Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to shield exposed tubes in boilers, heat exchangers, and furnaces from erosion, corrosion, and high-temperature damage. These shields are vital in extending equipment life and minimizing unplanned maintenance in industrial systems operating under extreme heat and pressure. SS 310S Half Round Tube Shield The SS 310S Half Round Tube Shield is a semi-cylindrical cover manufactured from high-quality stainless steel grade 310S. It is specifically designed for high-temperature environments where oxidation, scaling, and corrosive gas exposure are common. The “S” in SS 310S indicates lower carbon content than standard SS 310, which improves weldability and reduces the risk of carbide precipitation during welding and high-temperature exposure. The half-round profile allows easy installation over the tube surface, ensuring a tight fit and reliable protection across thermal cycles and mechanical stresses. Chemical Composition of SS 310S – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Protects boiler tubes from flue gas corrosion, abrasive wear, and scaling in high-temperature zones, especially in coal-fired and biomass plants. • Heat Exchanger Tube Shielding – Prevents erosion and chemical attack in steam and process gas exchangers, maintaining thermal efficiency. • Furnace Tube Protection – Shields tubes from direct flame impingement and high thermal loads in industrial furnaces, kilns, and incinerators. • Petrochemical and Refining Operations – Guards tubes in reformers, crackers, and reactors from carburization and oxidation in aggressive processing environments. • Superheater and Reheater Systems – Provides robust protection to tubes exposed to extreme thermal stress in high-pressure steam circuits. Features • High-Temperature Resistance – SS 310S withstands temperatures up to 1100°C continuously, making it suitable for severe service conditions. • Low Carbon Content – Enhanced weldability and reduced risk of intergranular corrosion during or after welding processes. • Half-Round Design – Engineered for precise fitment over existing tubes, allowing efficient installation and tube surface coverage. • Corrosion and Oxidation Resistance – Excellent resistance to high-temperature oxidizing environments and thermal scaling. • Custom Options – Available in multiple lengths, thicknesses, diameters, and with various mounting or clamping configurations. • Surface Finishes – Offered in pickled, passivated, and bright annealed finishes to match system requirements and aesthetics. Applications • Thermal Power Plants – Shields boiler tubes from soot blowers, slag, and hot gas erosion in economizers and superheaters. • Refineries and Petrochemical Plants – Applied to tubes in cracking furnaces and heat recovery systems to resist high-temperature corrosion. • Heat Recovery Steam Generators (HRSGs) – Enhances tube life in combined-cycle systems where exhaust gases impact tube bundles. • Chemical Processing Facilities – Protects process tubes in aggressive thermal and chemical environments including acid and gas streams. • Industrial Boilers and Steam Systems – Ensures longevity of steam lines and tubing in high-pressure, high-temperature operations across various sectors. • Marine and Offshore Installations – Withstands corrosive sea air and high thermal loads in shipboard and platform boiler systems. Conclusion The SS 310S Half Round Tube Shield by Ladhani Metal Corporation delivers a high-performance solution for tube protection in extreme thermal and corrosive environments. Its low carbon composition ensures superior weldability and resistance to intergranular attack, making it a preferred choice for welded systems and continuous high-temperature applications. These shields reduce wear, enhance equipment life, and lower maintenance costs in power generation, refining, chemical, and marine industries. With customizable dimensions, high-grade material quality, and precision engineering, Ladhani Metal Corporation is your trusted partner for robust and reliable tube shielding solutions. For technical assistance, custom fabrication, or a quotation tailored to your application, please contact Ladhani Metal Corporation
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