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'090 enhances toughness'

Items tagged with '090 enhances toughness'

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Duplex Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 duplex flanges, designed for reliable, high-strength connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically offered with a PN 6 pressure rating, these flanges are ideal for threaded pipe joints where welding is not required. Duplex flanges are crafted from duplex stainless steel, known for its dual-phase microstructure that combines the strength of ferritic steel with the corrosion resistance of austenitic steel. This makes them an excellent choice for applications where both mechanical performance and resistance to harsh environments are critical. Flange Types: • Threaded (Screwed) Flanges: Designed for easy installation and disassembly without welding, suitable for systems requiring frequent maintenance. • Raised Face (RF) Flanges: Enhances gasket sealing capabilities, ensuring leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Commonly used in low-pressure piping systems, especially with non-metallic gaskets. • Forged Threaded Flanges: Manufactured through forging for improved toughness, impact resistance, and pressure-handling capabilities. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) o Chromium (Cr): 22.0 – 23.0% o Nickel (Ni): 4.5 – 6.5% o Molybdenum (Mo): 3.0 – 3.5% o Nitrogen (N): 0.14 – 0.20% o Iron (Fe): Balance Applications: Ideal for chemical processing, marine applications, and high-chloride environments due to excellent pitting and crevice corrosion resistance. Applications of DIN 2565 Duplex Flanges: • Chemical and Petrochemical Industries: Withstand acidic and chloride-rich environments. • Marine and Offshore Structures: Resistant to seawater corrosion and stress corrosion cracking. • Oil & Gas Industry: Used in pressure vessels, heat exchangers, and subsea pipelines. • Pulp and Paper Industry: Excellent resistance to sulfide and chloride attack. • Desalination Plants: Long-lasting performance in salt-heavy environments. Key Features: • Compliant with DIN 2565 standard and PN 6 pressure rating • Superior strength and stress resistance compared to standard stainless steels • Excellent resistance to pitting, crevice, and stress corrosion cracking • Available in Duplex 2205 and Super Duplex 2507 grades • Delivered with full traceability and third-party inspection certificates Conclusion: DIN 2565 duplex flanges from Ladhani Metal Corporation are engineered for optimal performance in environments demanding both strength and corrosion resistance. Their robust construction, advanced metallurgy, and precise engineering make them ideal for industries where reliability and safety are paramount. For technical specifications, pricing, or bulk order inquiries, reach out to Ladhani Metal Corporation today.

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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carbon steel blind flange

DIN 2527 Carbon Steel (C.S.) Blind Flanges are designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These blind flanges are made from carbon steel, which is known for its strength, durability, and cost-effectiveness. The DIN 2527 standard ensures that these flanges meet precise dimensional and mechanical requirements for reliability under various industrial conditions. Material Composition of Carbon Steel (C.S.) Blind Flanges: The material used in DIN 2527 carbon steel blind flanges typically includes carbon steel grades like St 37, St 52, or A105, which are commonly used for pressure-containing parts in piping systems. The general composition of carbon steel includes: Carbon (C): 0.05% to 0.25% – Provides strength and hardness. Manganese (Mn): 0.30% to 0.90% – Enhances toughness and strength. Silicon (Si): 0.10% to 0.60% – Adds strength and hardness. Phosphorus (P): Up to 0.04% – Ensures better toughness and workability. Sulfur (S): Up to 0.05% – Keeps the material ductile and machinable. Iron (Fe): The remainder of the material – Makes up the base composition. These carbon steel grades provide excellent mechanical properties, such as strength, ductility, and weldability, making them suitable for a wide range of applications in moderate temperature and pressure environments. Key Features of DIN 2527 Carbon Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Carbon steel can withstand temperatures up to 400°C (752°F) without significant degradation. It is ideal for moderate temperature applications. Pressure Tolerance: DIN 2527 carbon steel blind flanges come with pressure ratings such as PN6, PN10, PN16, PN25, and higher, ensuring they can safely handle pressure in piping systems. Corrosion Resistance: Carbon steel is not highly resistant to corrosion, especially in moisture, chlorides, or acidic environments. To enhance the corrosion resistance, these flanges can be galvanized or coated (with zinc or paint), which helps in increasing their durability in mildly corrosive environments. Strength and Durability: Carbon steel offers high strength and good toughness under moderate stress and pressure conditions. It is stronger than mild steel, providing a reliable seal for general industrial use. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy, enabling easy and reliable installation. Carbon steel blind flanges come in different pressure ratings like PN6, PN10, PN16, and PN25, providing flexibility based on the system's pressure requirements. Design and Types of DIN 2527 Carbon Steel Blind Flanges: Standard Blind Flange (Type A): A solid circular flange used for general isolation of pipeline sections where no further connection is needed. Flat-Faced Blind Flange: This flange features a flat sealing surface, making it suitable for low-pressure systems or applications where a tight seal is not required. Raised Face Blind Flange: Has a raised surface for a better seal in medium-to-high-pressure systems, where the flange is bolted to a matching raised face of another flange. Ring-Type Joint (RTJ) Blind Flange: Used in high-pressure systems, this flange has a groove that holds an RTJ gasket, offering a superior seal under high-pressure conditions. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, providing additional strength and making it suitable for high-pressure or high-stress applications. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600), ensuring compatibility with different pipe sizes and system requirements.

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blind flanges

A DIN 2527 AISI 4140 blind flange is a specialized type of blind flange made from AISI 4140 alloy steel, adhering to the DIN 2527 German standard. Blind flanges are crucial components in piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or stop the flow of fluids. The AISI 4140 material used for this specific flange is a high-strength alloy steel known for its robustness and excellent mechanical properties, making it ideal for high-stress applications. AISI 4140, a chromium-molybdenum alloy steel, is renowned for its excellent mechanical properties, including high tensile strength, hardness, and resistance to wear. It is often used in heavy-duty applications such as in the automotive, aerospace, and oil & gas industries, where the need for robust materials is crucial. The use of AISI 4140 steel in a DIN 2527 blind flange ensures that the flange can handle high pressures, temperatures, and mechanical stresses without compromising on performance or safety. Material: AISI 4140 Alloy Steel Composition: AISI 4140 is a medium-carbon steel alloy that contains chromium (Cr) and molybdenum (Mo) as its primary alloying elements. These elements improve the steel's hardness, strength, and wear resistance. Key Properties: Strength: High tensile strength and yield strength, making it capable of withstanding high loads and stress in high-pressure applications. Toughness: Offers excellent toughness and impact resistance, making it suitable for challenging environments where forces are dynamic. Hardness: Can be heat-treated to achieve high hardness levels, providing resistance to wear and abrasion. Corrosion Resistance: While AISI 4140 is not as corrosion-resistant as stainless steel, it can still perform well in less corrosive environments with proper surface treatment (e.g., coatings or galvanizing). Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole. Its purpose is to seal the end of a pipe or vessel, effectively "closing" the pipeline or system. Bolt Holes: The flange has evenly spaced bolt holes around the perimeter, allowing it to be bolted securely to the corresponding flange or fitting in the system. These holes align with the bolt pattern of other components. Thickness: The flange thickness varies depending on the size, pressure class, and specific application requirements. It is designed to withstand internal pressure while providing a reliable seal. Pressure Rating: Flanges are typically rated according to pressure classes such as PN 6, PN 10, PN 16, PN 25, etc., indicating the maximum pressure the flange can safely handle without failure. Applications Pipeline Sealing: The primary function of a blind flange is to seal the open end of a pipeline, preventing the passage of fluids, gases, or other materials through the system. System Isolation: Blind flanges are used to isolate a section of the system for maintenance or repairs, allowing for safe disconnection of parts while maintaining system integrity. Pressure Containment: AISI 4140 blind flanges are also used in applications where maintaining pressure within a system is critical. The high strength and durability of AISI 4140 make it suitable for use in high-pressure environments. Types of Blind Flanges in DIN 2527 Raised Face (RF): The flange surface has a small raised area around the bolt circle to improve sealing when mated with a gasket. Flat Face (FF): The flange surface is level with the flange body, typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): The flange may feature a groove to accommodate a metal ring gasket for high-pressure applications, providing a secure, reliable seal.

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 310 Half Round Tube Shields specifically designed to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where the steam is reheated after partial expansion in the high-pressure turbine to improve efficiency and prevent moisture formation. Manufactured from high-temperature austenitic stainless steel grade SS 310, these shields offer outstanding resistance to oxidation, carburization, and scaling at elevated temperatures, making them suitable for extreme boiler environments. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in areas where flue gas velocity and ash particles cause wear Ladhani Metal Corporation manufactures, supplies, and exports SS 310 Half Round Tube Shields in various lengths, diameters, and thicknesses, serving both domestic and international markets. SS 310 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Suitable for reheater sections in thermal power plants, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs) exposed to severe oxidation, scaling, and erosive flue gas conditions. Uses • Protects reheater tubes from erosion, oxidation, and soot blower impact • Shields R/H tubes in high-temperature, high-velocity flue gas zones • Extends operational life of boiler steam circuits in aggressive environments • Applicable in utility boilers, WHRBs, HRSGs, and petrochemical heaters Features • Excellent oxidation resistance – Withstands continuous service up to 1100°C • Superior scaling resistance – Performs well in cyclic temperature conditions • High chromium and nickel content – Enhances corrosion and heat resistance • Precision fit – Matches tube curvature for maximum shielding efficiency Applications • Power generation boilers – Long-term protection for reheater tubes under extreme thermal loads • Waste heat recovery systems – Safeguards tubes in erosive and high-temperature flue gas streams • Industrial steam plants – Maintains performance in fluctuating thermal cycles • Petrochemical furnaces – Suitable for aggressive reheating environments Conclusion The SS 310 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides exceptional high-temperature and oxidation-resistant protection for critical steam circuit components. Designed for precision fit, durability, and long service life, these shields reduce wear, minimize downtime, and are available in a wide range of export-ready specifications. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Boiler Half Round Tube Shields engineered for superior protection of boiler tubes in extremely high-temperature and abrasive service environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr25Ni20Si2 delivers exceptional resistance to oxidation, carburization, and high-temperature scaling. The added silicon improves anti-oxidation properties and enhances structural stability during prolonged thermal exposure. These shields are precision-formed into a half-round profile to ensure accurate coverage of straight boiler tube sections. They provide a durable physical barrier against flue gas erosion, soot blower impact, and particle-laden gas flow, significantly extending the operational life of boiler tubes. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr25Ni20Si2 Boiler Half Round Tube Shields in a wide range of sizes, thicknesses, and lengths, catering to both domestic and international markets. 1Cr25Ni20Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheaters, reheaters, and economizers • Protects against oxidation, scaling, and particulate erosion • Suitable for carburizing and high-silicon demanding environments • Extends tube life in power generation and process heating units Features • Enhanced oxidation resistance – Silicon addition boosts scale resistance at extreme temperatures • Superior thermal stability – Maintains mechanical integrity during prolonged heat exposure • Precision-engineered profile – Ensures a secure and accurate fit over boiler tubes • Flexible installation – Can be welded, clamped, or banded based on site requirements • Export-ready – Compliant with international quality and dimensional standards Applications • Thermal power stations – Protects superheater and reheater tubes from oxidation and erosion • Waste heat boilers – Guards tubes in severe heat recovery operations • Petrochemical and refinery heaters – Resists carburization in furnace conditions • Metallurgy and cement industries – Provides reliable tube protection under abrasive, high-heat gas flows Conclusion The 1Cr25Ni20Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is designed for extreme service conditions where oxidation, scaling, and high-temperature wear are major concerns. With its silicon-enhanced heat-resistant alloy composition and precise manufacturing, it ensures prolonged boiler tube life and reduced downtime. Available in customized sizes for both domestic and export orders, these shields offer dependable performance in the world’s toughest boiler and furnace environments. For specifications and order inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields specifically designed to protect the outer curvature of U-bends and 90-degree turns in high-temperature tubes used in boilers, superheaters, reheaters, heat exchangers, and industrial furnaces. Made from high-alloy austenitic stainless steel grade 1Cr25Ni20Si2, these shields provide excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue. The added silicon content enhances the steel’s oxidation resistance and structural stability in severe thermal environments. The semi-cylindrical design is precisely formed to contour the bend radius of return tubes, creating an effective barrier against particulate erosion, ash impact, and high-velocity gas flow. 1Cr25Ni20Si2 shields are ideal for thermal power generation and industrial systems exposed to oxidizing, carburizing, and dry corrosive atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields, offering tailored configurations to meet diverse thermal protection requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature systems in boilers, reheaters, thermal incinerators, and petrochemical furnaces where resistance to oxidation, scaling, and heat-induced deformation is critical. Uses • Shields 90-degree curved tube sections in superheaters, reheaters, and economizers • Applied in high-temperature HRSG and WHRB coils exposed to harsh flue gases • Protects against scaling, oxidation, and high-velocity particulate erosion • Used in industrial furnaces, reformers, and exhaust gas boilers requiring thermal durability Features • Superior oxidation resistance – Silicon addition enhances resistance to scale formation at elevated temperatures • High-temperature performance – Withstands sustained thermal stress and cyclic heating • Structural stability – Maintains mechanical integrity during long-term high-temperature exposure • Accurate form – Manufactured to match specific bend radii and pipe sizes for full coverage • Flexible mounting – Can be installed using welding, banding, or mechanical clamps • Custom availability – Offered in various wall thicknesses, bend angles, lengths, and diameters Applications • Thermal power plants – Guards steam tubing and return bends from thermal wear and surface damage • Waste heat recovery units – Shields tube bends from high-temperature gas erosion • Petrochemical furnaces – Used in radiant coils and transfer lines operating at extreme temperatures • Metallurgical and cement industries – Protects heat exchange tubes exposed to oxidizing and abrasive conditions Conclusion The 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides high-performance protection in extreme heat environments where oxidation, scaling, and erosion pose critical challenges. Engineered for longevity and thermal resilience, these shields are ideal for demanding industrial applications. For specialized configurations, technical guidance, or material selection support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation manufactures high-strength SS 420 Outer Half Round 90 Degree Bend Tube Shields engineered to protect the outer arc of 90-degree bends and U-bend tubes in boilers, superheaters, reheaters, and heat exchangers. Made from martensitic stainless steel grade SS 420, these shields provide excellent resistance to wear, scaling, and moderate corrosion. With high hardness and superior mechanical durability, SS 420 shields are ideal for protecting high-stress bend sections exposed to fly ash erosion, abrasive particulate flow, and elevated temperatures. The semi-cylindrical design is precisely formed to match the outer curvature of tube bends, delivering a close, secure fit that enhances thermal protection and structural integrity. These shields are widely used in industries requiring impact resistance and long-term durability in high-temperature service environments. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 420 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made options suited to specific plant and coil requirements. SS 420 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for use in high-temperature, erosion-prone boiler environments, waste heat recovery units, and thermal process systems requiring high hardness and strength. Uses • Protection of outer U-bends and 90-degree curves in boilers and HRSGs • Applied in waste heat sections of reformers and exhaust ducts • Shields curved tube surfaces from mechanical impact and fly ash erosion • Ideal for process units where scale and soot buildup are prevalent Features • High hardness – Provides excellent wear and erosion resistance • Thermal endurance – Performs reliably under elevated temperatures • Corrosion resistance – Withstands flue gas and mildly aggressive media • Precision-engineered – Conforms to tube geometry for optimal fit • Flexible mounting – Clamp-on, weld-on, or banding as per application • Custom sizes – Offered in multiple lengths, bend radii, and thicknesses Applications • Thermal power plants – Shields high-wear tube bends in superheater and reheater sections • Waste heat boilers – Protects curved sections in ash-rich environments • Cement and pulp industries – Resists scale and gas flow damage • Petrochemical plants – Used in high-temperature convection and process coils Conclusion The SS 420 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers high-performance protection for curved tubes in demanding thermal and abrasive environments. With superior hardness, precise form, and corrosion resistance, it ensures longer service life and reduced maintenance in high-wear zones. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers robust SS 410 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, reheaters, and waste heat recovery systems. Manufactured from martensitic stainless steel grade SS 410, these shields provide excellent resistance to abrasion, scaling, and thermal fatigue, making them ideal for high-wear zones where mechanical durability is critical. The semi-cylindrical shield conforms to the outer arc of curved tubes, forming a physical barrier that prevents fly ash erosion, gas flow impingement, and high-temperature wear. Widely used in power plants and industrial steam systems, these shields ensure longer tube life and reduce unplanned maintenance. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made solutions tailored to plant specifications and coil geometries. SS 410 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for high-wear, moderately corrosive environments such as power boilers, WHRBs, HRSGs, and industrial heaters. Uses • Shielding 90-degree return bends in boilers and reheaters • Protecting U-bend tubes in WHRBs and flue gas systems • Guarding tube bends in waste heat sections of thermal processing units • Applied in environments where erosion from ash or particulate flow is prevalent Features • Excellent wear resistance – Ideal for abrasive service conditions • Thermal stability – Maintains strength and hardness at elevated temperatures • Mechanical durability – Withstands impact, vibration, and cyclic stresses • Accurate fit – Precision-shaped to match tube bend radius and diameter • Installation flexibility – Can be clamped, welded, or banded securely • Custom options – Available in various lengths, radii, and wall thicknesses Applications • Thermal power plants – Protects critical bend zones in high-ash areas • WHRBs and HRSGs – Used in exhaust recovery systems exposed to soot and gas flow • Petrochemical units – Applied in high-temperature reformers and heaters • Cement and process industries – Guards curved tube surfaces from scale and erosion Conclusion The SS 410 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is a durable and cost-effective solution for protecting curved boiler and heat exchanger tubes in abrasive and thermal environments. With superior wear resistance and reliable mechanical strength, it extends service life and enhances equipment performance. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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