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Carbon Steel Flanges

DIN 2627 Carbon Steel flanges PN 400 are high-strength blind flanges designed for use in high-pressure applications across a wide range of industrial systems. Manufactured in accordance with the DIN 2627 standard, these flanges are primarily used to isolate piping systems by sealing off the end of a pipeline or vessel opening. The PN 400 pressure rating (400 bar / 5800 psi) ensures reliable performance under intense pressure and mechanical stress. Carbon steel flanges offer excellent tensile strength, impact resistance, and structural integrity, making them a cost-effective solution for systems where corrosion resistance is not the primary concern. Typically used in applications involving water, steam, oil, and gas, DIN 2627 carbon steel blind flanges are well-suited for power plants, refineries, petrochemical facilities, and general industrial systems. Ladhani Metal Corporation is a trusted global manufacturer and exporter of carbon steel flanges, producing components that meet rigorous international standards for material quality, dimensional accuracy, and pressure containment. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for extremely high-pressure systems in industrial pipelines and mechanical installations. Flange Type: • Blind Flanges Solid, non-bored flanges used to terminate flow or provide system isolation. Commonly used for pressure testing, maintenance access, and future expansion. • Flat Face (FF) Flanges Flat sealing surfaces designed for use with full-face gaskets and flat-faced mating flanges. Promotes even bolt loading and effective sealing under high-pressure conditions. Carbon Steel Grades and Composition: ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Commonly used for high-temperature and high-pressure systems. Ideal for oil and gas, steam, and hydraulic systems. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Silicon (Si): 0.15 – 0.30% • Nickel (Ni): ≤ 1.0% Applications: Suitable for sub-zero temperature services such as cryogenic systems, LNG processing, and cold-weather pipelines. Applications of DIN 2627 Carbon Steel Flanges PN 400: • Oil and Gas Transmission Lines Used in pipeline systems and refineries handling hydrocarbons under high pressure. • Steam and Power Generation Plants Ideal for high-pressure steam lines, condensate systems, and boiler feedwater applications. • Petrochemical and Chemical Industries Suitable for handling neutral and non-aggressive chemical fluids and process gases. • Water Treatment and Pumping Stations Used in high-pressure water systems, including pumping stations, pressure regulators, and testing units. • Heating, Ventilation, and Air Conditioning (HVAC) Employed in high-pressure chilled water and steam systems for industrial facilities. • General Manufacturing and Engineering Systems Reliable for structural piping systems in factories and mechanical installations. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure systems • Blind flange design allows for system isolation and pressure containment • Flat face design compatible with full-face gaskets and flat mating surfaces • Manufactured from forged carbon steels like ASTM A105 and A350 LF2 • Excellent strength, ductility, and impact resistance • Economical and durable for non-corrosive environments • Widely used across oil and gas, power, chemical, and water treatment sectors • Custom sizes, pressure classes, surface coatings, and face types available upon request Conclusion: DIN 2627 Carbon Steel Flanges PN 400 from Ladhani Metal Corporation are engineered for high-performance applications requiring strength, pressure retention, and reliability in demanding industrial environments. Whether used in power plants, oil pipelines, or steam systems, these flanges provide durable and cost-effective sealing for critical operations. Contact Ladhani Metal Corporation for product specifications, technical support, or custom solutions tailored to your piping system requirements.

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Titanium Flat Flange

DIN 2573 Titanium Flanges PN 6 are lightweight, corrosion-resistant plate flanges manufactured to DIN 2573 standards, specifically designed for low-pressure industrial and chemical applications. Fabricated from premium-grade titanium, these flanges are known for their exceptional strength-to-weight ratio, biocompatibility, and superior corrosion resistance, especially in aggressive environments involving chlorides, seawater, and oxidizing agents. DIN 2573 titanium flanges are ideal for critical applications across industries such as chemical processing, desalination, offshore engineering, medical systems, and aerospace. Ladhani Metal Corporation is a trusted supplier and exporter of precision-engineered titanium flanges, delivering products that meet stringent global quality standards. The DIN 2573 design, combined with the inherent material advantages of titanium, ensures long-lasting performance and ease of integration in low-pressure piping systems. Pressure Rating: • PN 6 (6 bar / 87 psi): Suitable for low-pressure pipelines and systems where outstanding corrosion resistance and long service life are essential, even under chemically aggressive or saline conditions. Flange Types: • Plate Flanges Standard flat flanges designed for bolted connections with gasket sealing, suitable for low-pressure service. • Flat Face (FF) Flanges Ensures full contact with mating flanges or non-metallic components to prevent stress cracking or uneven loading. • Slip-On Flanges Allow for easy alignment and welding, widely used in systems where frequent maintenance or disassembly is required. • Custom-Machined Flanges Available in custom sizes, dimensions, and titanium grades to suit specific project or industry needs. Titanium Grades and Composition: 1. Grade 2 (Commercially Pure Titanium) Composition: • Titanium (Ti): ≥ 99.2% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Used in desalination plants, chemical handling, marine equipment, and medical fluid systems due to its excellent formability, corrosion resistance, and biocompatibility. 2. Grade 5 (Ti-6Al-4V – Titanium Alloy) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% Applications: Preferred in aerospace, high-performance marine, and industrial applications requiring superior mechanical strength, wear resistance, and corrosion protection. Applications of DIN 2573 Titanium Flanges: • Chemical and Petrochemical Plants: Ideal for conveying aggressive acids, chlorides, and alkalis in low-pressure systems. • Desalination and Marine Systems: Exceptional resistance to seawater corrosion makes them suitable for brine, saltwater, and offshore structures. • Medical and Pharmaceutical Equipment: Non-toxic and biocompatible properties support sterile piping systems for fluids and gases. • Aerospace and Defense: Lightweight and high-strength material enhances performance in low-pressure structural and fuel systems. Key Features: • Manufactured according to DIN 2573 specifications • Designed for PN 6 low-pressure applications • Superior corrosion resistance in marine and chemical environments • Lightweight with high structural strength • Suitable for welding, pickling, passivation, and surface customization • Available in Grade 2, Grade 5, and other titanium alloys Conclusion: DIN 2573 Titanium Flanges PN 6 by Ladhani Metal Corporation offer a high-performance, corrosion-resistant solution for low-pressure systems exposed to harsh environments. With excellent mechanical properties and unmatched longevity, these titanium flanges serve critical roles in chemical, marine, medical, and water treatment industries. For detailed specifications, custom sizes, or material selection assistance, contact Ladhani Metal Corporation.

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Titanium Hex Bolts And Nuts

Product name:Titanium Hex Bolts And Nuts Standard: DIN127 Material: Gr1 Gr2 Gr5 Gr7 Gr12 Size: M2-M52 Surface: Polished Technique: CNC Machined, Forged Titanium is highly stable in various concentrations of nitric acid and chromic acid, and it is also very resistant to corrosion in alkaline solutions and most organic acids and compounds.The bolts made of GR2 pure titanium are corrosion resistant and light in weight, which is suitable for application in chemical industry.Titanium hex bolts are produced in strictly accordance with DIN933 standard, and the smallest spot specifications from M3 are available in stock. Item Name DIN933 Titanium hex head bolts and nuts Material Pure Titanium Grade Gr1 Gr2 Gr5 Gr7 Gr12 Standard DIN933 DIN 934 Surface Treatment Forged or CNC machined Color Ti natural Applications Chemical Industry Certificate ISO 9001:2015, EN 10204/3.1 Features 1. Not easy to rust; 2. Resistance to acid and alkali corrosion; 3. Light weight; 4. Has a long service life, widely used in aerospace, electroplating, chemical industry, machinery, etc. Gr2 Titanium Bolts Nuts Hex Type M6 M8 M10 High Stability Anti Alkali Corrosion 0 Physical properties of different grade titanium bolts: Tensile Strength(min) Yeild Strength(min) Elongation(%) ksi MPa ksi MPa Grade 1 35 240 20 138 24 Grade2 50 345 40 275 20 Grade 5 130 895 120 828 10 Grade 7 50 345 40 275 20 Grade 12 70 483 50 345 18

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Product Name: Titanium Screw Standard: DIN933 DIN934 Material: Gr2 Head Type: Hexagon Head Surface: Polished Technique: CNC Machined, Forged Titanium Hexagon Bolts and Nuts Product Information of Titanium Hexagon Bolts and Nuts Material: GR2 Standard: DIN933, DIN934 Technique: CNC/Forged Surface: Polished Size: Bolts M3-M48 Nuts M1-M90 Hot Tags: titanium hexagon bolts and nuts, China, manufacturers, suppliers, factory, customized, low price, in stock, made in China, titanium sheets 1mm thickness, Titanium Anodizing Fixtures, 1 mm titanium wire, Titanium Mesh Basket, astm f67 titanium bar, Titanium Studs And Nuts LADHANI METAL CORPORATION, MUMBAI, INDIA Company Information Ladhani Metal Corporation. We are committed to integrate engineering steel resources in India and serve the global engineering steel market. Our company has more than 32 years of experience in steel researching, production, managing and sales. In the aspect of resources and information, we have established cooperative and stronger relationship with nearly hundred enterprises, either state-owned or private owned in India. What’s more, we have built long, deep and close business relationship with dozens of steel company, Sharing and holding equities with several steel enterprises. Because of the close cooperation with steel companies and our pioneering spirit, which can ensure us stay at the top competition, and ensure our customers get what they really want! FOR MORE DETAIL CONTACT US AT :- ladhanimetal@gmail.com ladhanimetals@gmail.com www.ladhanimetal.in www.ladhanimetal.com LADHANI METAL CORPORATION, MUMABAI, INDIA, AVAILABLE AT FOLLOWING LOCATION:- Adilabad, Agartala, Agra, Ahmedabad, Ahmednagar, Ajmer, Akola , Aligarh , Alipore , Allahabad , Alleppey , Almora , Alwar , Alwaye , Amalapuram , Amaravati , Ambala , Amreli , Amritsar , Anakapalle , Anand , Anantapur , Andhra Pradesh , Anna Road , Arakkonam , Arunachal Pradesh , Asansol , Aska , Assam , Aurangabad , Azamgarh , Bagalkot , Bahraich , Balaghat , Balangir , Balasore , Ballia , Banasanktha , Banda , Bangalore , Bankura , Barabanki , Barabazaar , Baramulla , Barasat , Bardoli , Bareilly , Barmer , Bastar , Basti , Beawar , Beed , Begusarai , Belgaum , Bellary , Berhampur , Bhadrak , Bhagalpur , Bharatpur , Bharuch , Bhatinda , Bhavnagar , Bhilwara , Bhimavaram , Bhiwani , Bhojpur , Bhopal , Bhubaneswar , Bhusaval , Bidar , Bihar , Bijapur , Bijnor , Bikaner , Bilaspur , Birbhum , 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90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, high-temperature oxidation, and mechanical wear. These shields are widely used in thermal power plants, petrochemical systems, and process industries where tubes are exposed to harsh operating conditions such as high-velocity flue gases, slag, and thermal cycling. Their semi-cylindrical shape allows for easy installation over both straight and curved tube surfaces without system disassembly. SS 410 U Type Inner Half Round Tube Shield The SS 410 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 410, which offers good corrosion resistance, excellent wear resistance, and moderate high-temperature strength. The inner U-type design is specifically configured to cover the internal arc of U-bend tubes, an area especially prone to erosion caused by turbulence, thermal gradients, and high-velocity gas impingement. SS 410 provides a hard, durable barrier against mechanical and thermal stress in industrial heat transfer equipment. • Inner U Type Half Round Tube Shield – Protects the internal bend of U-bend tubes from erosion, slag buildup, and high-temperature wear. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of SS 410 U Type Inner Half Round Tube Shields, offering cost-effective and durable protection solutions for critical tube components in high-temperature service environments. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Best suited for moderate to high-temperature environments where abrasion resistance, mechanical strength, and oxidation resistance are important. Uses • Inner arc shielding of U-bend tubes in power plant boilers and superheaters exposed to flue gas turbulence • Protection of return bends in WHRBs and HRSGs where scaling and erosion are common • Applied in curved tube sections in steam reformers, furnaces, and heat exchangers • Ideal for use in chemical, cement, and metallurgical plants with abrasive flue gas and slag exposure • Suitable for systems requiring enhanced wear resistance under cyclic thermal loading Features • Good high-temperature oxidation resistance – Performs well in oxidizing atmospheres up to 650°C • Inner bend protection – Focused coverage for the area most affected by turbulent gas flow and erosion • Wear resistance – Offers excellent surface hardness and mechanical strength for long-term use • Secure fit – Custom-manufactured to match the tube’s radius and diameter for effective shielding • Quick installation – Can be fixed using clamp-on, banding, or welding techniques depending on system requirements • Cost-effective performance – Provides a durable and affordable solution for erosion and heat protection Applications • thermal power plants – Shields inner U-bends in boiler and superheater sections from erosion and slag impact • waste heat recovery systems – Used in WHRBs and HRSGs to protect internal tube arcs from scale and corrosion • petrochemical facilities – Installed in curved tube coils and return bends exposed to acidic and abrasive gas streams • industrial furnaces and reformers – Suitable for inner arc coverage in high-temperature gas flow zones • cement and chemical plants – Defends against mechanical wear and heat stress in return tube bends Conclusion The SS 410 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a durable and cost-efficient solution for shielding the inner arc of U-bend tubes in thermally and mechanically demanding environments. Its martensitic structure and wear-resistant properties make it a reliable choice for protecting tube surfaces from erosion, scaling, and heat-induced damage in power and process applications. For custom orders, technical support, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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