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'conventional metal flanges'

Items tagged with 'conventional metal flanges'

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Titanium flanges

DIN 2634 titanium flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium titanium grades, offering exceptional corrosion resistance, low density, and outstanding mechanical strength even in the most demanding environments. Their lightweight yet highly durable nature makes them ideal for aggressive service conditions where conventional metal flanges may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Titanium Grades and Typical Composition: Titanium Grade 2 (UNS R50400) – Commercially Pure Titanium • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in seawater service, chemical processing, and marine equipment where high corrosion resistance in oxidizing environments is required. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) – Alloyed Titanium • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Used in high-strength and high-temperature applications, including aerospace systems, pressure vessels, and heat exchangers due to its superior strength-to-weight ratio and fatigue resistance. Applications of DIN 2634 Titanium Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and brine solutions while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as chlorine, acids, and alkalis at elevated pressures. • Desalination Plants Performs exceptionally in salt-laden and high-pressure water processing systems. • Aerospace and Defense Equipment Used in high-performance fluid systems requiring lightweight and high-strength components. • Pharmaceutical and Medical Systems Applied in ultra-clean and sterile environments where corrosion-free operation is essential. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Lightweight construction reduces system weight without compromising strength • Exceptional resistance to corrosion, erosion, and high-temperature oxidation • Weld neck configuration ensures strong, vibration-resistant joints • Available in commercially pure and alloyed titanium grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 titanium flanges PN 25 from Ladhani Metal Corporation are engineered to perform in extreme conditions where high pressure, aggressive media, and corrosion resistance are critical. With superior mechanical strength and long-term durability, these titanium flanges are ideal for advanced applications in marine, chemical, aerospace, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Titanium flanges

DIN 2632 titanium flanges PN 10 are precision-fabricated weld neck flanges produced according to the DIN 2632 standard. These flanges are designed for medium-pressure applications up to 10 bar (145 psi), offering excellent corrosion resistance, strength, and durability in highly demanding industrial environments. Manufactured from high-grade titanium alloys, they provide outstanding performance in aggressive chemical, marine, and high-temperature settings where conventional materials may fail. Ladhani Metal Corporation is a trusted global manufacturer and supplier of titanium flanges, known for its consistent quality and engineering precision. Each flange is rigorously tested to ensure compliance with applicable industrial standards and environmental regulations. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure pipeline systems requiring superior corrosion resistance and mechanical integrity. Flange Type: • Weld Neck Flanges Designed with a long tapered hub to ensure strong pipe alignment and reduce stress concentration at the flange base. This design supports smooth flow transitions and enhances joint strength. • Flat Face (FF) Flanges Flat face design promotes even gasket compression and is preferred for use with cast components or soft gasket materials. Titanium Grades and Composition: Grade 2 (Commercially Pure Titanium) • Titanium (Ti): ≥ 99.2% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Iron (Fe): ≤ 0.30% • Hydrogen (H): ≤ 0.015% Applications: Known for excellent corrosion resistance and good mechanical properties, Grade 2 titanium is commonly used in chemical processing, water treatment, and marine applications where corrosion resistance is critical. Grade 5 (Ti-6Al-4V Alloy) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% Applications: Grade 5 offers superior strength and excellent corrosion resistance, widely used in aerospace, marine, and high-performance chemical environments requiring higher mechanical properties. Applications of DIN 2632 Titanium Flanges PN 10: • Chemical and Petrochemical Industry Used in piping systems transporting aggressive acids, alkalis, and oxidizing substances. • Marine and Offshore Ideal for seawater piping, shipbuilding, and offshore platforms requiring corrosion-resistant materials. • Water Treatment and Desalination Applied in high-purity water systems and desalination plants operating at moderate pressures. • Aerospace and Power Generation Used in environments exposed to high temperatures and corrosive atmospheres. Key Features: • Compliant with DIN 2632 standards • PN 10 pressure rating for medium-pressure service • Weld neck design for robust pipe-flange connection • Available in Grade 2 and Grade 5 titanium alloys for tailored performance • Flat face option for even gasket contact • Lightweight with high strength-to-weight ratio • Suitable for harsh chemical and marine environments • Custom sizes, finishes, and titanium grades available upon request Conclusion: DIN 2632 Titanium Flanges PN 10 from Ladhani Metal Corporation offer a reliable and durable solution for medium-pressure applications demanding exceptional corrosion resistance and mechanical performance. Made from premium titanium alloys such as Grade 2 and Grade 5, these flanges are ideal for chemical, marine, desalination, aerospace, and power generation sectors. For custom dimensions, technical consultation, or pricing information, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

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Duplex Steel Flanges

DIN 2576 Duplex Flanges PN 10 are robust, slip-on flanges engineered from duplex stainless steel, designed for piping systems operating under low to medium pressures. Manufactured according to the DIN 2576 standard, these flanges combine high mechanical strength with excellent corrosion resistance, particularly in chloride-rich and aggressive chemical environments. The slip-on configuration allows for simple positioning over the pipe and secure welding, ensuring accurate alignment and strong sealing integrity in a variety of industrial applications. Ladhani Metal Corporation is a renowned manufacturer and global exporter of duplex steel flanges, offering products that conform to international specifications in terms of dimensions, metallurgy, and performance. DIN 2576 duplex flanges are especially valued in industries requiring resistance to pitting, crevice corrosion, and stress corrosion cracking, including offshore, chemical, and wastewater systems. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for moderate-pressure systems requiring long-term performance in harsh environments. Flange Types: • Slip-On Flanges Designed to slide over the pipe and be welded on both sides, these flanges offer easy installation and secure mechanical integrity. • Flat Face (FF) Flanges Used in conjunction with flat gaskets and flat mating surfaces, ideal for connections involving non-metallic or cast components. Duplex Stainless Steel Grades and Composition: Duplex 2205 (UNS S32205 / S31803) Composition: • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Duplex 2205 offers twice the yield strength of conventional stainless steels with superior resistance to chloride-induced corrosion. Common applications include chemical processing, desalination, marine systems, and structural components in offshore platforms. Applications of DIN 2576 Duplex Flanges: • Offshore and Marine Engineering Ideal for seawater cooling systems, risers, and structural supports exposed to harsh marine environments. • Chemical and Petrochemical Industries Used in systems handling aggressive acids, chlorides, and solvents where standard stainless steels are insufficient. • Water Treatment and Desalination Applied in brine systems, high-salinity piping, and reverse osmosis plants for their resistance to pitting and scaling. • Pulp and Paper Industry Resists corrosion from bleaching chemicals and process fluids under high pressure. • Oil and Gas Suitable for pressure control systems, separators, and sour service applications. • Structural and Pressure Vessel Fabrication Used in tanks, pressure vessels, and piping subjected to mechanical and corrosive stress. Key Features: • Compliant with DIN 2576 standards • PN 10 pressure rating for moderate-pressure use • Excellent resistance to chloride stress corrosion, pitting, and crevice corrosion • High strength-to-weight ratio, reducing component size and cost • Available in Duplex 2205, Super Duplex 2507, and other custom grades • Slip-on design ensures quick and accurate pipe connections • Flat face options compatible with a variety of gaskets and materials • Ideal for chemical, marine, oil and gas, and water treatment sectors • Custom dimensions, face types, and surface finishes available Conclusion: DIN 2576 Duplex Flanges PN 10 from Ladhani Metal Corporation provide outstanding durability and corrosion resistance for challenging industrial environments. With availability in Duplex 2205 and Super Duplex 2507, these flanges are a reliable solution for systems exposed to high chlorides, pressure, and temperature. For technical specifications, grade selection, or project-specific orders, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2576 Monel Flanges PN 10 are high-integrity, slip-on flanges manufactured from corrosion-resistant nickel-copper alloys, specifically designed for demanding low to medium-pressure applications. Compliant with the DIN 2576 standard, these flanges provide exceptional resistance to seawater, acids, alkalis, and corrosive chemicals, making them ideal for highly corrosive industrial environments. The slip-on design allows the flange to be positioned over the pipe and welded in place, ensuring precise alignment and long-term mechanical stability. Ladhani Metal Corporation is a trusted manufacturer and international supplier of Monel flanges, producing components that meet rigorous dimensional, metallurgical, and quality standards. DIN 2576 Monel flanges are widely used in marine, chemical, and oil and gas industries, where material durability and corrosion resistance are critical. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems requiring stable operation under moderate pressures in fluid and gas transport environments. Flange Types: • Slip-On Flanges Facilitate easy assembly by slipping over the pipe and welding on both sides to ensure a leak-proof and secure joint. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, offering even pressure distribution and sealing performance, particularly with brittle or non-metallic materials. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe), Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is well-known for its outstanding resistance to seawater, hydrofluoric acid, sulfuric acid, and alkalis. It is widely used in marine engineering, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): ~30.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Monel K500 offers the same corrosion resistance as Monel 400 but with significantly higher strength and hardness due to age-hardening. It is ideal for high-stress applications such as pump shafts, valve components, and marine fasteners. Applications of DIN 2576 Monel Flanges: • Marine and Offshore Engineering Ideal for seawater exposure, ballast systems, and structural applications in shipbuilding and offshore platforms. • Chemical and Petrochemical Processing Used in piping systems exposed to strong acids, caustics, and other corrosive agents. • Oil and Gas Industry Suitable for sour gas (H₂S) environments, offshore drilling equipment, and refining systems. • Heat Exchangers and Condensers Monel's thermal conductivity and corrosion resistance make it suitable for tube sheets and connecting flanges. • Power Generation Applied in cooling systems, boiler feedwater lines, and other aggressive service environments. • Aerospace and Defense Used in fuel and hydraulic systems where resistance to corrosion and stress cracking is required. Key Features: • Manufactured according to DIN 2576 specification • PN 10 pressure rating for low to medium-pressure fluid systems • Exceptional resistance to seawater, acids, alkalis, and chlorides • Available in Monel 400 and Monel K500 grades • Slip-on design enables easy installation and welding • Flat face versions for compatibility with flat gaskets and brittle materials • Excellent mechanical properties and corrosion resistance • Custom dimensions, finishes, and face types available upon request Conclusion: DIN 2576 Monel Flanges PN 10 from Ladhani Metal Corporation deliver high corrosion resistance and mechanical strength for aggressive environments where conventional materials fail. With availability in Monel 400 and K500 grades, these flanges are suitable for marine, oil & gas, and chemical applications. For technical support, project consultation, or custom orders, contact Ladhani Metal Corporation today.

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Inconel Flanges

DIN 2573 Inconel Flanges PN 6 are precision-manufactured low-pressure plate flanges made from high-performance Inconel alloys, specifically engineered for highly corrosive and thermally challenging environments. Compliant with DIN 2573 standards, these flanges are ideally suited for low-pressure applications that demand exceptional resistance to oxidation, acids, and high-temperature stress. Inconel’s unique properties make these flanges suitable for aggressive processing systems in industries such as chemical manufacturing, petrochemicals, marine, power generation, and aerospace. Ladhani Metal Corporation is a recognized manufacturer and global supplier of Inconel alloy flanges, delivering premium-quality components built to international specifications. The DIN 2573 plate flange design ensures straightforward installation while providing excellent sealing reliability, especially in environments where conventional materials may degrade rapidly. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure systems that operate under harsh chemical, thermal, or oxidative conditions, providing long-term durability and consistent performance. Flange Types: • Plate Flanges Flat-ring type flanges used in systems where welding and bolting are required, with gasket sealing for low-pressure flow lines. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, especially in brittle or cast systems where full contact and load distribution are critical. • Slip-On Flanges Ease of installation and alignment with the pipe make these ideal for maintenance-friendly or modular low-pressure piping. • Custom-Machined Flanges Precision-machined to customer-defined sizes, Inconel grades, drilling standards, and flange face finishes. Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) Composition: • Nickel (Ni): ≥ 72% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Commonly used in heat exchangers, furnace components, and food processing equipment exposed to high temperatures and oxidizing chemicals. 2. Inconel 625 (UNS N06625) Composition: • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% Applications: Ideal for seawater equipment, chemical processing plants, aerospace exhaust systems, and nuclear reactors due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. 3. Inconel 718 (UNS N07718) Composition: • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Molybdenum (Mo): 2.8 – 3.3% • Niobium (Nb): 4.75 – 5.5% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: Primarily used in aerospace, gas turbines, and cryogenic systems due to its exceptional high-temperature strength, oxidation resistance, and good weldability. It is ideal for use in extreme thermal environments, such as turbine engines and high-pressure systems. Applications of DIN 2573 Inconel Flanges: • Chemical and Acid Processing Plants: Withstand highly corrosive chemicals such as nitric, hydrochloric, and sulfuric acid under thermal cycling. • Power Generation and Heat Exchangers: Resist oxidation and high-temperature fatigue in boiler feed systems, turbine piping, and condensate lines. • Marine and Offshore Installations: Provide excellent resistance to seawater, salt spray, and chloride-induced stress corrosion cracking. • Aerospace and Jet Engine Systems: Used in fuel, exhaust, and cooling systems where heat and corrosion resistance are critical. • Environmental and Waste Treatment Facilities: Endure aggressive chemical waste, thermal gradients, and acidic sludges in scrubbing and exhaust ducting systems. Key Features: • Designed according to DIN 2573 standards • PN 6 rating for low-pressure service with high chemical and thermal loads • Outstanding resistance to acids, chlorides, oxidation, and high temperatures • Available in Inconel 600, 625, 718, and other high-nickel alloys • Low maintenance and long service life in corrosive environments • Machinable for customized face types and bolt hole configurations Conclusion: DIN 2573 Inconel Flanges PN 6 from Ladhani Metal Corporation are engineered for performance in chemically aggressive and thermally intense low-pressure systems. With superior corrosion and heat resistance, these flanges are a critical component in applications where traditional materials fail. For specific alloy recommendations, custom dimensions, or technical support, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2566 super duplex flanges PN 16 are engineered for superior mechanical strength and excellent corrosion resistance in medium-pressure threaded piping systems. These flanges are manufactured in accordance with DIN 2566 standards and are designed for use in harsh environments where conventional stainless steel flanges may not perform reliably. With a threaded, non-welded design, they are ideal for systems that require ease of installation and frequent maintenance access. Ladhani Metal Corporation is a reputed manufacturer and exporter of super duplex stainless steel flanges, offering high-performance products with excellent dimensional accuracy, strength, and resistance to pitting, crevice corrosion, and stress corrosion cracking. These flanges are well-suited for demanding industries such as oil and gas, desalination, chemical processing, and offshore engineering. Flange Types: • Threaded (Screwed) Flanges: Quick and easy to install without welding; ideal for systems that require regular disassembly or adjustments. • Raised Face (RF) Flanges: Enhances gasket compression by focusing pressure on a smaller surface area for improved sealing. • Flat Face (FF) Flanges: Used in systems with flat-sealing surfaces, especially in low-pressure or brittle material connections. • Forged Threaded Flanges: Manufactured through precision forging to achieve superior strength, tight tolerances, and impact resistance. • Custom-Machined Flanges: Available in custom sizes, pressure ratings, and face types as per project specifications. Available Super Duplex Grade and Composition: 1. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.80% Applications: Super Duplex 2507 is used in highly corrosive environments where strength and corrosion resistance are paramount. Typical applications include subsea and offshore structures, chemical process systems, high-salinity water handling, pressure vessels, and marine components. Applications of DIN 2566 Super Duplex Flanges: • Offshore Oil & Gas: Withstands harsh subsea conditions and sour service • Desalination and Water Treatment: Excellent in brine and chlorinated environments • Chemical and Petrochemical Industries: Handles aggressive process chemicals with ease • Marine and Shipbuilding: High durability in saltwater and humid environments • Structural and High-Pressure Piping: Suitable for critical load-bearing and high-stress systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional corrosion resistance, especially against chlorides and sulfides • Very high tensile and yield strength • Threaded connection for fast and weld-free installation • Outstanding resistance to stress corrosion cracking and erosion • Supplied with material test certificates, third-party inspection (if required), and traceability documentation Conclusion: DIN 2566 super duplex flanges PN 16 from Ladhani Metal Corporation provide unmatched performance in extreme environments where both high strength and superior corrosion resistance are essential. Engineered for long service life with minimal maintenance, these flanges are the preferred solution for the most demanding industrial and marine applications. For inquiries, technical specifications, or project-based customization, contact Ladhani Metal Corporation today.

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Blind Flanges

Super Duplex Stainless Steel (SDSS) is an advanced type of Duplex Stainless Steel that combines the benefits of both austenitic and ferritic structures but with higher levels of chromium, nickel, and molybdenum, along with additional nitrogen content. This makes Super Duplex Stainless Steel (such as Super Duplex 2507) an ideal material for extremely demanding environments, particularly those exposed to harsh corrosive conditions. Material: Super Duplex Stainless Steel Superior Corrosion Resistance: Super Duplex stainless steels (e.g., 2507) offer exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC), especially in environments with high chloride exposure. This makes them perfect for use in seawater, chemical processing, and offshore oil and gas applications. Strength: Super Duplex steels provide significantly higher tensile strength than standard Duplex and austenitic grades (such as 304 and 316), making them ideal for high-pressure and heavy-duty applications. Super Duplex steel has roughly twice the strength of 304 or 316 stainless steels. Temperature Resistance: Super Duplex stainless steels maintain good performance at moderate to high temperatures, typically performing well up to around 300°C (572°F). They can endure high-temperature environments but are not suitable for extreme high-temperature applications (e.g., above 400°C). Resistance to Chloride Stress Corrosion Cracking (SCC): Super Duplex stainless steels are particularly resistant to chloride-induced stress corrosion cracking, which is a significant advantage in industries that face exposure to seawater, brine, or other chloride-rich environments. Common Types of DIN 2527 Super Duplex Stainless Steel Blind Flanges: 1.4410 (F53): Offers excellent resistance to corrosion, high strength, and toughness, widely used in oil & gas, marine, and chemical industries. 1.4501 (F55): Higher alloy content, offering superior resistance to pitting and stress corrosion cracking, often used in subsea and offshore applications. 1.4412 (F60): Known for resistance to extreme environments like offshore and petrochemical industries. Design and Dimensions Shape: DIN 2527 blind flanges made from Super Duplex Stainless Steel follow the same general design as other flanges: flat, round plates with no central hole, used to seal the ends of pipes or pressure vessels. Bolt Holes: These flanges are equipped with bolt holes for bolting to other flanged components, ensuring a secure connection. The number and size of the bolt holes are determined by the flange's diameter and the pressure class. Thickness: The flange thickness varies depending on the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed to handle higher pressures, ensuring a secure seal and reliable performance. Pressure Rating: Super Duplex stainless steel blind flanges are designed for high-pressure environments. Due to their strength and resistance to corrosion, they are typically used in PN 10, PN 16, and PN 25 pressure ratings, although they can be designed for even higher pressure ratings depending on the application. Types of Blind Flanges in DIN 2527 (Super Duplex) Raised Face (RF): The raised face provides a contact area for a gasket, enhancing the sealing performance. This type of flange is commonly used with a gasket to improve sealing, particularly in systems that operate under high pressure. Flat Face (FF): The face of the flange is level with the surface and is often paired with a soft gasket to provide a tight seal. This design is typically used for low-pressure applications where sealing is not as critical. Ring Type Joint (RTJ): This type of flange features a groove for a metallic gasket, providing a secure seal under high pressure and harsh conditions. RTJ flanges are typically used in offshore oil and gas or chemical plants, where extreme conditions require highly durable sealing methods.

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