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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect boiler tubes, heat exchanger coils, and superheaters from erosion, scaling, slag accumulation, and corrosive flue gases. These shields are widely used in thermal systems such as power plants, chemical processing units, and waste heat recovery boilers to improve tube longevity and reduce maintenance frequency. Their semi-cylindrical form allows easy installation on straight or curved tube surfaces in high-wear zones. SS 316 Half Round Tube Shield for LTSH Tube The SS 316 Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316. Known for its excellent resistance to pitting, crevice corrosion, and chemical attack, SS 316 is ideal for environments where flue gas contains chlorides, moisture, or mildly acidic compounds. Designed specifically for Low Temperature Superheater (LTSH) applications, this shield provides critical surface protection in zones where steam is moderately superheated and tubes are exposed to ash, soot, and thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316 Half Round Tube Shields for LTSH applications, offering reliable and corrosion-resistant shielding solutions for extended tube performance. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to corrosive ash, flue gas condensation, and thermal cycling, especially in coastal or chloride-rich environments. Uses • Installed on LTSH tubes in utility boilers to protect against acidic flue gas corrosion and soot erosion • Shields exposed tube sections in convection zones, economizers, and HRSG units • Applied in boilers using high-sulfur coal or biomass, where corrosion risks are elevated • Suitable for industrial steam systems and chemical processing units handling corrosive exhaust • Used in power plants operating in marine or high-humidity conditions Features • Superior corrosion resistance – Withstands chloride attack, acidic deposits, and moisture exposure • Thermal durability – Maintains mechanical strength and oxidation resistance under moderate heat • Custom fabrication – Manufactured to match the diameter and length of LTSH tubes for accurate fit • Easy to install – Compatible with welding, banding, or clamping methods • Reduces wear – Protects against pitting, scale buildup, and erosion in flue gas flow paths • Available in multiple thicknesses, lengths, and radii based on system design Applications • thermal power plants – Shields LTSH tubes to improve service life and efficiency • chemical plants – Applied in low-temperature zones of process boilers exposed to aggressive gases • waste heat recovery – Protects return coil sections from corrosion and erosion in WHRBs and HRSGs • industrial boilers – Guards tube surfaces in preheaters and economizers under corrosive flue conditions • steam generation systems – Used in moisture-laden or coastal plant environments requiring enhanced protection Conclusion The SS 316 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers high-performance protection for boiler and superheater tubes in corrosive, low-temperature environments. With its excellent corrosion resistance and reliable thermal performance, it ensures extended operational life and reduced maintenance in critical heat exchange systems. For technical support, customization, or pricing inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.

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Super Duplex Flanges

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

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Inconel Flanges

DIN 2627 Inconel flanges PN 400 are premium-grade blind flanges engineered for ultra-high-pressure applications requiring exceptional corrosion resistance, heat resistance, and mechanical strength. Manufactured in accordance with the DIN 2627 standard, these flanges are designed to seal off the ends of piping systems, especially in extreme environments involving high temperatures, aggressive chemicals, or seawater exposure. The PN 400 rating (400 bar / 5800 psi) ensures performance under intense pressure conditions. Produced using high-performance nickel-based alloys such as Inconel 600, Inconel 625, and Inconel 718, these flanges are used extensively in aerospace, chemical processing, offshore oil and gas, marine, and power generation industries. Ladhani Metal Corporation is a leading global manufacturer and exporter of Inconel flanges, supplying components that conform to international standards for material integrity, pressure containment, and corrosion resistance. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for high-pressure piping systems in critical applications where maximum sealing and durability are essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to isolate piping systems or terminate flow. Ideal for pressure testing, maintenance, and future pipeline expansions. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components, ensuring even load distribution and effective sealing. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72% • Chromium (Cr): 14 – 17% • Iron (Fe): 6 – 10% • Manganese (Mn): ≤ 1% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.15% • Sulfur (S): ≤ 0.015% Applications: Excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking. Used in furnace components, heat exchangers, and food processing equipment. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58% • Chromium (Cr): 20 – 23% • Molybdenum (Mo): 8 – 10% • Niobium + Tantalum (Nb + Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.5% • Silicon (Si): ≤ 0.5% Applications: Outstanding corrosion and fatigue resistance in seawater and chemical environments. Common in marine, aerospace, and offshore industries. Inconel 718 (UNS N07718) • Nickel (Ni): 50 – 55% • Chromium (Cr): 17 – 21% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.5% • Molybdenum (Mo): 2.8 – 3.3% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.2 – 0.8% Applications: High strength and oxidation resistance up to 700°C. Used in jet engines, gas turbines, and high-pressure valves. Applications of DIN 2627 Inconel Flanges PN 400: • Offshore Oil and Gas Platforms Withstands high-pressure, high-salinity, and corrosive environments in subsea pipelines and risers. • Chemical Processing Plants Ideal for systems handling oxidizers, acids, solvents, and reactive compounds at high temperatures and pressures. • Aerospace and Jet Propulsion Used in fuel systems, hydraulic lines, and turbine enclosures where extreme heat and stress are common. • Nuclear and Power Generation Suited for high-pressure reactor lines and heat exchanger systems exposed to radiation, heat, and corrosive media. • Desalination and Seawater Systems Highly resistant to chloride-induced pitting and crevice corrosion. • High-Temperature and Reactive Media Systems Perfect for isolating systems exposed to thermal cycling and chemical attack. Key Features: • Manufactured to DIN 2627 standards • Rated for PN 400 ultra-high-pressure systems • Blind flange design for sealing pipe ends or testing access • Flat face design for even gasket compression and sealing • Available in Inconel 600, 625, and 718 • Excellent resistance to oxidation, acids, chlorides, and high heat • High mechanical strength and fatigue resistance • Used in critical industries including aerospace, marine, oil and gas, and chemical processing • Custom sizes, alloys, pressure ratings, and surface finishes available on request Conclusion: DIN 2627 Inconel Flanges PN 400 from Ladhani Metal Corporation offer exceptional performance and reliability in the most demanding service conditions. Whether your system involves corrosive chemicals, high-pressure steam, or marine exposure, these blind flanges deliver secure sealing, longevity, and safety. Contact Ladhani Metal Corporation for material selection, technical support, or custom solutions tailored to your high-performance application.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from corrosion, erosion, and high-temperature damage in aggressive service environments. Manufactured from austenitic stainless steel grade SS 316, these shields provide superior corrosion resistance, especially against chlorides and acidic flue gases. SS 316 is ideal for applications where moisture, chemical vapors, and thermal stress are present, including marine boilers, waste heat recovery systems, and chemical processing units. Each shield is precision-formed into a half-round profile for a close and secure fit over the outer surface of boiler tubes. This design provides a robust barrier against soot blower impact, abrasive ash particles, and corrosive condensates. The mechanical protection offered by SS 316 shields significantly extends tube service life and reduces maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316 Boiler Half Round Tube Shields in multiple diameters, lengths, and thicknesses to meet the exact specifications of domestic and international projects. SS 316 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for corrosive and high-moisture environments such as power plants, waste heat boilers, refineries, and process heaters. Uses • Protection of straight boiler tubes in moist or acidic gas streams • Used in marine boilers and off-shore heating systems • Shields against corrosion, scaling, and thermal erosion • Installed in chemical and petrochemical flue gas lines • Suitable for food, pharmaceutical, and pulp industry boilers Features • Excellent corrosion resistance – Especially effective against chlorides and chemicals • High thermal stability – Performs under prolonged heat and steam exposure • Durable and long-lasting – Reduces tube wear and replacement frequency • Precision fit – Half-round shape conforms to tube curvature for full coverage • Easy to install – Can be clamped, banded, or tack welded as needed • Export quality – Manufactured to meet global boiler protection standards Applications • Power generation and utility boilers – For flue gas and steam tube protection • Chemical and fertilizer industries – Withstands corrosive vapors and condensates • Pulp and paper mills – Used in high-moisture heating environments • Waste heat recovery systems – Effective in corrosive flue gas streams Conclusion The SS 316 Boiler Half Round Tube Shield from Ladhani Metal Corporation offers robust, corrosion-resistant protection for boiler tubes exposed to chemically aggressive and high-moisture conditions. With added molybdenum content for enhanced durability and precise half-round design, these shields are ideal for a wide range of industrial and marine boiler applications. For customized specifications, export orders, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-performance SS 310S Outer Half Round 90 Degree Bend Tube Shields—engineered to protect the outer curvature of 90-degree bends and U-bend sections in boilers, superheaters, HRSGs, and heat exchangers. Made from austenitic stainless steel grade SS 310S, a low-carbon variant of SS 310, these shields deliver exceptional resistance to oxidation, sulfidation, and thermal scaling while minimizing the risk of sensitization during welding. They are the preferred choice in environments with elevated temperatures, fluctuating thermal loads, and corrosive flue gases. Designed with a semi-cylindrical geometry, each shield conforms precisely to the external arc of curved tubes, forming a robust physical barrier against ash erosion, soot-blower impact, and high-velocity gas flow. Ladhani Metal Corporation, a trusted manufacturer, supplier, and exporter, provides fully customizable SS 310S tube shields to suit client-specific coil configurations and industrial standards. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments where outer U-bend protection is essential—such as thermal power plants, WHRBs, and steam generation systems. Uses • Protection of 90-degree and U-bend tube curves in boilers and reheaters • Shields return bends in HRSGs, WHRBs, and exhaust flue systems • Applied in steam reformers, petrochemical heaters, and thermal oxidizers • Guards tubes from scaling, oxidation, and erosion in high-temperature zones Features • Low carbon content – Reduces the risk of carbide precipitation and sensitization • High-temperature capability – Retains strength and corrosion resistance up to 1100°C • Oxidation and sulfidation resistance – Suitable for flue gas and high-sulfur fuel exposure • Precision fit – Engineered to match bend radii and tube diameters accurately • Flexible installation – Clamp-on, weld-on, or banded methods available • Custom fabrication – Offered in varied lengths, thicknesses, and alloy specs Applications • Power generation plants – Extends life of curved tubes exposed to combustion gases • Refineries – Protects tube bends in process heaters and convection zones • WHRBs and HRSGs – Preserves tube integrity in exhaust gas circuits • Chemical and fertilizer plants – Resists attack from aggressive flue gas compounds Conclusion The SS 310S Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an ideal solution for shielding curved tubes under severe thermal and corrosive stress. Its superior resistance to high temperatures, oxidation, and weld-related degradation ensures long-lasting protection and operational efficiency in industrial boilers and heat recovery systems. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, superheaters, and heat exchanger coils from erosion, corrosion, scaling, and ash deposition. These shields are widely used in thermal power stations, steam generation units, and waste heat recovery systems to prolong tube life and maintain energy efficiency. Their semi-cylindrical shape enables secure coverage of curved or straight tube surfaces, particularly in high-wear and abrasive flow regions. SS 316L Half Round Tube Shield for LTSH Tube The SS 316L Half Round Tube Shield is manufactured using low-carbon austenitic stainless steel grade 316L, known for its excellent resistance to chloride-induced corrosion, pitting, and crevice attack. Its lower carbon content minimizes the risk of carbide precipitation during welding, making it highly suitable for environments with frequent thermal cycling and corrosive gas exposure. Specifically designed for Low Temperature Superheater (LTSH) applications, this shield safeguards boiler tubes from soot erosion, acidic flue gases, and surface degradation. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Tube Shields for LTSH systems, delivering corrosion-resistant, durable, and performance-oriented solutions tailored to thermal protection needs. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for LTSH and low-temperature convection zones exposed to acidic gas environments, moisture, or chlorides, where enhanced corrosion resistance is required. Uses • Installed on LTSH tube surfaces in utility boilers to guard against flue gas corrosion and thermal wear • Shields tubes in HRSGs, economizers, and convection coil banks exposed to ash-laden gas flow • Used in waste heat recovery units operating with corrosive fuel byproducts • Ideal for process boilers in coastal, marine, or high-humidity environments • Protects tube surfaces in low to moderate heat applications where weldability is a concern Features • Excellent corrosion resistance – Resists chloride, acidic gas, and flue-induced degradation • Enhanced weldability – Low carbon content minimizes sensitization during installation • Precision fabrication – Custom-sized to match LTSH tube geometry and coil configuration • Quick installation – Compatible with clamp-on, tack weld, or banding methods • Reduced maintenance – Extends tube service life in flue gas zones, minimizing replacement costs • Available in varied thicknesses and lengths per system specifications Applications • thermal power plants – Shields LTSH tubes from moisture corrosion and fly ash erosion • chemical and refinery boilers – Protects superheater coils exposed to process gases and acidic residues • waste heat recovery – Installed in WHRBs to protect low-temperature return bends and convection sections • steam generation systems – Guards against corrosion in zones with flue gas condensation • marine and coastal facilities – Effective in chloride-laden environments requiring enhanced protection Conclusion The SS 316L Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-quality protection for boiler and superheater tubes in corrosive, low-temperature applications. With outstanding corrosion resistance and excellent performance under thermal stress, it ensures long-term durability and minimal maintenance in critical energy systems. For custom sizes, material consultation, or pricing details, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precisely engineered components used to safeguard boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, thermal stress, and high-temperature corrosion. Their half-round construction enables quick and secure installation over straight or curved tube surfaces, offering long-term protection and minimizing maintenance in industrial heating systems, power plants, and petrochemical facilities. 1Cr18Ni9Ti U Type Inner Half Round Tube Shield The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, offering superior resistance to intergranular corrosion and oxidation at elevated temperatures. This grade is particularly effective in welded applications and thermal systems subjected to cycling and corrosive media. The inner U-type configuration is designed to shield the inside curvature of U-bend tubes, where turbulent gas flow, slag, and thermal concentration often cause accelerated wear and scaling. • Inner U Type Half Round Tube Shield – Designed to protect the internal arc of U-bend tubes from high-temperature scaling, slag impact, and turbulent gas erosion. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Inner Half Round Tube Shields, offering durable, high-performance shielding solutions for critical thermal systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): Stabilized as required • Iron (Fe): Balance Applications: Ideal for welded and high-temperature systems exposed to oxidation, intergranular corrosion, and chloride-bearing flue gases. Uses • Protects inner arcs of U-bend tubes in superheaters and reheaters of thermal power plants • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs facing slag and scale accumulation • Applied in curved tube sections in chemical reactors and heat exchangers exposed to acidic or oxidizing gases • Suitable for marine and coastal heating systems where chlorides and moisture are present • Used in food processing, metallurgical furnaces, and process plants requiring stable, high-temperature performance Features • Excellent intergranular corrosion resistance – Stabilized with titanium to prevent carbide precipitation • Inner arc protection – Shields high-stress areas from gas turbulence and heat-induced damage • High-temperature performance – Reliable up to 870°C in oxidizing environments • Custom fit – Fabricated to match specific tube diameters and bend radii for precise installation • Easy to install – Suitable for clamp-on, weld-on, or banding methods • Long service life – Reduces frequency of tube replacement and supports consistent thermal performance Applications • thermal power generation – Inner arc protection in U-bend tubes exposed to combustion gases and temperature fluctuations • petrochemical and fertilizer plants – Shields tube bends in reactors and reformers exposed to acidic gases • waste heat recovery – Guards inner surfaces of tube coils in WHRBs and HRSGs from scaling and corrosion • marine heat exchangers – Suitable for use in systems exposed to saltwater vapors and high humidity • industrial furnaces and incinerators – Provides internal bend protection under severe thermal cycling Conclusion The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers robust and reliable protection for U-bend tubes operating in corrosive and high-temperature environments. With titanium stabilization and a custom-engineered fit, this shield ensures extended tube life, reduced wear, and optimized performance in industrial heating systems. For technical assistance, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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