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'achieve high strength'

Items tagged with 'achieve high strength'

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Super Duplex Flanges

DIN 2566 super duplex flanges PN 16 are engineered for superior mechanical strength and excellent corrosion resistance in medium-pressure threaded piping systems. These flanges are manufactured in accordance with DIN 2566 standards and are designed for use in harsh environments where conventional stainless steel flanges may not perform reliably. With a threaded, non-welded design, they are ideal for systems that require ease of installation and frequent maintenance access. Ladhani Metal Corporation is a reputed manufacturer and exporter of super duplex stainless steel flanges, offering high-performance products with excellent dimensional accuracy, strength, and resistance to pitting, crevice corrosion, and stress corrosion cracking. These flanges are well-suited for demanding industries such as oil and gas, desalination, chemical processing, and offshore engineering. Flange Types: • Threaded (Screwed) Flanges: Quick and easy to install without welding; ideal for systems that require regular disassembly or adjustments. • Raised Face (RF) Flanges: Enhances gasket compression by focusing pressure on a smaller surface area for improved sealing. • Flat Face (FF) Flanges: Used in systems with flat-sealing surfaces, especially in low-pressure or brittle material connections. • Forged Threaded Flanges: Manufactured through precision forging to achieve superior strength, tight tolerances, and impact resistance. • Custom-Machined Flanges: Available in custom sizes, pressure ratings, and face types as per project specifications. Available Super Duplex Grade and Composition: 1. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.80% Applications: Super Duplex 2507 is used in highly corrosive environments where strength and corrosion resistance are paramount. Typical applications include subsea and offshore structures, chemical process systems, high-salinity water handling, pressure vessels, and marine components. Applications of DIN 2566 Super Duplex Flanges: • Offshore Oil & Gas: Withstands harsh subsea conditions and sour service • Desalination and Water Treatment: Excellent in brine and chlorinated environments • Chemical and Petrochemical Industries: Handles aggressive process chemicals with ease • Marine and Shipbuilding: High durability in saltwater and humid environments • Structural and High-Pressure Piping: Suitable for critical load-bearing and high-stress systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional corrosion resistance, especially against chlorides and sulfides • Very high tensile and yield strength • Threaded connection for fast and weld-free installation • Outstanding resistance to stress corrosion cracking and erosion • Supplied with material test certificates, third-party inspection (if required), and traceability documentation Conclusion: DIN 2566 super duplex flanges PN 16 from Ladhani Metal Corporation provide unmatched performance in extreme environments where both high strength and superior corrosion resistance are essential. Engineered for long service life with minimal maintenance, these flanges are the preferred solution for the most demanding industrial and marine applications. For inquiries, technical specifications, or project-based customization, contact Ladhani Metal Corporation today.

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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M S blind flange

DIN 2527 Mild Steel Blind Flanges are specialized components designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These flanges, made from mild steel, are used in a wide range of applications due to the material's strength, cost-effectiveness, and ease of fabrication. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength, making them ideal for general-purpose sealing in various industries. Material Composition of Mild Steel (MS) Flanges: Mild steel, or low-carbon steel, is commonly used for manufacturing DIN 2527 blind flanges. The composition of mild steel typically includes: Carbon (C): 0.05% to 0.25% – Provides strength while ensuring ductility and ease of welding. Manganese (Mn): 0.30% to 0.90% – Enhances strength and hardenability. Silicon (Si): 0.10% to 0.60% – Contributes to deoxidation and strength. Phosphorus (P): Up to 0.04% – Low phosphorus content ensures better toughness. Sulfur (S): Up to 0.05% – Low sulfur content to avoid brittleness. Iron (Fe): The remaining composition – Mild steel is primarily iron. This composition provides a cost-effective material with good weldability, formability, and mechanical properties for most non-corrosive applications. Key Features of DIN 2527 Mild Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: While mild steel doesn't handle extreme temperatures as well as superalloys like Inconel, it is suitable for moderate temperature environments where temperatures do not exceed around 300°C (572°F). Pressure Tolerance: DIN 2527 mild steel blind flanges are available in standard pressure ratings, such as PN6, PN10, PN16, and higher pressure classes depending on the application. These pressure ratings ensure the flanges are safe and durable under normal industrial pressures. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy of mild steel blind flanges, making them easy to install in piping systems. These flanges are available in various sizes and thicknesses, with flanges designed to meet specific pressure classes such as PN6, PN10, PN16, PN25, and PN40, depending on the application. Design and Types of DIN 2527 Mild Steel Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications where no further connection is required. It provides a simple and reliable seal for pipeline isolation. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems or applications with minimal sealing requirements. It is typically used in systems where the flange is bolted directly to a flat mating surface. Raised Face Blind Flange: Has a raised surface to improve sealing performance under higher pressure applications. This type ensures a tighter seal and is ideal for medium-to-high-pressure systems. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure systems, it has a groove that holds an RTJ gasket. This design ensures a high-pressure seal and is often used in critical applications where pressure integrity is essential. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, offering additional strength and stability. It is used in high-pressure or stressed systems that require the flange to be securely welded to the pipeline. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600, DN1000), to accommodate different pipe sizes and system requirements.

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Blind Flanges

DIN 2527 SS 321 Blind Flanges are specialized components used in industrial piping systems to close off the ends of pipes or equipment where no further connection is necessary. A blind flange is a solid, flat disc without a central bore, specifically designed to seal the open end of a pipe or a vessel. The DIN 2527 standard, developed by the German Institute for Standardization, defines the specifications for these flanges, ensuring that they meet high standards for dimensional accuracy, pressure tolerance, and mechanical strength. The SS 321 material, used for the production of these blind flanges, is an austenitic stainless steel known for its excellent resistance to high-temperature oxidation, corrosion, and scaling. The addition of titanium to this steel stabilizes its structure, making it suitable for environments where temperatures fluctuate or are consistently high. As a result, SS 321 blind flanges are frequently used in industries where both strength and resistance to harsh environmental conditions are paramount, including the chemical, petrochemical, aerospace, and power generation industries. By utilizing DIN 2527 SS 321 Blind Flanges, companies can ensure secure, long-lasting, and efficient closures for piping systems under challenging operational conditions. These flanges are essential in maintaining the integrity of systems exposed to elevated pressures and corrosive substances, ensuring the safe containment of fluids and gases. key Features of DIN 2527 SS 321 Blind Flanges: Material Composition of SS 321: Carbon (C): ≤ 0.08% Chromium (Cr): 17.0 - 19.0% Nickel (Ni): 9.0 - 12.0% Titanium (Ti): 5 times the carbon content, generally around 0.60% minimum, to prevent carbide precipitation. Manganese (Mn): 2.00% max Silicon (Si): 1.00% max Phosphorus (P): 0.045% max Sulfur (S): 0.030% max Pressure and Temperature Resistance: Operating Temperature: SS 321 can perform well in high-temperature environments, up to 900°C (1650°F) intermittently and up to around 700°C (1292°F) for continuous service. Design and Dimensions of DIN 2527 Blind Flanges: Pressure Ratings: The design of a DIN 2527 blind flange is primarily based on pressure class ratings (such as PN6, PN10, PN16, etc.), which denote the maximum pressure the flange can safely withstand. Bolt Holes: The number and size of bolt holes for DIN 2527 blind flanges are specified according to the flange's pressure class and size. The bolt pattern is designed to ensure a tight seal and accommodate appropriate bolt sizes for a given pressure class. Thickness: The thickness of a blind flange can vary depending on the pressure rating and size, with thicker flanges being required for higher pressure applications. Nominal Diameter: Blind flanges are available in various nominal pipe diameters (DN) ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more. Types of DIN 2527 SS 321 Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Common for general applications. Flat-Faced Blind Flange: Has a flat sealing surface, ideal for low-pressure systems and tight sealing. Raised Face Blind Flange: Features a raised surface around the center for better sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Has a groove for an RTJ gasket, designed for high-pressure applications, often used in the oil and gas industry. Long Weld Neck Blind Flange: Has an extended neck for welding, providing additional strength and used in high-pressure or stressed systems.

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Gr1 Titanium Seamless Tube

Product name: Gr1 Titanium seamless tube Standard:ASTM B338 Material:Grade 1 titanium Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr1 Titanium seamless tube The production process of titanium seamless pipe is complex. Three roll or multi roll rolling mill and drawing machine are usually used to roll or draw a certain specification of pipe blank through multiple passes, and finally produce seamless pipe after reducing diameter and wall. The production efficiency and yield of this process are low. Titanium seamless pipe from sponge titanium to pipe, through rolling or drawing, the material waste is large, the yield is only about 50%, and can not achieve mass production, and the production cycle is relatively long. Product name Titanium seamless tube Standard ASTM B861, ASTM B337, ASTM B338 Size OD5.0-114.0mmxWT0.5-7.0mmx1000-12000mm OD55mm-914mmxWT1.0-10.0mmx1000-6000mm Or according customer’s requirement. Material Titanium(Gr1, Gr2, Gr5, Gr7,Gr9,GR12) Technique Rolled Status Annealled Surface Acid wash,bright Application Exhaust pipe; exhaust pipe, petroleum pipeline;Sea farming; electroplating equipment;Fluid Transportation Piping etc. Certificate ISO9001:2008, TUV, EN10204.3.1 Types Out diameter Sizes Length NB Sizes (in stock) .0035” ~ 8” 1/8", 1/4", 3/8", 1/2", 5/8", 3/4", 1", 1.25", 1.5", 2", 2.5", 3", 4", 5", 6" Cut to length Titanium Seamless Tube (Custom Sizes) 6.35 mm OD To 101.6 mm OD As per requirement Cut to length Titanium seamless pipe features: 1. The thicker the wall thickness is, the more economical and practical it is. The thinner the wall thickness is, the higher its processing cost will be 2. The process of titanium seamless pipe determines its limited performance. Generally, the precision of seamless steel pipe is low, the wall thickness is uneven, the brightness of the inner and outer surface of the pipe is low, the sizing cost is high, and there are pockmarks and black spots on the inner and outer surface, which are not easy to remove 3. Its detection and shaping must be processed offline. Therefore, it embodies its advantages in high pressure, high strength and mechanical structure materials.

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers SS 304 Half Round Tube Shields designed to protect boiler tubes in power plants, HRSGs, WHRBs, and industrial steam systems. Boiler tubes are continuously exposed to high-velocity flue gases, abrasive ash particles, and soot blower erosion, which can cause premature thinning, oxidation, and wear. Manufactured from austenitic stainless steel grade SS 304, these shields provide excellent corrosion resistance, good mechanical strength, and reliable performance in high-temperature boiler environments. Function of Boiler Tubes • Carry water or steam through different heating sections of the boiler • Continuously exposed to high-temperature flue gases and abrasive particles • Often protected with Half Round Tube Shields in erosion-prone and soot blower impact zones Ladhani Metal Corporation manufactures, supplies, and exports SS 304 Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses, serving both domestic and international markets. SS 304 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.00 – 20.00% • Nickel (Ni): 8.00 – 10.50% • Iron (Fe): Balance Applications: Well-suited for boiler tubes in thermal power plants, HRSGs, WHRBs, and industrial steam systems where high corrosion resistance and durability are required. Uses • Shields boiler tubes from erosion, oxidation, and soot blower damage • Protects against abrasive ash particles and high-velocity gas flows • Extends service life of boiler components under elevated temperatures • Commonly used in utility boilers, waste heat recovery systems, and process plants Features • Excellent corrosion and oxidation resistance in boiler atmospheres • High mechanical strength at elevated temperatures • Long-lasting and cost-effective protection for boiler tubes • Precision-engineered for easy installation and accurate fit Applications • Power generation boilers – Protection for tubes exposed to high erosion • Waste heat recovery boilers – Guards against ash erosion and flue gas wear • Industrial steam systems – Durable under fluctuating temperature cycles • Process boilers – Reliable solution for extended service life in harsh conditions Conclusion The SS 304 Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation provides durable and corrosion-resistant protection for tubes operating under erosive and high-temperature conditions. Engineered for long service life and accurate fit, these shields are available in export-quality specifications to meet global industry requirements. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. DC07 DIN EN 10130 1.0873 The super deep drawing grade DC07 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard ensures that the technical requirements and test methods for cold-rolled products are met, which are of great importance in various industrial applications, especially where the highest demands are placed on formability and surface quality. DC07 is a particularly low-carbon steel characterized by exceptional cold formability. The chemical composition of DC07 is strictly controlled to ensure its excellent mechanical properties. The carbon content in DC07 is typically a maximum of 0.01 %, while the manganese content is a maximum of 0.20 %. The addition of micro-alloyed elements such as titanium and niobium can further improve formability and strength. The mechanical properties of DC07 are characterized by a very low maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. A particularly outstanding property of DC07 is its high elongation at break of at least 40 %, which underlines the excellent formability of the material. These properties make DC07 ideal for the production of complex components that require extremely high precision and surface quality, such as deep-drawn body parts in the automotive industry or highly complex components in the electronics industry. The DIN EN 10130 standard also specifies precise tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensuring consistently high product quality and meeting the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled steel flat products for cold forming, including the super deep-drawing grade DC07. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC07, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC07 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC07 therefore retains its exceptional cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for non-galvanized DC07. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC07 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the DC07 super deep-drawing grade offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on excellent formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC07 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. DC06 DIN EN 10130 1.0873 The special deep-drawing grade DC06 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the requirements and test methods for cold-rolled products used in various industrial applications, especially where high demands are placed on formability and surface quality. DC06 is an ultra-low carbon steel characterized by outstanding cold formability. The chemical composition of DC06 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC06 contains a maximum of 0.01% carbon, a maximum of 0.20% manganese and only minimal traces of phosphorus and sulphur. This small amount of alloying elements contributes to the steel’s exceptional formability and weldability. The mechanical properties of DC06 are also clearly defined. The material has a maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. In addition, DC06 has an elongation at break of at least 40%, which underlines its excellent formability. These properties make DC06 particularly suitable for the production of complex and precise components that require high formability, such as deep-drawn body parts in the automotive industry or sophisticated components in the household appliance industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of the end user. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC06. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC06, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC06 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC06 therefore retains its outstanding cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC06. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC06 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC06 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on outstanding formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC06 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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