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'weld microstructure'

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"LADHANI METAL CORPORATION is a professional Manufacturer of Stainless Steel Butt Weld , Socket Weld and Threaded Fittin.we have been producing A403/A403M-99a , A774/A774M-98, A182/182M , A182/A182M, A778 - A778-98 Stainless Steel Socket Weld Reducing Tee since 1988. We are Manufacturer of Stainless Steel Socket Weld Reducing Tee , Our products are manufactured using quality material and go through a rigorous quality check at all stages of production to ensure quality. LMC has an extensive history of Stainless Steel Socket Weld Reducing Tee Manufacturing in india, and Exporting and Trading.We are India Origin Factory of Stainless Steel Socket Weld Reducing Tee We at LMC has a wide selection at great prices to help you get creative. All the Stainless Steel Socket Weld Reducing Tee are quality guaranteed. If you have any question, please feel free to contact us. Dimension Spec : ANSI B16.9, B16.28 , MSS SP-43 , SP-79 We Export Quality Fittings to United Arab Emirates,Qatar,Kuwait,Bahrain,Oman,Saudi Arabia,Iran." Stainless Steel Socket Weld Reducing Tee Available In 1.4002, 1.4002, 1.4006, 1.4016, 1.4021, 1.4057, 1.4301, 1.4307, 1.431, 1.4311, 1.4313, 1.4318, 1.4362, 1.4371, 1.4401, 1.4404, 1.4429, 1.4438, 1.4462, 1.4509, 1.4512, 1.4541, 1.455, 1.4571, 1.4828, 1.4833, 1.4845, 201, 202, 301, 304, 309, 310, 316, 317, 321, 347, 405, 409, 410, 420, 430, 431, 436, 439, 2205, 2304, 00Cr17Ni14Mo2, 00Cr18Ti, 00Cr19Ni13Mo3, 08Ch18N10T, 08Ch18N12B, 0Cr13, 0Cr13Al, 0Cr17Ni12Mo2, 0Cr18Ni10Ti, 0Cr18Ni11Nb, 0Cr18Ni12Mo2Ti, 0Cr18Ni9, 0Cr25Ni20, 10Ch17N13M2T, 1Cr12, 1Cr17, 1Cr17Ni2, 1Cr17Ni7, 1Cr23Ni13, 201L, 201LN, 20Ch17N2, 20Ch23N18, 20Ch25N20S2, 301L, 301LN, 304H, 304L, 304LN, 309S, 310S, 316L, 316LN, 316Ti, 317L, 317LN, 410S, 436L, J-201, J-201L, J-201LN, J-202, J-204 Cu, J-2205, J-2304, J-301, J301L, J301LN, J-304, J-304H, J-304L, J-304LN, J-309, J-309S, J-310, J-310S, J-316, J-316L, J-316LN, J-316Ti, J-317, J31727, J-317L, J-317LN, J-31803, J-321, J-347, J-4, J-405, J-409, J-409M, J-409RC, J-410, J-410S, J-415, J-420, J-430, J-430Ti, J-431, J-436, J-436L, J-439, J-441, JBS, JSLAUS (J1), S20100, S20103, S20153, S20200, S20430, S30100, S30103, S30153, S30400, S30403, S30409, S30453, S30900, S30908, S31000, S31008, S31600, S31603, S31635, S31653, S31700, S31703, S31727, S31753, S31803, S32100, S32205, S32304, S34700, S40500, S40900, S41000, S41008, S41500, S42000, S43000, S43035, S43100, S43600, S43932, S43940, SUH310, SUH409, SUS201, SUS202, SUS301, SUS304, SUS304L, SUS304LN, SUS309S, SUS310S, SUS316, SUS316L, SUS316Ti, SUS317L, SUS321, SUS329J3L, SUS347, SUS403, SUS405, SUS410, SUS420JI, SUS430, SUS430LX, SUS436L, X02Cr17Ni12Mo2, X04Cr12, X04Cr17Ni12Mo2, X04Cr17Ni12Mo2Ti, X04Cr18Ni10Nb, X04Cr18Ni10Ti, X04Cr19Ni9, X07Cr17, X10Cr17Mn6Ni4N20, X10Cr17Ni7, X10Cr18Mn9Ni5, X12Cr12, X12Cr13, X12CrMnNiN17-7-5, X12CrMnNiN18-9-5, X12CrNi17-7, X12CrNi25-21, X15Cr24Ni13, X15CrNiSi25-20, X17CrNi15-2, X20Cr13, X20Cr13, X20Cr25Ni20, X2CrMnNiN17-7-5, X2CrN N 23-4, X2CrNi18-9, X2CrNiMo17-13-2, X2CrNiMo18154, X2CrNiMoN 22-5-3, X2CrNiMoN17-11-2 SUS316LN, X2CrNiN18-10, X2CrNiN18-7, X2CrTi12, X2CrTiNb18, X3CrNiMo13-4, X3CrTi17, X3CrTi17, X5CrNi18-10, X5CrNiMo17-12-2, X6Cr-13, X6Cr17, X6CrAl13, X6CrNiMoTi17-12-2, X6CrNiNb18-10, X6CrNiTi18-10

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Duplex Flanges

DIN 2633 duplex steel flanges PN 16 are precision-manufactured weld neck flanges designed according to the DIN 2633 standard, ideal for medium-pressure piping systems operating up to 16 bar (232 psi). These flanges are crafted from duplex stainless steels that combine the benefits of austenitic and ferritic microstructures, offering excellent mechanical strength, superior resistance to stress corrosion cracking, and enhanced durability in aggressive chemical and chloride-containing environments. They are ideal for applications where both corrosion resistance and high strength are essential. Ladhani Metal Corporation is a leading global manufacturer and supplier of duplex steel flanges, recognized for high-quality production, dimensional accuracy, and strict compliance with international standards. All flanges undergo rigorous inspection and testing to ensure reliable performance in challenging industrial conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure pipelines requiring corrosion resistance and increased mechanical integrity. Flange Type: • Weld Neck Flanges These flanges feature a long tapered hub for improved flow characteristics and reduced mechanical stress at the weld area, ensuring stable and secure connections. • Flat Face (FF) Flanges Designed to provide a consistent sealing surface, especially effective when used with soft gaskets or when connecting to cast components. Duplex Steel Grades and Full Composition: Duplex 2205 (UNS S31803/S32205) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.03% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Widely used in desalination plants, chemical process vessels, marine environments, and pulp and paper industries due to high strength and resistance to localized corrosion. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Preferred in highly corrosive offshore, oil and gas, chemical, and high-chloride environments where superior strength and corrosion resistance are essential. Applications of DIN 2633 Duplex Steel Flanges PN 16: • Chemical and Petrochemical Plants Provides strong and corrosion-resistant connections for chemical reactors, storage tanks, and acid-handling systems. • Marine and Offshore Engineering Suitable for submerged systems, seawater cooling, and ballast water piping due to excellent resistance to chloride-induced corrosion. • Pulp and Paper Industry Performs reliably in bleaching and chemical recovery processes where both chemical resistance and strength are required. • Desalination and Water Treatment Ideal for high-salinity water systems and reverse osmosis pipelines requiring durable, corrosion-resistant components. • Oil and Gas Refineries Used in pipelines, pressure vessels, and heat exchangers subjected to sour gas and high-pressure operating environments. Key Features: • Manufactured to DIN 2633 standard • PN 16 pressure class for medium-pressure service • Weld neck configuration supports vibration resistance and proper alignment • Available in Duplex 2205 and Super Duplex 2507 grades • High resistance to stress corrosion cracking, pitting, and crevice corrosion • Excellent mechanical strength and fatigue resistance • Custom sizes, finishes, and specifications available upon request Conclusion: DIN 2633 duplex steel flanges PN 16 from Ladhani Metal Corporation offer an optimal combination of strength, corrosion resistance, and reliability for use in harsh industrial conditions. With high-performance duplex and super duplex materials, these flanges are the preferred choice for applications in chemical processing, offshore platforms, and desalination plants. For detailed technical support, customized configurations, or pricing, contact Ladhani Metal Corporation today.

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Duplex Flange

DIN 2632 duplex steel flanges PN 10 are robust weld neck flanges manufactured in accordance with the DIN 2632 standard, designed for medium-pressure applications up to 10 bar (145 psi). These flanges are made from duplex stainless steel, a material that combines the high strength of ferritic steel with the corrosion resistance of austenitic stainless steel. This dual-phase microstructure provides excellent resistance to stress corrosion cracking, pitting, and crevice corrosion in aggressive environments. Ladhani Metal Corporation is a reputable global manufacturer and supplier of duplex steel flanges, offering products with precise dimensions, superior mechanical integrity, and full compliance with international industry standards. All flanges are rigorously inspected and tested to ensure reliability in demanding applications. Pressure Rating: • PN 10 (10 bar / 145 psi): Ideal for medium-pressure piping systems requiring a balance of strength, corrosion resistance, and cost efficiency. Flange Type: • Weld Neck Flanges Engineered with a long tapered hub for secure and stress-reducing pipe-to-flange connections. Supports smooth fluid transition and minimizes turbulence. • Flat Face (FF) Flanges Flat face construction ensures even gasket compression, suitable for use with soft gasket materials and cast equipment. Duplex Steel Grades and Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21–23% • Nickel (Ni): 4.5–6.5% • Molybdenum (Mo): 2.5–3.5% • Nitrogen (N): 0.14–0.20% • Manganese (Mn): ≤ 2.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Duplex 2205 offers outstanding resistance to pitting, crevice corrosion, and chloride stress corrosion cracking. It is widely used in offshore platforms, chemical processing, marine environments, and desalination plants. Applications of DIN 2632 Duplex Steel Flanges PN 10: • Oil and Gas Industry Used in offshore and onshore systems handling sour gas, saltwater, and corrosive media. • Chemical and Petrochemical Ideal for reactors, heat exchangers, and piping exposed to acids, chlorides, and oxidizing substances. • Marine and Shipbuilding Provides excellent performance in seawater systems, ballast water treatment, and ship hull piping. • Desalination and Water Treatment Ensures long-term performance in high-salinity and high-chloride environments. • Pulp and Paper Applied in bleach plants and other areas exposed to aggressive chemical agents. Key Features: • Manufactured to DIN 2632 specifications • PN 10 pressure rating suitable for medium-pressure applications • Weld neck design for high-integrity, low-stress connections • Available in Duplex 2205 and Super Duplex 2507 for tailored corrosion resistance and strength • Flat face option for optimal gasket compression • Excellent resistance to stress corrosion cracking and pitting • High strength-to-weight ratio • Custom sizes, pressure classes, and finishes available upon request Conclusion: DIN 2632 duplex steel flanges PN 10 from Ladhani Metal Corporation provide a highly reliable, corrosion-resistant, and mechanically strong solution for demanding industrial applications. With advanced material options such as Duplex 2205 and Super Duplex 2507, these flanges are well-suited for marine, chemical, oil and gas, and water treatment sectors. For customized solutions, technical support, or pricing details, contact Ladhani Metal Corporation today

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Duplex Flanges

DIN 2627 Duplex Steel flanges PN 400 are high-integrity blind flanges engineered for ultra-high-pressure systems where enhanced corrosion resistance, mechanical strength, and stress corrosion cracking resistance are crucial. These flanges are manufactured in compliance with the DIN 2627 standard and are used to seal the ends of piping systems operating under extreme conditions involving high pressure, temperature fluctuations, and aggressive media such as chlorides or acidic compounds. The PN 400 rating (400 bar / 5800 psi) ensures these flanges are suitable for the most demanding environments. Made from Duplex and Super Duplex stainless steels—such as Duplex 2205 (UNS S31803/S32205) and Super Duplex 2507 (UNS S32750)—they offer a unique combination of austenitic and ferritic microstructures, providing exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for use in high-pressure systems where superior strength and corrosion resistance are required. Flange Type: • Blind Flanges Flat, solid flanges without a bore, used to seal off pipeline ends or nozzles for isolation, pressure testing, or future expansion. • Flat Face (FF) Flanges Feature a flat sealing surface suitable for use with full-face gaskets and flat-faced mating components to ensure uniform sealing under high-pressure conditions. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.2% • Iron (Fe): Balance Applications: High strength and excellent resistance to chloride-induced stress corrosion and pitting. Commonly used in chemical tanks, pipelines, and pressure vessels. Applications of DIN 2627 Duplex Steel Flanges PN 400: • Offshore and Subsea Oil & Gas Installations Withstand high pressure, chloride-rich environments, and dynamic loading in risers, manifolds, and subsea pipelines. • Desalination Plants and Seawater Systems Exceptional resistance to chloride-induced corrosion makes them ideal for seawater intake and brine discharge lines. • Chemical and Petrochemical Plants Used in corrosive process lines involving acids, solvents, and high-temperature hydrocarbons. • Pulp and Paper Industry Ideal for chemical recovery systems and chlorine dioxide bleaching where both corrosion and strength are essential. • Heat Exchangers and Pressure Vessels High strength and thermal fatigue resistance under cyclic temperature and pressure changes. • Power Generation and Nuclear Systems Effective in high-pressure steam and cooling systems where corrosion resistance and mechanical integrity are mandatory. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure applications • Blind flange configuration ensures secure system isolation • Flat face design supports full-face gasket usage for optimal sealing • Available in Duplex 2205 and Super Duplex 2507 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength with good weldability and fatigue resistance • Used across offshore, petrochemical, desalination, and energy sectors • Custom dimensions, materials, and finishes available upon request Conclusion: DIN 2627 Duplex Steel Flanges PN 400 from Ladhani Metal Corporation deliver unmatched reliability and performance in the harshest operating conditions. Whether used in high-pressure offshore pipelines or corrosive chemical systems, these flanges offer long-term sealing, structural integrity, and corrosion resistance. Reach out to Ladhani Metal Corporation for technical assistance, material selection, or customized Duplex flange solutions tailored to your operational demands.

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Duplex Flanges

DIN 2573 Duplex Flanges PN 6 are premium-quality, low-pressure plate flanges made from Duplex stainless steels, designed for applications requiring both excellent corrosion resistance and high mechanical strength. Manufactured in compliance with DIN 2573 standards, these flanges provide a reliable, cost-effective solution for demanding industrial environments, especially those exposed to chloride-bearing media, high-pressure fluids, and extreme temperatures. The balanced microstructure of Duplex alloys offers superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making them ideal for use in challenging service conditions. Ladhani Metal Corporation is a reliable manufacturer and global supplier of Duplex steel flanges, offering products that meet stringent quality and international performance standards. The DIN 2573 flange configuration allows for easy assembly and a secure, leak-tight seal, even in low-pressure, corrosive service environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Engineered for low-pressure applications where corrosion resistance, strength, and long-term durability are required in aggressive service conditions. Flange Types: • Plate Flanges Flat, circular flanges designed for bolted piping connections with gaskets, ensuring a leak-free joint suitable for low-pressure systems. • Flat Face (FF) Flanges These flanges offer uniform surface contact, ideal for use with flat gaskets and compatible materials like non-metallic components or cast iron. • Slip-On Flanges Designed to slip over the pipe and be welded into place, these flanges offer easy alignment and simplified installation for low to moderate pressure systems. • Custom-Machined Flanges Custom-fabricated to meet specific application needs, including unique dimensions, face types, and surface finishes, in various Duplex steel grades. Duplex Steel Grades and Composition: Duplex 2205 (UNS S32205 / S31803) Composition: • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Manganese (Mn), Silicon (Si), Iron (Fe): Balance Applications: Duplex 2205 is ideal for environments with high chloride exposure, offering enhanced strength and corrosion resistance. Commonly used in offshore platforms, heat exchangers, pressure vessels, and seawater piping systems. Applications of DIN 2573 Duplex Flanges: • Chemical and Petrochemical Plants: Used in vessels, tanks, and piping that transport acidic and corrosive chemicals, Duplex flanges provide long service life and resistance to chemical attack. • Marine and Offshore Engineering: Ideal for seawater systems and subsea equipment due to their high corrosion resistance and excellent strength under pressure. • Oil and Gas Industry: Used in flowlines, risers, and subsea systems, these flanges offer mechanical durability and protection against corrosion in harsh hydrocarbon environments. • Power Generation: Duplex flanges are used in heat exchangers, condensers, and high-pressure steam lines, delivering stability under fluctuating temperature and pressure conditions. • Water Treatment and Desalination: Well-suited for brine handling and reverse osmosis systems, thanks to superior resistance to chloride-induced stress corrosion. Key Features: • Manufactured in accordance with DIN 2573 standard • Rated PN 6 for low-pressure systems requiring corrosion resistance • Exceptional performance in environments with chlorides and high mechanical stress • Available in Duplex 2205, Super Duplex 2507, and other Duplex grades • High strength combined with cost efficiency • Excellent fatigue resistance and weldability • Customization available for surface finishes, flange faces, and drilling patterns Conclusion: DIN 2573 Duplex Flanges PN 6 by Ladhani Metal Corporation offer a robust, corrosion-resistant solution for industries operating in aggressive chemical, marine, and high-pressure environments. Combining the mechanical strength of Duplex stainless steels with the reliable DIN 2573 design, these flanges ensure secure, long-lasting connections in critical systems. For detailed specifications, special dimensions, or technical consultations, contact Ladhani Metal Corporation today.

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Duplex Steel Flanges

DIN 2568 Duplex Steel Flanges PN 64 are high-performance threaded flanges manufactured from premium duplex stainless steel, engineered to provide superior strength and corrosion resistance in demanding high-pressure environments. Designed in accordance with DIN 2568 standards, these flanges combine the benefits of both austenitic and ferritic stainless steels, delivering excellent mechanical properties, exceptional resistance to stress corrosion cracking, and outstanding durability in aggressive media. Ladhani Metal Corporation is a leading manufacturer and exporter of duplex flanges, supplying components that meet stringent international quality and dimensional standards. The threaded design offers efficient, weld-free assembly and disassembly, making these flanges ideal for systems that require easy maintenance access in chemically harsh or offshore environments. Pressure Rating: • PN 64 (64 bar / 928 psi): Specially designed for use in high-pressure applications involving corrosive media, temperature fluctuations, and mechanical stress. Flange Types: • Threaded (Screwed) Flanges Enable quick connection and removal, suitable for pipelines and assemblies requiring periodic inspection or replacement. • Raised Face (RF) Flanges Enhance sealing performance in high-pressure environments by focusing gasket compression. • Flat Face (FF) Flanges Used in conjunction with flat-faced valves or equipment, especially where gasket alignment and load distribution are crucial. • Forged Threaded Flanges Deliver high strength, superior pressure resistance, and dimensional precision. • Custom-Machined Flanges Offered in a wide variety of sizes, face types, and duplex steel grades to meet specific project requirements. Available Duplex Grades and Composition: 1. Standard Duplex Stainless Steel Composition: • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Carbon (C): ≤ 0.030% Applications: Commonly used in chemical processing, marine systems, and power generation due to its excellent resistance to pitting, crevice corrosion, and chloride-induced stress corrosion cracking. Applications of DIN 2568 Duplex Flanges: • Offshore and Marine Engineering: Used in subsea equipment, pipelines, and ballast systems exposed to chloride-rich environments. • Chemical Processing Plants: Withstands corrosive acids, alkalis, and solvents commonly encountered in aggressive chemical processes. • Desalination and Water Treatment: Used in high-salinity applications, such as RO systems and brine discharge lines. • Pulp and Paper Industry: Resists acidic liquors and bleach chemicals in harsh production environments. • Oil and Gas Industry: Employed in pipelines, separators, and injection systems operating under high pressure and exposure to sour service. Key Features: • Designed to DIN 2568 standards • Rated for PN 64 high-pressure service • Combines high mechanical strength and corrosion resistance • Threaded design supports easy, non-welded installation and maintenance • Excellent resistance to pitting, crevice corrosion, and chloride stress cracking • Supplied with full material traceability, test certificates, and quality documentation • Available with custom coatings, surface finishes, and machining options Conclusion: DIN 2568 Duplex Steel Flanges PN 64 from Ladhani Metal Corporation offer a robust and reliable solution for high-pressure, corrosive, and mechanically demanding systems. Their dual-phase microstructure ensures superior performance across a wide range of industrial applications. For custom dimensions, material consultations, or technical assistance, contact Ladhani Metal Corporation today.

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