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Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc.
OD: 150-2500mm
Thickness: 30-250mm
Production Methods: Forging,annealing and machining
Packing: Plywood box
Gr7 Titanium Tubesheet
Product Description
In the shell-and-tube heat exchanger, the heat exchange tube and the tubesheet are the only barrier between the tube side and the shell side of the heat exchanger. The connection structure and connection quality between the heat exchange tube and the tubesheet determine the quality of the heat exchanger Pros and cons and service life are a crucial link in the manufacturing process of heat exchangers.
Most of the damage and failure of heat exchangers occur at the connection part between the heat exchange tube and the tubesheet. The quality of the connection joint also directly affects the safety and reliability of chemical equipment and equipment. Therefore, for the shell and tube heat exchanger, the connection process between the heat pipe and the tubesheet has become the most critical control link in the heat exchanger manufacturing quality assurance system. At present, in the heat exchanger manufacturing process, the connection between the heat exchange tube and the tubesheet mainly includes welding, expansion, expansion and welding, and gluing and expansion.
Product name:Titanium Elliptical Dished Head
Standard: ASME VIII-I, DIN28013
Material: Titanium GR1, GR2
Size: Customized
Titanium Hemispherical Dish Head
Brand name LHTi
Product name Titanium Hemispherical Dish Head
Material Titanium & titanium alloy (Grade 1 Grade 2 Grade 7 Grade 12 etc.)
Size DN - 100mm : 6000mm (customized size avaliable)
Wall Thickness 3mm ~ 300mm (customized thickness available)
Process Type Hot pressing, cold pressing, cold spinning
Connection Type Butt-welded or threaded
Edge Type Bevel, Plain or as required
Process of depression
Once the plate is cut into a circle (using a circular cutter, laser, plasma or other methods), the resulting plate is formed under the press and will be crowned with the plate by multiple impacts on the whole surface.
In order to make different types and diameters of disc ends, a disc press must be equipped with a set of molds with different radii. The serving process is quite slow. Depending on the size and material of the plate, it usually takes several hours. This process can be automated by using a CNC manipulator. It is possible to find a press with CNC, which can handle more than 10 shafts and can run automatically for several hours.
In addition to automation, another important factor in the disk making process is speed. The two speed press can greatly increase the output.
The punch presses the workpiece continuously. This means that the structure of disc press is easily affected by material fatigue; Therefore, the life of the press designed to save cost may be very short, showing the first crack of the structure in a very short time. The press designed with HPT has better fatigue resistance. This design consists of four main parts: upper beam, lower beam and two columns. The two beams are connected with the column through the hydraulic preload pull rod. Compared with seam welding or bolts, these tie rods can better resist continuous stress, so as to provide more elasticity to the structure.
Dished multi center end
A special dished end is widely used in truck can body manufacturers: multi center dished end. These disc-shaped ends are usually made of aluminum or stainless steel and are usually made of thin plates up to 6 mm. This thickness allows the formation of multi center dished ends using a technique called hydroforming.
Product Name: Shell And Tube Type Gr2 Titanium tube Heat Exchanger
Material:Titanium Gr2
Structure: Tube heat exchanger
Types: Straight tubes, U-tube, kettle, coils etc.
Size: Customized
Tests: X ray, DP, UT, MT, PMI, helium leak etc
Gr2 Titanium tube Heat Exchanger
Titanium heat exchanger is a kind of heat exchanger made of titanium tube, which transfers part of the heat of hot fluid to cold fluid. It has many advantages of industrial pure titanium. It is a common equipment in many industrial departments such as chemical industry, petroleum, electric power, food and so on.
Product Name Industrial Titanium tube heat exchanger
Material Titanium
Color Original Color
Standard GB150 & ASME Stamp
Grade Titanium Gr2
Brade Rock
Thread Coarse, fine
Used Chemical Fluid Vessel
Competitive Advantage
1.ISO9001:2008
2.Timely delivery rate is 99.8%,sometimes in advance.
3.Excellent after sale service.
4.Rapid enquiry reply, within 2 hours.
5.Fair payment term
6.Proffessional technical adviser
7.Material certificate
8.Quality is strictly according to ASTM,DIN,UNS,GB/T standard(manufacturing process, surface treatment, inspectation and testing).
Product name: Gr7 Titanium Elbow 90 degree
Standard: ANSI / ASME B16.9 ,ANSI / ASME B16.9 B363
Material grade: Grade 7
OD: 1/2"-36"
Wall thickness: 1.0-18mm
Type: Seamless ,welded
Surface: Pickled, polished,sand-blasting
Gr7 Titanium Elbow 90 degree
Titanium elbow in pipeline, elbow is a pipe fitting that changes the direction of pipeline. According to the angle, there are three commonly used angles: 45 ° and 90 ° 180 °. In addition, according to the needs of the project, it also includes 60 ° and other abnormal angle elbows. The materials of elbows include cast iron, stainless steel, alloy steel, malleable cast iron, carbon steel, non-ferrous metals and plastics.
The connection methods with pipes include: direct welding (more commonly used) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc.
Product
Titanium elbow
Application
pipe connection
Material
Gr7 titanium alloy
Standard
ANSI B16.5,JIS B2220,DIN2627-2628,ASME
OD
1/2"-36"
Wall Thickness
Sch 5s - Sch 160
Certificate
TUV, ISO9001
Materials
Titanium Grade 7
Quality control
PMI,100% ULTRASONIC TEST etc
Grade 7 (Ti-0.2Pd) titanium
Chemical compositions(weight%,<=)
Pd
Al
V
Fe
C
0.12-0.25
----
----
0.30
0.08
N
H
O
Other(total)
Ti
0.05
0.015
0.2
0.4
Remainder
Physical properties(>=)
Σb
Tensile Strength
(Mpa)
σr0.2
Yield Strength
(Mpa)
δL0+50mm
Elongation
(%)
ψ
Reduction of area
(%)
370
250
20
25
Product name:Titanium Elliptical Dished Head
Standard: ASME VIII-I, DIN28013
Material: Titanium GR1, GR2
Size: Customized
Titanium Hemispherical Dish Head
Brand name LHTi
Product name Titanium Hemispherical Dish Head
Material Titanium & titanium alloy (Grade 1 Grade 2 Grade 7 Grade 12 etc.)
Size DN - 100mm : 6000mm (customized size avaliable)
Wall Thickness 3mm ~ 300mm (customized thickness available)
Process Type Hot pressing, cold pressing, cold spinning
Connection Type Butt-welded or threaded
Edge Type Bevel, Plain or as required
Process of depression
Once the plate is cut into a circle (using a circular cutter, laser, plasma or other methods), the resulting plate is formed under the press and will be crowned with the plate by multiple impacts on the whole surface.
In order to make different types and diameters of disc ends, a disc press must be equipped with a set of molds with different radii. The serving process is quite slow. Depending on the size and material of the plate, it usually takes several hours. This process can be automated by using a CNC manipulator. It is possible to find a press with CNC, which can handle more than 10 shafts and can run automatically for several hours.
In addition to automation, another important factor in the disk making process is speed. The two speed press can greatly increase the output.
The punch presses the workpiece continuously. This means that the structure of disc press is easily affected by material fatigue; Therefore, the life of the press designed to save cost may be very short, showing the first crack of the structure in a very short time. The press designed with HPT has better fatigue resistance. This design consists of four main parts: upper beam, lower beam and two columns. The two beams are connected with the column through the hydraulic preload pull rod. Compared with seam welding or bolts, these tie rods can better resist continuous stress, so as to provide more elasticity to the structure.
Dished multi center end
A special dished end is widely used in truck can body manufacturers: multi center dished end. These disc-shaped ends are usually made of aluminum or stainless steel and are usually made of thin plates up to 6 mm. This thickness allows the formation of multi center dished ends using a technique called hydroforming.
Product Name: Titanium seamless elbows
Standard: ASME B16.9
Material: Gr1, Gr2, Gr7, Gr12
Unit Price: $10usd/pc-$200usd/pc
Outer Diameter: 1/2"-48"
Wall Thickness: Sch5s-Sch160s
Technique: Seamless/Welded
In a piping system, an elbow is a fitting that changes the direction of the pipe run. According to the angle, there are three most commonly used elbows: 45 ° and 90 ° 180 °, and other abnormal angle elbows such as 60 ° are also included according to the needs of the project.
The connection methods with the pipe include: direct welding (the most commonly used method) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc. according to the production process can be divided into: welding elbow, stamping elbow, push elbow, casting elbow, butt welding elbow, etc. Other names: 90 degree elbow, right angle bend, etc.
DIN 2544 is a German standard for flanges used in piping systems, detailing dimensions, design, and testing methods. Titanium flanges conforming to this standard are designed for use in high-performance environments that demand excellent strength, corrosion resistance, and low weight.
Titanium is known for its excellent corrosion resistance, particularly in environments like seawater, chemical processing, and heat exchangers. DIN 2544 titanium flanges are specifically built to withstand aggressive conditions, including high temperatures and corrosive environments, while offering a lightweight alternative to other materials like stainless steel.
Key Features of DIN 2544 Titanium Flanges:
Material: Titanium flanges are made from titanium alloys, which are highly resistant to corrosion, oxidation, and erosion. Titanium is also known for its strength-to-weight ratio, being strong yet much lighter than many other metals, including stainless steel.
Corrosion Resistance: Titanium flanges are ideal for systems exposed to harsh environments, such as saltwater, acids, and chlorides. They are widely used in marine, chemical, and offshore oil and gas applications.
Temperature Resistance: Titanium flanges can operate in high-temperature environments, often up to 600°C (1,112°F) without degrading, depending on the specific titanium alloy used.
Pressure Rating (PN 25): These flanges are typically rated for PN 25, meaning they can withstand pressures of up to 25 bar (approximately 362 psi) in a variety of applications.
Types of DIN 2544 Titanium Flanges:
Weld Neck Flanges: These flanges have a long neck that is welded to the pipe. They are ideal for high-pressure systems and applications requiring a strong, reliable connection.
Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are generally used in systems where welding is easier, and the pressures are lower than those of weld neck flanges.
Blind Flanges: Used to seal the ends of piping systems, these flanges have no hole in the center. They are often used for isolation and maintenance purposes.
Threaded Flanges: These flanges have internal threads that match threaded pipes. They are convenient when welding is not practical or possible.
Socket Weld Flanges: These flanges feature a socket where the pipe is inserted and welded into place. These are often used in smaller-diameter piping systems.
Titanium Grades for Flanges:
Grade 2 Titanium (Commercially Pure Titanium):
Properties: Most commonly used grade, offering excellent corrosion resistance and formability. It has moderate strength and is used in a variety of industries like aerospace, chemical processing, and marine applications.
Advantages: Excellent corrosion resistance in both seawater and chemical environments.
Grade 5 Titanium (Ti-6Al-4V):
Properties: An alloy with 6% aluminum and 4% vanadium, offering higher strength than grade 2 titanium, while still maintaining good corrosion resistance. Common in high-stress, high-temperature environments.
Advantages: Used in aerospace, medical devices, and high-performance applications due to its superior strength and durability.
Pressure Rating (PN 25):
PN 25 indicates that the titanium flanges are rated to handle pressures of up to 25 bar (approximately 362 psi). This pressure class is suitable for medium to high-pressure applications, ensuring the flange can endure significant stress in various piping systems.
#din2544 #din2544flanges #din2544titaniumflanges
A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety.
Material: AISI 4140 Alloy Steel
Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance.
Key Properties:
Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications.
Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic.
Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion.
Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing).
Design and Dimensions (DIN 2527)
Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system.
Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components.
Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal.
Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure.
Applications
Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system.
System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity.
Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments.
Types of Blind Flanges in DIN 2527
Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket.
Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal.
Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.