromium and nickel content delivers excellent oxidation resistance, while the shield's structural design ensures durability and tube surface protection in thermal systems. For custom specifications or bulk requirements, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components used to protect heat exchanger tubes, boiler coils, and superheater assemblies from erosion, scaling, slag buildup, and high-temperature corrosion. Designed with a semi-cylindrical profile, they offer easy installation over straight or curved tube surfaces. These shields play a vital role in increasing service life, reducing tube maintenance, and ensuring the efficient operation of thermal systems across power generation, chemical processing, and petrochemical industries. 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield is fabricated from a high-temperature resistant chromium-nickel-silicon alloy steel. This grade offers excellent resistance to oxidation, sulfur corrosion, and thermal fatigue, even under prolonged exposure to temperatures above 1000°C. The inner U-type configuration is specifically designed to shield the internal curvature of U-bend tubes, a zone vulnerable to accelerated wear caused by flue gas turbulence, slag impact, and thermal cycling. • Inner U Type Half Round Tube Shield – Designed to cover the inside arc of U-bend tubes, offering protection from erosion, scale formation, and heat stress. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Inner Half Round Tube Shields, providing high-performance protective solutions for extreme temperature and chemically aggressive environments. Chemical Composition of 1Cr25Ni20Si2 – High Temperature Alloy Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature environments with oxidizing, sulfurizing, or carburizing gases. Especially effective in boiler, furnace, and WHRB systems operating under cyclic thermal conditions. Uses • Installed on the inner arc of U-bend tubes in power plant boilers and superheaters exposed to slag and thermal stress • Protects curved tube bends in WHRBs, HRSGs, and reformers subjected to flue gas erosion and oxidation • Applied in heat exchangers and reactors operating in high-temperature and chemically active atmospheres • Used in furnace coils, metallurgical plants, and incinerators for protection from sulfur-laden and high-heat gas streams • Suitable for curved tube coils in petrochemical and process industries where scaling and corrosion are common Features • Excellent oxidation resistance – Performs effectively at continuous service temperatures up to 1100°C • Superior inner arc protection – Covers high-wear zones exposed to heat, slag, and turbulent gas flow • Enhanced thermal fatigue resistance – Designed for use in cyclic heating environments without distortion • Corrosion resistance – Withstands acid gases and sulfur-rich flue gases common in industrial combustion systems • Precision fitment – Fabricated to match specific tube sizes and bend radii for optimal protection and stability • Easy installation – Can be fixed using clamping, tack welding, or banding methods depending on system design Applications • power generation – Shields inner U-bend tubes in superheaters and reheaters from high-temperature erosion • waste heat recovery – Used in WHRBs and HRSGs to protect internal arcs against scaling and oxidation • petrochemical processing – Protects U-bend tubes in reformers and exchangers exposed to acidic gas streams • chemical industry – Ensures long-lasting performance in reactors and thermal processing equipment • metallurgical and furnace systems – Applied where high heat and slag exposure are routine Conclusion The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides high-strength, heat-resistant shielding for the internal arcs of U-bend tubes operating in severe industrial environments. Its resistance to oxidation, corrosion, and thermal fatigue makes it a dependable solution for extending equipment life and performance under extreme conditions. For custom sizes, technical support, or pricing inquiries, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, high-temperature oxidation, and mechanical wear. These shields are widely used in thermal power plants, petrochemical systems, and process industries where tubes are exposed to harsh operating conditions such as high-velocity flue gases, slag, and thermal cycling. Their semi-cylindrical shape allows for easy installation over both straight and curved tube surfaces without system disassembly. SS 410 U Type Inner Half Round Tube Shield The SS 410 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 410, which offers good corrosion resistance, excellent wear resistance, and moderate high-temperature strength. The inner U-type design is specifically configured to cover the internal arc of U-bend tubes, an area especially prone to erosion caused by turbulence, thermal gradients, and high-velocity gas impingement. SS 410 provides a hard, durable barrier against mechanical and thermal stress in industrial heat transfer equipment. • Inner U Type Half Round Tube Shield – Protects the internal bend of U-bend tubes from erosion, slag buildup, and high-temperature wear. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of SS 410 U Type Inner Half Round Tube Shields, offering cost-effective and durable protection solutions for critical tube components in high-temperature service environments. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Best suited for moderate to high-temperature environments where abrasion resistance, mechanical strength, and oxidation resistance are important. Uses • Inner arc shielding of U-bend tubes in power plant boilers and superheaters exposed to flue gas turbulence • Protection of return bends in WHRBs and HRSGs where scaling and erosion are common • Applied in curved tube sections in steam reformers, furnaces, and heat exchangers • Ideal for use in chemical, cement, and metallurgical plants with abrasive flue gas and slag exposure • Suitable for systems requiring enhanced wear resistance under cyclic thermal loading Features • Good high-temperature oxidation resistance – Performs well in oxidizing atmospheres up to 650°C • Inner bend protection – Focused coverage for the area most affected by turbulent gas flow and erosion • Wear resistance – Offers excellent surface hardness and mechanical strength for long-term use • Secure fit – Custom-manufactured to match the tube’s radius and diameter for effective shielding • Quick installation – Can be fixed using clamp-on, banding, or welding techniques depending on system requirements • Cost-effective performance – Provides a durable and affordable solution for erosion and heat protection Applications • thermal power plants – Shields inner U-bends in boiler and superheater sections from erosion and slag impact • waste heat recovery systems – Used in WHRBs and HRSGs to protect internal tube arcs from scale and corrosion • petrochemical facilities – Installed in curved tube coils and return bends exposed to acidic and abrasive gas streams • industrial furnaces and reformers – Suitable for inner arc coverage in high-temperature gas flow zones • cement and chemical plants – Defends against mechanical wear and heat stress in return tube bends Conclusion The SS 410 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a durable and cost-efficient solution for shielding the inner arc of U-bend tubes in thermally and mechanically demanding environments. Its martensitic structure and wear-resistant properties make it a reliable choice for protecting tube surfaces from erosion, scaling, and heat-induced damage in power and process applications. For custom orders, technical support, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect heat exchanger, boiler, and superheater tubes from erosion, thermal scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical systems, and high-temperature industrial equipment where tubes are exposed to direct flame, turbulent gas flow, and particulate matter. Their half-round shape ensures easy installation over curved or straight tube surfaces, providing an effective layer of protection without the need for equipment disassembly. SS 310S U Type Inner Half Round Tube Shield The SS 310S U Type Inner Half Round Tube Shield is made from stainless steel grade 310S, a low-carbon variant of SS 310. It offers excellent resistance to oxidation and high-temperature corrosion while providing improved weldability and reduced risk of sensitization during thermal cycling. This inner U-type shield is specifically designed to cover the inside arc of U-bend tubes, an area commonly affected by accelerated wear due to turbulence, heat concentration, and gas flow deflection. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from erosion, slag buildup, and oxidation caused by high-velocity gas flow and thermal cycling. Ladhani Metal Corporation is a recognized manufacturer, supplier, and exporter of SS 310S U Type Inner Half Round Tube Shields, providing tailored solutions for heat-exposed systems in demanding industrial environments. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for oxidizing and high-temperature environments where welded structures are used and resistance to thermal fatigue is critical. Uses • Inner arc shielding for U-bend tubes in high-temperature boilers and superheaters • Installed in the return bends of HRSGs and waste heat recovery boilers (WHRBs) • Used in curved sections of heat exchangers exposed to combustion gases and fluctuating heat • Protects tube bends in petrochemical reactors, reformers, and process furnaces • Ideal for inner arc protection in high-temperature flue gas zones and incinerator coils Features • Excellent high-temperature oxidation resistance – Effective performance in environments up to 1050°C • Low carbon content – Reduces risk of intergranular corrosion after welding or extended service • Focused protection – Shields the inner bend surface most prone to gas turbulence and scaling • Accurate fitment – Custom-fabricated to match specific tube sizes and radii for optimal coverage • Fast installation – Can be securely mounted using stainless steel clamps, bands, or welds • Reliable performance – Enhances the lifespan of U-bend tubes and minimizes maintenance in heat-affected areas Applications • power plants – Used on U-bend inner surfaces in superheaters and reheaters to resist scale and corrosion • petrochemical industry – Shields inside tube arcs in reformers and exchangers exposed to hot process gases • waste heat systems – Protects internal tube bends in WHRBs and HRSGs from slag and thermal fatigue • chemical plants – Provides corrosion protection for return bends in reactors and condensers • high-temperature industrial units – Installed in curved tube coils subjected to flame exposure and oxidizing gases Conclusion The SS 310S U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable, high-temperature protective solution for shielding the inner arc of U-bend tubes. With its excellent oxidation resistance, low carbon content, and suitability for welded environments, this shield is ideal for critical systems operating under thermal stress and corrosive gas flow. For technical consultation, custom fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated protective components used to extend the life of boiler, superheater, and heat exchanger tubes exposed to extreme heat, flue gas erosion, scaling, and corrosive environments. These shields are installed on curved or straight sections of tubes, helping to prevent mechanical wear and oxidation damage while ensuring reliable performance in thermal power, petrochemical, and industrial heat recovery systems. The half-round structure offers a secure fit and easy installation, eliminating the need for system disassembly. SS 310 U Type Inner Half Round Tube Shield The SS 310 U Type Inner Half Round Tube Shield is made from high-temperature austenitic stainless steel grade 310, which contains elevated levels of chromium and nickel. This alloy provides excellent resistance to oxidation, scaling, and thermal fatigue at service temperatures up to 1100°C. The inner U-type configuration is specifically designed to shield the inner curvature of U-bend tubes, which are susceptible to accelerated degradation due to turbulence, corrosive combustion gases, and localized heat concentration. • Inner U Type Half Round Tube Shield – Covers the inside arc of U-bend tubes, offering robust protection against turbulent flow erosion, slag buildup, and high-temperature scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310 U Type Inner Half Round Tube Shields, offering custom-built solutions for high-temperature tube protection in demanding process and energy systems. Chemical Composition of SS 310 – Austenitic High-Temperature Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and oxidizing environments such as boilers, reformers, kilns, and heat exchangers where scaling, corrosion, and thermal stress are prevalent. Uses • Installed on inner arcs of U-bend tubes in power plant superheaters and reheaters exposed to extreme temperatures • Applied in return bends of steam reformers and heat exchangers handling oxidizing and acidic gases • Shields inner curves in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Used in chemical process units, incinerators, and high-temperature furnace systems • Suitable for curved tube coils in metallurgical, cement, and process gas heating applications Features • Excellent oxidation resistance – Performs at temperatures up to 1100°C without significant scaling • Inner arc protection – Guards against erosion and heat damage caused by turbulent flue gas flow • High structural stability – Maintains strength and surface integrity under thermal cycling and load conditions • Precision fit – Custom-engineered to match tube diameter and bend radius for secure, long-lasting placement • Easy installation – Can be attached using stainless bands, clamps, or tack welding methods • Extended service life – Minimizes tube replacement and reduces maintenance frequency in high-heat systems Applications • thermal and power plants – Protects U-bend tubes in superheaters from flame impingement and slag attack • petrochemical industries – Shields return bends in reformers and exchangers from high-temperature gas streams • waste heat recovery – Used in WHRBs and HRSGs to defend tube bends from scaling and erosion • high-temperature process plants – Provides inner arc coverage in systems handling oxidizing combustion byproducts • furnace systems – Installed in curved tube coils subjected to high radiant heat and thermal cycling Conclusion The SS 310 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner bend of tubes operating under intense heat and oxidation stress. Designed for precise fitment and long-term durability, this shield is ideal for boilers, reformers, and heat exchangers in power generation, petrochemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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