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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers Cr23Ni13 Boiler Half Round Tube Shields designed for high-performance tube protection in industrial boilers and heat exchangers operating under elevated temperature and corrosive conditions. Manufactured from an austenitic heat-resistant stainless steel alloy containing high chromium and nickel content, Cr23Ni13 provides excellent resistance to oxidation, carburization, and scaling. These shields are precisely formed into a half-round profile for accurate fitting over straight sections of boiler tubes. They serve as a robust barrier against abrasive flue gases, soot blower impact, and high-velocity particulate erosion, significantly increasing tube lifespan and reducing maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports Cr23Ni13 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the specific requirements of domestic and international clients. Cr23Ni13 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.00 – 24.00% • Nickel (Ni): 12.00 – 14.00% • Iron (Fe): Balance Applications: Suitable for high-temperature boilers, waste heat recovery units, and process heaters Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Ideal for applications requiring moderate carburization resistance • Extends service life in high-heat process and power generation equipment Features • High chromium-nickel alloy – Ensures superior scaling and oxidation resistance • Good thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate tube coverage and fitment • Durable construction – Withstands abrasive and corrosive flue gas conditions • Versatile installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet international dimensional and quality standards Applications • Power plants – Protects tubes in superheater and reheater assemblies • Waste heat recovery systems – Guards against oxidation in high-temperature gas flow areas • Petrochemical process heaters – Resists carburization in refinery furnace atmospheres • Cement and metallurgy industries – Offers protection in abrasive and thermal cycling conditions Conclusion The Cr23Ni13 Boiler Half Round Tube Shield from Ladhani Metal Corporation is engineered for reliable performance in high-temperature and corrosive boiler environments. With its optimal chromium-nickel balance, it delivers strong resistance to oxidation and scaling while maintaining structural integrity. Available in customized dimensions for both domestic supply and global export, these shields provide dependable and long-lasting boiler tube protection. For technical specifications and order assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 420 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. SS 420 is particularly effective in dry flue gas conditions and abrasive particle exposure. The shields are precision-formed into a half-round profile to match the curvature of standard boiler tubes, ensuring a secure fit and consistent coverage. This design offers a strong protective barrier against soot blower impact, fly ash abrasion, and surface scaling, thereby extending tube service life and reducing maintenance costs. Ladhani Metal Corporation manufactures, supplies, and exports SS 420 Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses to meet specific requirements for domestic and international applications. SS 420 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for high-temperature and abrasive service environments such as power plant boilers, waste heat recovery systems, and process heaters. Uses • Shields straight boiler tubes in utility and industrial boilers • Protection from soot blower erosion and ash particle wear • Suitable for dry, high-temperature flue gas areas • Used in furnaces and process heaters with abrasive gas streams • Effective in extending tube life in cost-sensitive operations Features • High strength and hardness – Withstands mechanical impact and wear • Good oxidation resistance – Performs well in dry heat environments • Cost-effective – Offers durability at a competitive material cost • Precision fit – Half-round profile ensures full contact and coverage • Simple installation – Can be clamped, banded, or tack welded • Export ready – Manufactured to meet global dimensional and quality standards Applications • Thermal power plants – For protection of superheater and economizer tubes • Petrochemical and refinery boilers – Guards against scaling and erosion • Waste heat boilers – Effective against particulate-laden flue gases • Cement industry – Shields tubes from abrasive kiln dust exposure Conclusion The SS 420 Boiler Half Round Tube Shield from Ladhani Metal Corporation offers durable and wear-resistant protection for boiler tubes in high-temperature, abrasive service environments. Combining strength, hardness, and oxidation resistance, these shields are an effective solution for extending tube life and minimizing downtime. Available in custom dimensions and export-grade quality, they serve industrial boiler systems worldwide. For technical assistance, sizing options, or global supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 420 Half Round Straight Tube Shields to provide strong, wear-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 420 is a high-carbon martensitic stainless steel known for its excellent hardness, high mechanical strength, and moderate corrosion resistance. These shields are ideal for environments involving particulate abrasion, dry flue gas flow, and mechanical wear. SS 420 Half Round Straight Tube Shield The SS 420 Half Round Straight Tube Shield is designed to cover the outer surface of straight tubes, forming a protective barrier that resists thermal shock, erosion, and oxidizing conditions. With a high carbon content, SS 420 offers improved hardness after heat treatment, making it suitable for applications requiring resistance to physical impact and abrasive wear. These shields are used in power generation, cement plants, petrochemical industries, and WHRB systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Straight Tube Shields, offering durable protection solutions for straight tubing under abrasive and high-stress conditions. Material Grade SS 420 – High-carbon martensitic stainless steel known for wear resistance, high strength, and fair corrosion resistance in dry or mildly corrosive atmospheres. Chemical Composition of SS 420 • Carbon (C): 0.15% max • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Used in areas exposed to ash erosion, dry high-velocity gases, and mechanical wear in thermal power and process industries. Uses • Protecting straight boiler tubes from fly ash and abrasive gas flow • Economizer and WHRB tube shielding in dusty, dry flue environments • Cement kiln waste heat boilers where high mechanical strength is needed • Process gas heating systems with dry or oxidizing exhaust • Steam pipelines in refining, sugar, and fertilizer units Features • Excellent wear resistance – High hardness for abrasive service • Heat treatable – Strength can be enhanced for specific applications • Moderate corrosion resistance – Performs well in dry gas systems • High strength – Suitable for high-pressure and mechanical load zones • Versatile design – Custom-manufactured for various tube diameters • Easy installation – Weld-on, clamp-on, and banded fixing options available Applications • power and utility boilers – Erosion protection in ash-laden flue paths • cement and lime plants – High-wear zones in preheaters and kilns • WHRBs – In systems recovering waste heat from industrial furnaces • steam generation systems – Protects steam tubes in dry environments • mechanical process systems – Applied where strength and surface hardness are critical Conclusion The SS 420 Half Round Straight Tube Shield from Ladhani Metal Corporation delivers strong mechanical protection and enhanced resistance to wear and erosion in dry, high-velocity, and abrasive environments. Its durability and strength make it an effective solution for extending tube service life in aggressive operating conditions. For dimensional customization and technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered to protect boiler, superheater, and heat exchanger tubes from surface wear, high-temperature scaling, flue gas erosion, and slag buildup. These shields are widely used in thermal power plants, waste heat recovery systems, and high-temperature industrial processes. Designed in a half-round profile, they ensure secure and easy installation over curved or straight tubes, extending tube service life and reducing maintenance interruptions. Cr23Ni13 U Type Outer Half Round Tube Shield The Cr23Ni13 U Type Outer Half Round Tube Shield is manufactured from a high-alloy austenitic stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides superior resistance to oxidation, high-temperature corrosion, and thermal fatigue. The outer U-type shield is designed to protect the external curvature of U-bend tubes, which are often exposed to the harshest operating conditions—such as direct flame impingement, slag attack, and aggressive flue gas streams. • Outer U Type Half Round Tube Shield – Offers targeted protection for the outer arc of U-bend tubes, shielding against intense heat, slag erosion, and high-velocity gas flow. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr23Ni13 U Type Outer Half Round Tube Shields, offering durable, high-performance solutions for critical thermal and chemical environments. Chemical Composition of Cr23Ni13 – High-Alloy Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature, oxidizing, and corrosive environments requiring strong thermal stability, scale resistance, and long-term tube protection. Uses • Shielding U-bend outer arcs in superheaters and reheaters exposed to direct flame and thermal cycling • Protection of return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Coverage for high-temperature bends in petrochemical process heaters and cracking units • Applied in radiant coils and furnace tubes operating under oxidizing and high-velocity gas environments • Suitable for metallurgical, cement, and gas processing industries with extreme thermal conditions Features • Excellent oxidation and corrosion resistance – High chromium and nickel content ensures scale resistance in aggressive atmospheres • High thermal stability – Performs reliably at temperatures exceeding 1100°C, with resistance to thermal fatigue and distortion • Outer bend protection – Specifically guards the most vulnerable surface of the U-bend against slag and flame exposure • Custom fitment – Manufactured to match precise tube diameters and bend radii for tight, stable installation • Easy to install – Mountable with clamps, tack welds, or stainless bands without system disassembly • Long service life – Reduces frequency of tube replacement, enhancing system reliability and uptime Applications • thermal power plants – Used on outer arcs of U-bend tubes in boilers and superheaters to protect against slag and oxidation • petrochemical plants – Shields return bends in high-temperature heaters exposed to process gas erosion and carburization • waste heat recovery – Protects bends in WHRBs and HRSGs subjected to hot gas streams and temperature fluctuations • industrial furnaces – Installed in radiant sections and high-temperature piping in incinerators and process furnaces • cement and metallurgy industries – Applied to bends exposed to flame, dust, and thermal cycling under extreme heat Conclusion The Cr23Ni13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust, heat-resistant solution for protecting the outer curvature of U-bend tubes in aggressive thermal environments. With high oxidation resistance, thermal stability, and long-term structural durability, this shield is ideal for demanding applications in power, chemical, and industrial sectors where performance and reliability are critical. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-crafted protective components used to shield boiler and heat exchanger tubes from high-temperature oxidation, slag accumulation, erosion, and thermal fatigue. These shields are essential in industrial systems where tubes are exposed to flue gases, particulate flow, and repeated heating cycles. Their half-round design enables efficient and secure installation over straight or curved tube sections, significantly extending tube life and reducing maintenance frequency. 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield is manufactured from a high-temperature resistant austenitic alloy containing 25% chromium, 20% nickel, and 2% silicon. This combination offers excellent oxidation resistance, strong thermal stability, and enhanced anti-scaling performance at elevated temperatures. Designed specifically to cover the outer arc of U-bend tubes, this shield protects surfaces most exposed to hot gases, flame impingement, and corrosive particles in demanding thermal environments. • Outer U Type Half Round Tube Shield – Protects the external arc of U-bend tubes from direct exposure to slag, high-velocity flue gas, and oxidizing atmospheres. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Outer Half Round Tube Shields, offering durable and heat-resistant solutions for thermal, petrochemical, and metallurgical applications. Chemical Composition of 1Cr25Ni20Si2 – Austenitic Heat-Resistant Alloy • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for environments requiring resistance to oxidation, thermal cycling, and high-temperature corrosion, especially in furnaces and exhaust systems. Uses • Outer arc protection of U-bend tubes in reheaters and superheaters exposed to slag, flame, and flue gas in power plants • Shielding external curves of return bends in waste heat recovery units (WHRBs) and HRSGs • Applied in radiant coils and heat exchanger bends operating in high-temperature industrial furnaces • Suitable for petrochemical processing units, steam reformers, and chemical heaters handling oxidizing or carburizing gases • Ideal for high-heat metallurgical and cement kiln systems requiring thermal fatigue and scale resistance Features • Excellent high-temperature oxidation resistance – High chromium and silicon content forms a stable protective scale layer • Enhanced anti-scaling performance – Withstands prolonged exposure to oxidizing environments up to 1150°C • Outer bend protection – Shields the most exposed section of U-bend tubes from erosion, slag, and thermal impact • Precision fitment – Custom-made to match tube radius and diameter for secure, rattle-free installation • Easy to install – Secured by clamps, stainless steel bands, or tack welding without disassembling the system • Long operational lifespan – Reduces tube wear and replacement frequency in aggressive thermal service conditions Applications • power generation – Used on U-bend outer arcs in superheaters and reheaters for oxidation and slag protection • petrochemical plants – Shields tube bends in reformers and high-temperature heaters exposed to process gas erosion • waste heat recovery boilers – Installed in WHRBs and HRSGs operating under fluctuating temperatures and gas flow • cement and metallurgy industries – Protects curved tubes and heat exchanger bends exposed to high-temperature dust and gas streams • furnace and incineration systems – Applied to outer arcs in radiant coils subjected to direct flame and extreme heat Conclusion The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance shielding component designed for the most demanding high-temperature industrial environments. With its superior oxidation resistance, scale protection, and thermal fatigue strength, it provides lasting protection to U-bend tubes in boilers, furnaces, and heat exchangers across the power, petrochemical, and metallurgical sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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