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'auxiliary piping'

Items tagged with 'auxiliary piping'

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2630 carbon steel flanges PN 2.5 are precision-engineered weld neck flanges designed in accordance with the DIN 2630 standard, suitable for low-pressure applications up to 2.5 bar (36.25 psi). Manufactured from high-quality carbon steel grades such as ASTM A105 and A350 LF2, these flanges offer reliable mechanical strength and excellent weldability. Carbon steel flanges are ideal for general-purpose piping systems where toughness, cost-effectiveness, and structural integrity are required in low-pressure environments. Ladhani Metal Corporation is a trusted global manufacturer and supplier of carbon steel flanges, known for delivering quality components built to meet international standards. Our DIN 2630 PN 2.5 carbon steel weld neck flanges are widely used in industries such as oil and gas, water treatment, power generation, and general manufacturing. Every flange is manufactured under stringent quality control to ensure performance, durability, and compliance with customer requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure systems requiring durable, cost-effective materials with high mechanical strength. Flange Type: • Weld Neck Flanges Equipped with a long tapered hub to ensure smooth fluid flow and reduce stress concentration, these flanges are suited for critical applications involving pressure and temperature changes. • Flat Face (FF) Flanges Flat face flanges provide uniform gasket compression, especially when used with cast components or soft gasket materials in low-pressure setups. Carbon Steel Grades and Chemical Composition: ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Commonly used in ambient- and high-temperature service in pressure systems. Ideal for general-purpose industrial piping, valve connections, and flanged joints. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15 – 0.30% Applications: Designed for low-temperature services where enhanced notch toughness is essential, such as cryogenic and refrigerated systems. Applications of DIN 2630 Carbon Steel Flanges PN 2.5: • Oil and Gas Industry Used in upstream and downstream piping for fluid transport under low-pressure conditions. • Water Treatment Plants Ideal for piping systems handling potable water, wastewater, and industrial effluents. • Power Generation Applied in cooling systems, boilers, and auxiliary piping in thermal and hydroelectric power plants. • General Industrial Use Suitable for manufacturing facilities, mechanical piping, and structural connections. Key Features: • Manufactured as per DIN 2630 standards • PN 2.5 pressure class for low-pressure piping systems • Weld neck design improves mechanical stability and flow characteristics • Flat face option enables consistent sealing with softer gasket materials • High strength, excellent machinability, and cost-efficiency • Available in standard and customized sizes, face types, and surface finishes Conclusion: DIN 2630 Carbon Steel Flanges PN 2.5 from Ladhani Metal Corporation provide a practical and durable solution for low-pressure piping systems across various industries. With strong mechanical properties, reliable performance, and economical pricing, these flanges are ideal for applications requiring consistent quality and weldability. For technical support, custom solutions, or pricing, contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2576 Carbon Steel Flanges PN 10 are slip-on type flanges manufactured in accordance with the DIN 2576 standard, suitable for piping systems operating under low to moderate pressures. Made from high-quality carbon steel, these flanges offer good mechanical strength and are cost-effective solutions for a wide range of industrial applications where corrosion resistance is not the primary concern. The slip-on design allows easy fitting over the pipe and facilitates welding on both the inner and outer edges, ensuring reliable and leak-proof connections. Ladhani Metal Corporation is a reputed manufacturer and global supplier of carbon steel flanges, delivering components that comply with international quality and dimensional standards. DIN 2576 carbon steel flanges are widely used in general-purpose piping systems across industries such as oil and gas, power generation, HVAC, water treatment, and process industries. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for use in low to medium pressure systems with stable operational demands. Flange Types: • Slip-On Flanges These flanges slide over the pipe end and are welded on both sides, allowing for simple installation and strong mechanical joints. • Flat Face (FF) Flanges Designed to mate with flat gaskets and flat surfaces, suitable for systems involving cast iron or non-metallic components. Carbon Steel Grades and Composition: Common Grades: • ASTM A105 (Forged Carbon Steel) • ASTM A516 Grade 70 (Pressure Vessel Quality Steel) • IS 2062 (Structural Carbon Steel) Typical Composition (ASTM A105): • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% Applications: DIN 2576 carbon steel flanges are preferred in systems where high strength is required and the risk of corrosion is minimal or controlled through external protection (e.g., coatings or linings). Common applications include: • Oil and Gas Transmission Used in pipelines and flowlines where moderate pressures are involved. • Power Plants Suitable for steam, water, and air systems in thermal and hydroelectric power stations. • Water Treatment and Distribution Employed in clean water and wastewater systems, including pumping stations and storage tanks. • HVAC Systems Utilized in heating, ventilation, and air conditioning ducting and piping. • Chemical and Petrochemical Applied in non-corrosive fluid handling and auxiliary systems. • Structural and Fabrication Works Used in non-pressure retaining structural supports and frames. Key Features: • Manufactured to DIN 2576 standards • PN 10 pressure rating for medium-duty applications • Cost-effective and mechanically strong • Available in a variety of carbon steel grades • Slip-on design offers ease of installation and alignment • Flat face design compatible with flat gaskets and soft materials • Ideal for industrial sectors with controlled or minimal corrosion environments • Custom drilling, dimensions, and surface treatments available Conclusion: DIN 2576 Carbon Steel Flanges PN 10 by Ladhani Metal Corporation offer a practical and economical solution for low to moderate pressure piping systems. With reliable performance, ease of installation, and availability in various carbon steel grades, these flanges are suited for a broad range of applications in power, water, oil and gas, and infrastructure industries. For detailed specifications, material compatibility, or project-based orders, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2573 Stainless Steel Flanges PN 6 are precision-manufactured flat flanges made from high-grade stainless steel, designed for low-pressure applications across a broad range of industrial sectors. Compliant with DIN 2573 standards, these flanges provide excellent corrosion resistance, mechanical reliability, and compatibility with standard piping systems. They are commonly used in non-critical, low-pressure environments in industries such as water treatment, HVAC, food processing, and general utility piping systems. Ladhani Metal Corporation is a reputable manufacturer and exporter of stainless steel flanges, offering components that adhere to international quality benchmarks. The flat flange design simplifies assembly and disassembly, making these flanges a practical choice for systems requiring easy maintenance and reliable sealing at lower pressure ranges. Pressure Rating: • PN 6 (6 bar / 87 psi): Engineered for low-pressure systems where moderate sealing performance and corrosion resistance are essential. Flange Types: • Plate Flanges Used in low-pressure piping systems for simple bolted connections with gaskets. • Flat Face (FF) Flanges Ideal for use with cast iron equipment or non-metallic gaskets to ensure uniform surface contact. • Slip-On Flanges Designed for ease of installation by sliding over the pipe and welding both sides for moderate sealing. • Custom-Machined Flanges Available in specific dimensions and stainless steel grades as per customer specifications and operational requirements. Stainless Steel Grades and Composition: 1. 304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Used in water supply lines, food-grade piping, and low-pressure process lines due to its hygienic properties and corrosion resistance. 2. 316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Suited for mildly corrosive environments including water filtration systems and food-grade tanks. 3. 321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Applicable in moderately high temperatures or where intergranular corrosion resistance is important, such as thermal pipelines and heating systems. Applications of DIN 2573 Stainless Steel Flanges: • Water Distribution and Treatment Systems: Used in potable and waste water systems, ensuring non-reactive and rust-resistant performance. • HVAC and Building Installations: Employed in air ducts, chilled water lines, and other HVAC components where low-pressure performance is sufficient. • Food and Beverage Processing: Chosen for hygienic piping setups in non-pressurized fluid transfer applications. • Industrial Utility Lines: Integrated into auxiliary piping systems for lubricants, cooling water, and drainage. • Agricultural and Irrigation Systems: Used in low-pressure pumping and irrigation lines due to their corrosion resistance and ease of installation. Key Features: • Manufactured in compliance with DIN 2573 standard • PN 6 pressure rating suitable for non-critical systems • Excellent corrosion resistance with hygienic surface options • Flat and slip-on configurations for simplified assembly • Available in 304, 316, 321, and other stainless steel grades Conclusion: DIN 2573 Stainless Steel Flanges PN 6 by Ladhani Metal Corporation offer a cost-effective and reliable solution for low-pressure applications. Their corrosion-resistant material, ease of installation, and compliance with international standards make them ideal for various general-purpose industrial systems. For tailored configurations, specific material grades, or technical support, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Cr23Ni13 Half Round Straight Tube Shield The Cr23Ni13 Half Round Straight Tube Shield is fabricated in a semi-cylindrical form to cover the outer diameter of straight tubes. It serves as a physical barrier against erosion, slagging, scaling, and high-temperature oxidation. These shields help reduce wear caused by high-velocity gas streams and particulate matter in flue gas, ultimately extending tube life and minimizing unscheduled downtime in thermal systems. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Straight Tube Shields, offering precision-engineered solutions for tube protection in demanding industrial settings. Material Grade Cr23Ni13 – Heat-resistant alloy with high chromium and nickel content, engineered for thermal stability and resistance to oxidation. Chemical Composition of Cr23Ni13 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in power generation, petrochemical, and metallurgical industries. Uses • Straight tube protection in radiant and convection sections • Thermal shielding in reformers, superheaters, and waste heat boilers • Resistance barrier in gasification plants and incineration systems • Corrosion and erosion protection in flue gas environments • Applied in high-temperature ducting, manifolds, and piping systems Features • High resistance to high-temperature oxidation and scaling • Stable performance under thermal stress and temperature cycling • Protects tube surface from flue gas abrasion and corrosion • Extends the operational life of exposed straight tubes • Custom-engineered for perfect fit and effective shielding • Easy to install using weld-on, clamp-on, or banding methods Applications • waste heat recovery boilers – Prevent tube wall thinning in flue gas paths • petrochemical plants – Tube protection in ammonia and hydrogen reformers • power stations – Radiant and convection tube protection in steam boilers • incinerators – Shields tubes exposed to abrasive and corrosive gases • metallurgy – High-temperature shielding in heat treatment furnaces Conclusion Cr23Ni13 Half Round Straight Tube Shields from Ladhani Metal Corporation offer dependable protection in high-temperature and corrosive environments. Their high chromium and nickel content delivers excellent oxidation resistance, while the shield's structural design ensures durability and tube surface protection in thermal systems. For custom specifications or bulk requirements, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 410 Half Round Straight Tube Shields to offer cost-effective protection for boiler and heat exchanger tubes in moderate temperature and corrosive environments. SS 410 is a martensitic stainless steel that provides good corrosion resistance, mechanical strength, and wear resistance, making it suitable for shielding straight tubes exposed to flue gas erosion, ash deposits, and mild chemical exposure. SS 410 Half Round Straight Tube Shield The SS 410 Half Round Straight Tube Shield is designed to fit over the external surface of straight tubes, acting as a barrier against abrasive particles, high-velocity flue gases, and mechanical wear. It is widely used in power plants, waste heat recovery systems, and steam processing units where cost-effective protection is needed for tubes operating at medium temperatures. The material offers ease of fabrication and reliable resistance to oxidation up to 650°C. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Straight Tube Shields, delivering durable thermal protection for industrial piping systems. Material Grade SS 410 – Martensitic stainless steel known for its hardness, oxidation resistance, and moderate corrosion protection. Chemical Composition of SS 410 • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Iron (Fe): Balance Applications: Suitable for environments involving dry flue gases, fly ash, and light acidic fumes; commonly used in economizers and low-temperature steam sections. Uses • Straight tube protection in boilers and economizers • Installed in air preheaters and low-temperature superheaters • Applied in WHRBs to guard tubes from ash and erosion • Used in industrial steam systems with mild corrosion risk • Shields tubes in pulp, paper, and food processing units Features • Good oxidation resistance – Up to moderate temperatures (~650°C) • High hardness – Offers resistance against flue gas abrasion and ash impact • Cost-effective – Economical choice for medium-duty service • Easy to fabricate and weld – Suitable for various attachment methods • Customizable – Available in different sizes, lengths, and thicknesses • Enhances tube durability – Reduces wear and minimizes shutdowns Applications • thermal power plants – Used in low-heat sections for erosion protection • steam processing – Protects steam-carrying tubes from scale and impact • waste heat recovery units – Resists abrasive exhaust gases and particulate matter • cement and steel plants – Applied in dust-prone, dry gas environments • food and chemical industries – Suitable for non-aggressive process gas shielding Conclusion The SS 410 Half Round Straight Tube Shield from Ladhani Metal Corporation is a practical and robust solution for extending the life of tubes operating under dry, abrasive, and moderately corrosive service conditions. Its hardness and heat resistance make it ideal for protecting straight tube sections in a wide range of industrial systems. For standard and custom configurations, contact Ladhani Metal Corporation for technical consultation and orders.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered to protect boiler, superheater, and heat exchanger tubes from surface wear, high-temperature scaling, flue gas erosion, and slag buildup. These shields are widely used in thermal power plants, waste heat recovery systems, and high-temperature industrial processes. Designed in a half-round profile, they ensure secure and easy installation over curved or straight tubes, extending tube service life and reducing maintenance interruptions. Cr23Ni13 U Type Outer Half Round Tube Shield The Cr23Ni13 U Type Outer Half Round Tube Shield is manufactured from a high-alloy austenitic stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides superior resistance to oxidation, high-temperature corrosion, and thermal fatigue. The outer U-type shield is designed to protect the external curvature of U-bend tubes, which are often exposed to the harshest operating conditions—such as direct flame impingement, slag attack, and aggressive flue gas streams. • Outer U Type Half Round Tube Shield – Offers targeted protection for the outer arc of U-bend tubes, shielding against intense heat, slag erosion, and high-velocity gas flow. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr23Ni13 U Type Outer Half Round Tube Shields, offering durable, high-performance solutions for critical thermal and chemical environments. Chemical Composition of Cr23Ni13 – High-Alloy Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature, oxidizing, and corrosive environments requiring strong thermal stability, scale resistance, and long-term tube protection. Uses • Shielding U-bend outer arcs in superheaters and reheaters exposed to direct flame and thermal cycling • Protection of return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Coverage for high-temperature bends in petrochemical process heaters and cracking units • Applied in radiant coils and furnace tubes operating under oxidizing and high-velocity gas environments • Suitable for metallurgical, cement, and gas processing industries with extreme thermal conditions Features • Excellent oxidation and corrosion resistance – High chromium and nickel content ensures scale resistance in aggressive atmospheres • High thermal stability – Performs reliably at temperatures exceeding 1100°C, with resistance to thermal fatigue and distortion • Outer bend protection – Specifically guards the most vulnerable surface of the U-bend against slag and flame exposure • Custom fitment – Manufactured to match precise tube diameters and bend radii for tight, stable installation • Easy to install – Mountable with clamps, tack welds, or stainless bands without system disassembly • Long service life – Reduces frequency of tube replacement, enhancing system reliability and uptime Applications • thermal power plants – Used on outer arcs of U-bend tubes in boilers and superheaters to protect against slag and oxidation • petrochemical plants – Shields return bends in high-temperature heaters exposed to process gas erosion and carburization • waste heat recovery – Protects bends in WHRBs and HRSGs subjected to hot gas streams and temperature fluctuations • industrial furnaces – Installed in radiant sections and high-temperature piping in incinerators and process furnaces • cement and metallurgy industries – Applied to bends exposed to flame, dust, and thermal cycling under extreme heat Conclusion The Cr23Ni13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust, heat-resistant solution for protecting the outer curvature of U-bend tubes in aggressive thermal environments. With high oxidation resistance, thermal stability, and long-term structural durability, this shield is ideal for demanding applications in power, chemical, and industrial sectors where performance and reliability are critical. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr25Ni20 U Type Half Round Tube Shield The Cr25Ni20 U Type Half Round Tube Shield is a high-alloy protective component designed for U-bend tube sections in extreme temperature and corrosive service environments. Manufactured from Cr25Ni20, an austenitic heat-resistant stainless steel containing 25% chromium and 20% nickel, this shield offers exceptional resistance to oxidation, carburization, and high-temperature corrosion. It is ideal for shielding U-bends in heat exchangers, reformers, and superheaters exposed to long-term thermal cycling and aggressive industrial gases. • Outer U Type Half Round Tube Shield – Protects the outer arc of the U-bend from flame impingement, slag buildup, and high-velocity gas erosion in high-temperature zones. • Inner U Type Half Round Tube Shield – Shields the inner radius from turbulent gas-induced erosion, scaling, and localized thermal stress cracking. Ladhani Metal Corporation produces and supplies Cr25Ni20 U Type Half Round Tube Shields to support the performance and longevity of tubes operating under severe thermal and chemical load. Chemical Composition of Cr25Ni20 – High Chromium-Nickel Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and carburizing environments where heat resistance, structural integrity, and corrosion protection are essential. Uses • Protection of U-bend tubes in superheaters, reheaters, and heat recovery units in thermal power plants • Shielding curved tube sections in petrochemical reformers and high-temperature process gas systems • Guarding return bends in waste heat recovery boilers and HRSGs exposed to high thermal gradients and corrosive flue gases • Coverage of high-stress tube bends in chemical reactors and cracking furnaces • Suitable for use in metallurgy, cement kilns, and other high-heat processing systems Features • Outstanding heat resistance – Cr25Ni20 alloy maintains strength and structural integrity at temperatures exceeding 1000°C, with excellent oxidation resistance. • Superior corrosion protection – High chromium and nickel content offers strong resistance to carburization, nitridation, and sulfidation in aggressive gas environments. • Full U-bend coverage – Available in inner and outer configurations for complete protection of curved tube areas from erosion and scaling. • Precision fit – Custom-fabricated to match specific tube diameters and bend radii for a secure, vibration-free installation. • Quick installation – Can be mounted using banding, tack welding, or clamps without dismantling existing piping or tube assemblies. • Long service life – Engineered for durability in cyclic and continuous high-temperature service conditions, reducing downtime and replacement frequency. Applications • thermal power generation – Installed on U-bends in superheaters and reheaters to protect against extreme temperatures, slag impact, and flue gas corrosion. Extends service life and enhances system performance. • petrochemical processing – Used in tube bends of reformers and steam crackers operating in high-temperature, high-hydrocarbon environments. Ensures stability under carburizing conditions. • waste heat recovery systems – Shields U-tubes in WHRBs and HRSGs from flue gas erosion, slag accumulation, and heat-induced fatigue. • chemical and refining industries – Provides protection in reactors, heaters, and processing units where acidic and oxidizing gases are present at elevated temperatures. • metallurgical and cement industries – Ideal for tube bends exposed to extreme temperatures in kilns, furnaces, and gas processing lines. Conclusion The Cr25Ni20 U Type Half Round Tube Shield by Ladhani Metal Corporation delivers high-performance protection for U-bend tube sections operating under severe thermal and corrosive stress. With its high chromium-nickel alloy composition, this shield is engineered to withstand intense heat, oxidation, and chemical attack, making it an ideal solution for power generation, petrochemical, and high-temperature industrial systems. Custom-designed for fit, durability, and ease of installation, Cr25Ni20 shields enhance equipment reliability and reduce maintenance costs. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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