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Inconel Flanges

DIN 2568 Inconel Flanges PN 64 are precision-engineered threaded flanges made from high-strength Inconel alloys, designed for reliable operation in high-pressure, high-temperature, and corrosive environments. Manufactured in accordance with DIN 2568 standards, these flanges are ideal for use in critical industries such as aerospace, chemical processing, marine, nuclear, and high-temperature power generation, where resistance to oxidation, corrosion, and thermal fatigue is essential. Ladhani Metal Corporation is a trusted manufacturer and exporter of Inconel flanges, offering components that adhere to the highest international quality and dimensional standards. The threaded design allows for quick, weld-free installation and removal, making these flanges highly suitable for systems requiring regular maintenance or disassembly. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered for high-pressure applications where material performance under extreme conditions is crucial. Flange Types: • Threaded (Screwed) Flanges Provide efficient, weld-free assembly, ideal for pressure systems requiring ease of maintenance. • Raised Face (RF) Flanges Enhance sealing under high pressure and temperature using focused gasket compression. • Flat Face (FF) Flanges Used for even surface contact with flat-faced components, particularly when working with brittle or non-metallic materials. • Forged Threaded Flanges Offer improved mechanical strength, resistance to thermal fatigue, and precise dimensional control. • Custom-Machined Flanges Available in various Inconel grades, dimensions, and configurations as per project requirements. Available Inconel Grades and Composition: 1. Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72.0% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% Applications: Used in chemical processing, heat-treating equipment, and nuclear reactors due to its excellent resistance to oxidation and carburization at elevated temperatures. 2. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% Applications: Suitable for marine, aerospace, and chemical environments where superior strength, fatigue resistance, and protection from pitting and chloride-induced corrosion are required. 3. Inconel 718 (UNS N07718) • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium (Nb) + Tantalum (Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% Applications: Preferred for aerospace, high-speed turbines, and cryogenic systems due to its high tensile strength, creep resistance, and performance across a wide temperature range from cryogenic to over 700°C. Applications of DIN 2568 Inconel Flanges: • Aerospace and Jet Engine Components Used in high-temperature exhaust, combustion, and structural parts. • Chemical and Petrochemical Processing Ideal for vessels, piping, and heat exchangers handling aggressive acids and solvents. • Marine and Offshore Environments Resistant to seawater corrosion and mechanical wear in subsea and shipboard systems. • Nuclear and Power Generation Suitable for steam generators, fuel handling systems, and reactor components. • High-Temperature Industrial Systems Used in furnace systems, heat-treatment fixtures, and thermal reactors. Key Features: • Conforms to DIN 2568 standard • Rated for PN 64 high-pressure service • Excellent resistance to corrosion, oxidation, and thermal fatigue • High mechanical strength and performance across wide temperature ranges • Threaded design enables non-welded, fast installation and disassembly • Available with test certificates, MTCs, and full traceability • Custom machining, surface treatment, and heat-resistance options available Conclusion: DIN 2568 Inconel Flanges PN 64 from Ladhani Metal Corporation are engineered for durability and precision in high-stress, high-temperature, and corrosive environments. Available in Inconel 600, 625, and 718, these flanges provide industry-leading strength, corrosion resistance, and reliability for the most critical applications. For tailored specifications, technical support, or consultation, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2568 Stainless Steel Flanges PN 64 are precision-engineered threaded flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2568 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The threaded design allows for fast, weld-free assembly and disassembly, making these flanges particularly valuable in systems requiring frequent maintenance or installation flexibility. Pressure Rating: • PN 64 (64 bar / 928 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Threaded (Screwed) Flanges Allows convenient assembly and disassembly, ideal for systems requiring regular access. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Threaded Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. ASTM A182 F304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. ASTM A182 F316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. ASTM A182 F321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2568 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. • HVAC and Mechanical Systems: Integrated in industrial air, heating, and cooling networks requiring long-lasting service. Key Features: • Manufactured to DIN 2568 standard • Available in PN 64 pressure rating • Superior corrosion resistance and mechanical integrity • Weld-free, threaded design for easy installation and disassembly • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2568 Stainless Steel Flanges PN 64 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and ease of installation. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2566 super duplex flanges PN 16 are engineered for superior mechanical strength and excellent corrosion resistance in medium-pressure threaded piping systems. These flanges are manufactured in accordance with DIN 2566 standards and are designed for use in harsh environments where conventional stainless steel flanges may not perform reliably. With a threaded, non-welded design, they are ideal for systems that require ease of installation and frequent maintenance access. Ladhani Metal Corporation is a reputed manufacturer and exporter of super duplex stainless steel flanges, offering high-performance products with excellent dimensional accuracy, strength, and resistance to pitting, crevice corrosion, and stress corrosion cracking. These flanges are well-suited for demanding industries such as oil and gas, desalination, chemical processing, and offshore engineering. Flange Types: • Threaded (Screwed) Flanges: Quick and easy to install without welding; ideal for systems that require regular disassembly or adjustments. • Raised Face (RF) Flanges: Enhances gasket compression by focusing pressure on a smaller surface area for improved sealing. • Flat Face (FF) Flanges: Used in systems with flat-sealing surfaces, especially in low-pressure or brittle material connections. • Forged Threaded Flanges: Manufactured through precision forging to achieve superior strength, tight tolerances, and impact resistance. • Custom-Machined Flanges: Available in custom sizes, pressure ratings, and face types as per project specifications. Available Super Duplex Grade and Composition: 1. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.80% Applications: Super Duplex 2507 is used in highly corrosive environments where strength and corrosion resistance are paramount. Typical applications include subsea and offshore structures, chemical process systems, high-salinity water handling, pressure vessels, and marine components. Applications of DIN 2566 Super Duplex Flanges: • Offshore Oil & Gas: Withstands harsh subsea conditions and sour service • Desalination and Water Treatment: Excellent in brine and chlorinated environments • Chemical and Petrochemical Industries: Handles aggressive process chemicals with ease • Marine and Shipbuilding: High durability in saltwater and humid environments • Structural and High-Pressure Piping: Suitable for critical load-bearing and high-stress systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional corrosion resistance, especially against chlorides and sulfides • Very high tensile and yield strength • Threaded connection for fast and weld-free installation • Outstanding resistance to stress corrosion cracking and erosion • Supplied with material test certificates, third-party inspection (if required), and traceability documentation Conclusion: DIN 2566 super duplex flanges PN 16 from Ladhani Metal Corporation provide unmatched performance in extreme environments where both high strength and superior corrosion resistance are essential. Engineered for long service life with minimal maintenance, these flanges are the preferred solution for the most demanding industrial and marine applications. For inquiries, technical specifications, or project-based customization, contact Ladhani Metal Corporation today.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, high-temperature oxidation, and mechanical wear. These shields are widely used in thermal power plants, petrochemical systems, and process industries where tubes are exposed to harsh operating conditions such as high-velocity flue gases, slag, and thermal cycling. Their semi-cylindrical shape allows for easy installation over both straight and curved tube surfaces without system disassembly. SS 410 U Type Inner Half Round Tube Shield The SS 410 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 410, which offers good corrosion resistance, excellent wear resistance, and moderate high-temperature strength. The inner U-type design is specifically configured to cover the internal arc of U-bend tubes, an area especially prone to erosion caused by turbulence, thermal gradients, and high-velocity gas impingement. SS 410 provides a hard, durable barrier against mechanical and thermal stress in industrial heat transfer equipment. • Inner U Type Half Round Tube Shield – Protects the internal bend of U-bend tubes from erosion, slag buildup, and high-temperature wear. Ladhani Metal Corporation is a dependable manufacturer, supplier, and exporter of SS 410 U Type Inner Half Round Tube Shields, offering cost-effective and durable protection solutions for critical tube components in high-temperature service environments. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Best suited for moderate to high-temperature environments where abrasion resistance, mechanical strength, and oxidation resistance are important. Uses • Inner arc shielding of U-bend tubes in power plant boilers and superheaters exposed to flue gas turbulence • Protection of return bends in WHRBs and HRSGs where scaling and erosion are common • Applied in curved tube sections in steam reformers, furnaces, and heat exchangers • Ideal for use in chemical, cement, and metallurgical plants with abrasive flue gas and slag exposure • Suitable for systems requiring enhanced wear resistance under cyclic thermal loading Features • Good high-temperature oxidation resistance – Performs well in oxidizing atmospheres up to 650°C • Inner bend protection – Focused coverage for the area most affected by turbulent gas flow and erosion • Wear resistance – Offers excellent surface hardness and mechanical strength for long-term use • Secure fit – Custom-manufactured to match the tube’s radius and diameter for effective shielding • Quick installation – Can be fixed using clamp-on, banding, or welding techniques depending on system requirements • Cost-effective performance – Provides a durable and affordable solution for erosion and heat protection Applications • thermal power plants – Shields inner U-bends in boiler and superheater sections from erosion and slag impact • waste heat recovery systems – Used in WHRBs and HRSGs to protect internal tube arcs from scale and corrosion • petrochemical facilities – Installed in curved tube coils and return bends exposed to acidic and abrasive gas streams • industrial furnaces and reformers – Suitable for inner arc coverage in high-temperature gas flow zones • cement and chemical plants – Defends against mechanical wear and heat stress in return tube bends Conclusion The SS 410 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a durable and cost-efficient solution for shielding the inner arc of U-bend tubes in thermally and mechanically demanding environments. Its martensitic structure and wear-resistant properties make it a reliable choice for protecting tube surfaces from erosion, scaling, and heat-induced damage in power and process applications. For custom orders, technical support, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler tubes, superheaters, and heat exchangers operating under harsh thermal and corrosive conditions. Designed for installation over curved or straight tube sections, these shields help prevent erosion, slag accumulation, scaling, and high-temperature corrosion. Their half-round shape allows for quick and secure mounting, extending tube service life and minimizing unplanned maintenance in power plants, petrochemical facilities, and other high-temperature industrial systems. SS 316 U Type Inner Half Round Tube Shield The SS 316 U Type Inner Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316, offering enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The inner U-type configuration is specifically designed to cover the internal arc of U-bend tubes, where gas turbulence and heat concentration tend to cause localized wear and scaling. This makes it an ideal choice for systems operating in corrosive, chloride-rich, or marine environments. • Inner U Type Half Round Tube Shield – Protects the internal curvature of U-bend tubes from high-temperature scaling, erosion, and corrosion due to turbulent gas flow and thermal cycling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 316 U Type Inner Half Round Tube Shields, offering precision-fabricated shielding solutions tailored to the needs of critical high-performance industries. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, acidic gases, or steam, where advanced corrosion resistance and heat performance are required. Uses • Protection of inner arcs of U-bend tubes in superheaters and reheaters exposed to flue gas turbulence • Installed in return bends of heat exchangers, condensers, and WHRBs where inner surfaces face scaling and erosion • Ideal for curved tube sections in petrochemical reactors, steam reformers, and coastal or offshore installations • Applied in high-temperature systems exposed to chloride-laden or acidic process gases • Used in chemical and fertilizer plants where welded tube bends are prone to localized corrosion Features • Superior corrosion resistance – Molybdenum content enhances resistance to pitting, crevice corrosion, and aggressive chemicals • Inner arc coverage – Designed specifically for areas affected by turbulence and localized heat attack • Excellent high-temperature performance – Maintains mechanical strength and oxidation resistance up to 870°C • Custom fitment – Precisely fabricated to match tube diameter and bend radius for secure installation • Versatile mounting – Installed using clamps, bands, or tack welding, without needing system disassembly • Long-term reliability – Reduces tube degradation, downtime, and maintenance in harsh service conditions Applications • power generation – Used in U-bend tubes of superheaters and economizers in chloride-containing flue gas environments • petrochemical industry – Shields tube bends in reformers and exchangers exposed to acidic gases and steam • waste heat recovery – Protects inner arcs of tube coils in WHRBs and HRSGs from scaling and corrosion • chemical processing – Ideal for tube protection in corrosive media with high moisture and heat • marine and coastal systems – Provides corrosion defense in return bends of heat exchangers exposed to salt-laden air Conclusion The SS 316 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner curvature of U-bend tubes exposed to heat and corrosive environments. With its molybdenum-enhanced resistance and precision engineering, this shield is ideal for applications requiring superior durability, thermal stability, and corrosion protection. For custom dimensions, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components engineered to protect boiler, superheater, reheater, and heat exchanger tubes from high-temperature damage, erosion, slag buildup, and corrosion. These shields are commonly used in thermal power plants, petrochemical systems, waste heat recovery units, and high-temperature industrial processes where curved tube sections are frequently exposed to hot flue gases and particulate-laden flow. The half-round shape ensures quick installation and effective protection without dismantling the tube system. U Type Outer Half Round Tube Shield The U type outer half round tube shield is specifically designed to cover and protect the outer arc of U-bend tubes — the area most vulnerable to heat, gas erosion, flame impingement, and slag accumulation. These shields are manufactured in a wide variety of stainless steel and heat-resistant alloy grades to meet specific temperature, corrosion, and wear resistance requirements across various industries. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of U type outer half round tube shields in a full range of grades, offering precise fitment, durability, and reliable protection for curved tubes operating in extreme service environments. Available Grades • SS 304 – General-purpose stainless steel with good resistance to oxidation and moderate corrosion • SS 304L – Low-carbon version of SS 304 for better weldability and intergranular corrosion resistance • SS 316 – Molybdenum-enhanced alloy for superior resistance to chloride pitting and chemical corrosion • SS 316L – Low-carbon variant of SS 316 for enhanced corrosion resistance in welded conditions • SS 310 – High-temperature austenitic stainless steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 version suitable for thermal cycling and stress-resistance • SS 410 – Martensitic stainless steel with good mechanical strength and wear resistance • SS 420 – High-hardness martensitic steel for erosion-prone environments • SS 430 – Ferritic stainless steel suitable for mild oxidizing conditions and cost-effective applications • 1Cr13 – Martensitic stainless steel ideal for mechanical protection and moderate corrosion resistance • 1Cr18Ni9Ti – Titanium-stabilized alloy resistant to intergranular corrosion and heat stress • Cr23Ni13 – Austenitic heat-resistant alloy with excellent scaling and oxidation resistance • Cr25Ni20 – High-alloy grade for extreme heat and corrosive gas exposure • 1Cr25Ni20Si2 – Silicon-enhanced alloy for high-temperature stability and anti-scaling performance • 1Cr20Ni14Si2 – High-temperature grade with superior thermal fatigue and oxidation resistance Applications • Protection of U-bend outer arcs in superheaters and reheaters of thermal power plants • Shielding of curved tube sections in waste heat recovery boilers (WHRBs) and HRSGs • Flame-side defense for tube bends in petrochemical heaters, steam reformers, and exchangers • Slag and soot protection in return bends of industrial furnaces, incinerators, and kilns • Coverage for U-bend tubes in chemical and refinery plants exposed to acidic or oxidizing gases Features • Full outer arc coverage – Shields the most heat-exposed and erosion-prone section of U-bend tubes • Grade versatility – Available in multiple material options for specific temperature and corrosion demands • Excellent heat and oxidation resistance – Performance stability in conditions up to 1100°C+ depending on grade • Precision fitment – Custom-manufactured to match tube diameter, radius, and system design • Easy to install – Mountable via stainless steel bands, clamps, or tack welds without disassembly • Long-lasting durability – Reduces frequency of tube failure, improving system efficiency and safety Conclusion The U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is available in a complete range of stainless steel and heat-resistant alloy grades to suit any industrial application. These shields provide robust, reliable protection for the outer arc of U-bend tubes exposed to high temperatures, corrosive gases, and erosive flows. With grade-specific performance, precision fabrication, and simple installation, they are a proven solution for extending tube service life in critical systems. For technical support, customized dimensions, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-designed components used to protect boiler, superheater, and heat exchanger tubes from erosion, slag accumulation, scaling, and high-temperature oxidation. These shields are essential for industrial systems exposed to intense thermal cycling, high-velocity flue gases, and corrosive atmospheres. Their half-round form ensures quick and secure installation over curved or straight tube surfaces, significantly enhancing tube durability and reducing downtime. 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield is made from a high-performance austenitic stainless steel alloy containing 20% chromium, 14% nickel, and approximately 2% silicon. This alloy provides excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue, especially in oxidizing and carburizing environments. The outer U-type design is specifically intended to protect the outer arc of U-bend tubes in boilers, reformers, and heat exchangers, where flame, gas flow, and slag buildup cause the most wear. • Outer U Type Half Round Tube Shield – Shields the outer curvature of U-bend tubes from flame impingement, gas erosion, slag attack, and thermal scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Outer Half Round Tube Shields, offering custom-built shielding solutions for critical high-temperature and industrial systems. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing environments in power generation, chemical processing, and furnace systems where excellent thermal and scaling resistance are required. Uses • Outer arc protection for U-bend tubes in superheaters and reheaters in thermal power plants • Shields return bends in heat exchangers and steam reformers exposed to hot gases and flame • Used in waste heat recovery boilers (WHRBs) and HRSGs to prevent surface oxidation and slag damage • Suitable for petrochemical and chemical reactors operating under oxidizing or mildly carburizing conditions • Applied in high-temperature industrial furnaces, incinerators, and reforming equipment Features • Excellent high-temperature resistance – Withstands service temperatures up to 1100°C with minimal deformation or scaling • Oxidation and corrosion resistance – High Cr-Ni-Si composition forms a stable oxide layer for prolonged exposure protection • Outer bend coverage – Provides critical protection for the most exposed and erosion-prone section of U-bend tubes • Custom fabrication – Manufactured to match exact tube radius and diameter, ensuring a precise and stable fit • Easy installation – Secured with clamps, tack welds, or stainless steel banding without disassembly • Long-lasting performance – Enhances operational life and minimizes costly tube replacements in aggressive environments Applications • thermal and power generation – Protects outer U-bend tube surfaces from slag, soot, and flue gas corrosion • petrochemical and refining – Shields return bends in reformers and heaters exposed to oxidizing and sulfur-rich gases • waste heat recovery – Guards outer tube arcs in WHRBs and HRSGs against scaling and erosion • metallurgy and cement processing – Used in high-temperature pipelines and ducts in furnaces and kilns • process heating systems – Ideal for environments involving intense flame exposure and cyclic thermal loads Conclusion The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a highly durable, heat-resistant shielding solution for protecting U-bend tube outer surfaces in extreme industrial environments. With superior resistance to oxidation, scaling, and thermal fatigue, it ensures long-term reliability and efficiency in power plants, reformers, and furnace systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation

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