Mumbai
+912266151902

'reactors surface preservation'

Items tagged with 'reactors surface preservation'

product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective sleeves designed to prevent wear, oxidation, and erosion of boiler and heat exchanger tubes. These shields enhance the durability and reliability of tubing systems exposed to high temperatures, flue gases, and mechanical abrasion. Their half-round structure allows easy installation and targeted protection without disrupting the tube layout. SS 310S U Type Half Round Tube Shield The SS 310S U Type Half Round Tube Shield is specifically designed for protecting curved (U-bend) and adjoining straight sections of tubes in boilers, superheaters, and heat exchangers. Made from SS 310S, a low-carbon variation of stainless steel 310, this shield offers superior resistance to high-temperature oxidation and intergranular corrosion, especially in welded structures. The U-shaped profile ensures a snug fit over return bends, where thermal fatigue and erosion are most severe. Shields are available in both inner and outer U configurations to provide full protection. • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes, shielding against heat, slag, and gas erosion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the bend from turbulence, hot spots, and corrosive attack. Ladhani Metal Corporation is a reputed manufacturer and exporter of SS 310S U Type Half Round Tube Shields, offering reliable tube protection solutions tailored to industry-specific needs. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Well-suited for high-temperature operations involving welding or thermal cycling where resistance to oxidation and intergranular corrosion is critical. Uses • U-bend protection in superheater and reheater coil loops • Furnace coil shielding in petrochemical and refining systems • High-temperature tube bend coverage in WHRBs and HRSGs • Erosion protection for tube bends in steam reformers and reactors • Surface preservation in boilers, incinerators, and cement kilns Features • High-temperature performance – Made from SS 310S, offering excellent resistance to oxidation, scaling, and thermal corrosion in environments up to 1100°C. • Low carbon advantage – Reduced carbon content minimizes the risk of intergranular corrosion after welding, ideal for high-temperature welded structures. • Complete U-bend protection – Available in inner and outer U-type configurations to shield both sides of the tube bend from erosion and heat damage. • Accurate fitment – Custom-formed to the exact tube radius and diameter for a snug, secure fit that resists vibration and thermal stress. • Durable under thermal cycling – Maintains shape and mechanical strength under repeated heating and cooling, reducing the chance of failure. • Multiple finish options – Supplied in pickled, passivated, or bright annealed finishes to enhance surface resistance and service life. • Easy installation – Designed for simple on-site clamping, welding, or banding without disassembling existing tube arrangements. • Fully customizable – Available in various thicknesses, lengths, and radii to match specific boiler, exchanger, or furnace system requirements. Applications • thermal power plants – Used to protect U-bend tubes in superheaters and reheaters. Ensures resistance to scaling, oxidation, and high flue gas temperatures. • petrochemical refineries – Shields return bends in reformers and heat exchangers. Maintains performance under carburizing and oxidizing conditions. • waste heat recovery systems (WHRBs) – Guards curved tubes against ash, slag, and gas turbulence. Increases tube life in high-temperature waste gas environments. • chemical and fertilizer plants – Used in high-temperature reactors and ammonia processing lines. Prevents tube damage from corrosive gases and thermal fatigue. • HRSGs and boilers – Installed on coil bends in steam generator systems. Enhances system reliability under rapid heating and cooling cycles. Conclusion The SS 310S U Type Half Round Tube Shield by Ladhani Metal Corporation is engineered for long-term performance in high-temperature, corrosive, and welded environments. With its low carbon content and excellent resistance to oxidation, it is ideal for protecting curved tube sections in critical systems. Designed for easy installation and custom fit, these shields extend the service life of boiler and exchanger tubes while minimizing maintenance. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers tube protection solutions tailored to your application. For specifications, material selection, or custom inquiries, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures Cr25Ni20 Half Round Straight Tube Shields for use in high-temperature industrial environments where resistance to oxidation, carburization, and thermal fatigue is critical. Cr25Ni20 is a heat-resistant alloy with a high chromium (25%) and nickel (20%) content, offering excellent stability under prolonged exposure to high heat and corrosive flue gases. This alloy is widely used in boilers, reformers, waste heat recovery systems, and thermal process units. Cr25Ni20 Half Round Straight Tube Shield The Cr25Ni20 Half Round Straight Tube Shield is precisely shaped to fit the outer surface of straight heat exchanger or boiler tubes. It forms a durable, semi-cylindrical layer of protection against high-temperature scaling, tube thinning, and erosion caused by particulate-laden flue gas. The shield enhances tube longevity in radiation zones and areas prone to direct flame or high-velocity gas flow. Its excellent thermal shock resistance also makes it suitable for cyclic heating and cooling conditions. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 Half Round Straight Tube Shields, delivering robust thermal shielding solutions for critical tube protection. Material Grade Cr25Ni20 – High chromium-nickel heat-resistant alloy Chemical Composition of Cr25Ni20 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Protection of boiler tubes in radiant and convection zones • Straight tube shielding in reformers and furnace outlets • High-temperature air and gas heater shielding • Application in coal gasification and petrochemical furnaces • Tube erosion prevention in thermal incineration units Features • Excellent high-temperature performance – Operates reliably above 1000°C • Resistant to oxidation and scale – Maintains surface integrity in oxidizing environments • Superior creep strength – Suitable for long-term service under thermal stress • Effective in carburizing atmospheres – Ideal for furnaces and gas reactors • Thermal fatigue resistance – Withstands repeated heating and cooling cycles • Custom fabrication – Available in multiple lengths, thicknesses, and diameters Applications • power generation boilers – Radiant zone tube protection • thermal cracking units – Resistant to flame impingement and high gas velocity • waste heat recovery boilers – Prolongs tube life in high-ash flue gas areas • fertilizer plants – Used in ammonia reformer tube protection • metallurgical furnaces – Shields exposed tubes in extreme temperature cycles Conclusion Cr25Ni20 Half Round Straight Tube Shields from Ladhani Metal Corporation offer outstanding durability and heat resistance, making them ideal for straight tubes operating in the most demanding high-temperature applications. Their high chromium and nickel content ensures reliable service where oxidation, erosion, and thermal cycling are a concern. For custom sizes, specifications, or technical consultations, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect boiler coils, heat exchanger tubes, and superheaters from erosion, scaling, slag deposition, and high-temperature damage. These shields are used extensively in thermal power plants, waste heat recovery systems, and process industries to extend tube life, reduce maintenance costs, and maintain thermal efficiency. Their semi-cylindrical design allows for easy and secure installation over straight or curved tube surfaces. 1Cr13 U Type Inner Half Round Tube Shield The 1Cr13 U Type Inner Half Round Tube Shield is fabricated from martensitic stainless steel 1Cr13, offering good mechanical strength, moderate corrosion resistance, and excellent wear resistance. This grade performs well in thermal systems subject to moderate chemical exposure and mechanical erosion. The inner U-type configuration is engineered to shield the inner arc of U-bend tubes, where turbulent flow, thermal cycling, and slag buildup are most intense and damaging. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, protecting against erosion, slag impact, and thermal degradation in high-flow areas. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr13 U Type Inner Half Round Tube Shields, offering durable and cost-effective solutions for general-purpose heat protection in industrial systems. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments with thermal exposure, where strength and erosion resistance are required. Uses • Installed on the inner arc of U-bend tubes in boilers and reheaters to resist erosion from flue gas flow • Shields inner bends in WHRBs and HRSGs subjected to scale buildup and thermal fatigue • Applied in curved tube sections of heat exchangers and evaporators operating under fluctuating temperatures • Used in process industries for protection against moderate corrosion and mechanical wear • Ideal for thermal units in power, petrochemical, and refining applications Features • Good wear and erosion resistance – Suitable for high-velocity gas flow zones • Inner arc protection – Shields critical U-bend areas where slag, turbulence, and thermal load are most severe • Moderate corrosion resistance – Performs well in mildly aggressive gas environments • Tailored fit – Custom-fabricated to match tube size and bend radius for precise protection • Easy installation – Compatible with clamp-on, weld-on, or banding methods • Cost-effective – An economical solution for routine protection of thermal system tube bends Applications • power generation – Inner U-bend protection in superheaters and economizers facing gas flow and scaling • waste heat recovery – Used in WHRBs to protect return bends from erosion and thermal damage • petrochemical processing – Applied in internal bends of steam reformers and exchangers • chemical industry – Suitable for use in reactors and thermal units operating under moderate heat and chemical exposure • industrial furnaces – Protects tube bends from slag deposits and temperature fluctuations Conclusion The 1Cr13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable protection for U-bend tubes exposed to moderate thermal and erosive conditions. With its martensitic strength, wear resistance, and affordable performance, it is well-suited for a wide range of thermal and industrial process applications. For custom sizes, technical guidance, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components designed to guard heat exchanger coils, boiler tubes, and superheater assemblies from erosion, high-temperature scaling, slag accumulation, and corrosion. These shields are vital in high-performance industrial systems, including power plants, refineries, and chemical process units. Their half-round shape allows easy installation on both straight and curved tubes, improving system longevity while minimizing downtime and maintenance frequency. 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield is manufactured using a high-temperature austenitic stainless steel alloy with enhanced chromium, nickel, and silicon content. This alloy delivers excellent oxidation resistance, thermal fatigue resistance, and structural stability at elevated temperatures. The inner U-type configuration is tailored to cover the inner arc of U-bend tubes, offering critical protection where high-velocity gas, turbulence, and slag deposits can rapidly wear or degrade tube surfaces. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from scaling, erosion, and heat-related damage in thermal systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Inner Half Round Tube Shields, delivering high-performance shielding solutions for demanding high-temperature environments. Chemical Composition of 1Cr20Ni14Si2 – High Chromium-Nickel-Silicon Heat-Resistant Alloy • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous high-temperature operations involving oxidizing or sulfur-containing gases. Well-suited for applications requiring excellent heat resistance and minimal thermal deformation. Uses • Shields inner arcs of U-bend tubes in boilers and superheaters operating at elevated temperatures • Installed in WHRBs and HRSGs to prevent scaling, slag, and erosion in internal tube bends • Used in curved coils in reformers and process heaters exposed to hot gas and thermal cycling • Protects tube bends in chemical reactors, incinerators, and industrial furnaces from oxidation and surface degradation • Effective in systems where stability at high temperatures and resistance to carburizing and sulfidizing environments are essential Features • Excellent high-temperature performance – Withstands long-term exposure to temperatures exceeding 1000°C • Inner arc coverage – Precisely shields erosion-prone internal tube bends in critical heat transfer zones • Superior oxidation and scaling resistance – Resists corrosion in aggressive combustion gas atmospheres • Custom-fit design – Fabricated according to specified tube radii and diameters for optimal coverage and secure fit • Quick and secure installation – Compatible with clamping, banding, or tack welding methods • Long operational life – Reduces the frequency of tube failures, improving reliability and plant efficiency Applications • power plants – Installed on U-bend tubes in superheaters and reheaters facing continuous high-temperature service • petrochemical plants – Protects inner arcs of tubes in reformers and gas processing heat exchangers • waste heat recovery – Shields return bends in WHRBs and HRSGs exposed to hot flue gas and slag • thermal processing – Applied in furnaces and incinerators where hot combustion gases affect internal tube surfaces • chemical industry – Guards against oxidizing and corrosive gas damage in curved tube sections of reactors Conclusion The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust and heat-resistant solution for protecting U-bend tubes in high-temperature and chemically aggressive conditions. Its high alloy composition, excellent thermal resistance, and customized fitment make it ideal for enhancing tube performance and reliability in critical thermal systems. For technical specifications, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses • Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers • Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence • Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact • Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress • Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features • High-temperature oxidation resistance – Performs in continuous service above 1000°C • Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area • Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts • Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage • Simple installation – Can be secured using clamping, banding, or welding without disrupting the system • Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications • thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits • petrochemical processing – Shields return bends in reformers and exchangers from hot process gases • waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection • chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat • furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components used to protect heat exchanger tubes, boiler coils, and superheater assemblies from erosion, scaling, slag buildup, and high-temperature corrosion. Designed with a semi-cylindrical profile, they offer easy installation over straight or curved tube surfaces. These shields play a vital role in increasing service life, reducing tube maintenance, and ensuring the efficient operation of thermal systems across power generation, chemical processing, and petrochemical industries. 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield is fabricated from a high-temperature resistant chromium-nickel-silicon alloy steel. This grade offers excellent resistance to oxidation, sulfur corrosion, and thermal fatigue, even under prolonged exposure to temperatures above 1000°C. The inner U-type configuration is specifically designed to shield the internal curvature of U-bend tubes, a zone vulnerable to accelerated wear caused by flue gas turbulence, slag impact, and thermal cycling. • Inner U Type Half Round Tube Shield – Designed to cover the inside arc of U-bend tubes, offering protection from erosion, scale formation, and heat stress. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Inner Half Round Tube Shields, providing high-performance protective solutions for extreme temperature and chemically aggressive environments. Chemical Composition of 1Cr25Ni20Si2 – High Temperature Alloy Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature environments with oxidizing, sulfurizing, or carburizing gases. Especially effective in boiler, furnace, and WHRB systems operating under cyclic thermal conditions. Uses • Installed on the inner arc of U-bend tubes in power plant boilers and superheaters exposed to slag and thermal stress • Protects curved tube bends in WHRBs, HRSGs, and reformers subjected to flue gas erosion and oxidation • Applied in heat exchangers and reactors operating in high-temperature and chemically active atmospheres • Used in furnace coils, metallurgical plants, and incinerators for protection from sulfur-laden and high-heat gas streams • Suitable for curved tube coils in petrochemical and process industries where scaling and corrosion are common Features • Excellent oxidation resistance – Performs effectively at continuous service temperatures up to 1100°C • Superior inner arc protection – Covers high-wear zones exposed to heat, slag, and turbulent gas flow • Enhanced thermal fatigue resistance – Designed for use in cyclic heating environments without distortion • Corrosion resistance – Withstands acid gases and sulfur-rich flue gases common in industrial combustion systems • Precision fitment – Fabricated to match specific tube sizes and bend radii for optimal protection and stability • Easy installation – Can be fixed using clamping, tack welding, or banding methods depending on system design Applications • power generation – Shields inner U-bend tubes in superheaters and reheaters from high-temperature erosion • waste heat recovery – Used in WHRBs and HRSGs to protect internal arcs against scaling and oxidation • petrochemical processing – Protects U-bend tubes in reformers and exchangers exposed to acidic gas streams • chemical industry – Ensures long-lasting performance in reactors and thermal processing equipment • metallurgical and furnace systems – Applied where high heat and slag exposure are routine Conclusion The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides high-strength, heat-resistant shielding for the internal arcs of U-bend tubes operating in severe industrial environments. Its resistance to oxidation, corrosion, and thermal fatigue makes it a dependable solution for extending equipment life and performance under extreme conditions. For custom sizes, technical support, or pricing inquiries, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-performance protective components engineered to safeguard boiler tubes, heat exchanger coils, and superheaters from erosion, thermal fatigue, scaling, and corrosion. Widely used in thermal power plants, petrochemical units, and process heating systems, these shields offer reliable surface protection in extreme environments. Their half-round design allows quick installation over both curved and straight tube sections, extending tube life and minimizing maintenance requirements. Cr25Ni20 U Type Inner Half Round Tube Shield The Cr25Ni20 U Type Inner Half Round Tube Shield is made from a high-alloy chromium-nickel austenitic stainless steel that offers outstanding resistance to oxidation, carburization, and high-temperature corrosion. This alloy is well suited for environments involving thermal cycling and chemically aggressive gases. The inner U-type configuration is specifically designed to protect the inside curvature of U-bend tubes—where gas turbulence, thermal stress, and slag accumulation can lead to premature wear and damage. • Inner U Type Half Round Tube Shield – Designed to guard the inner arc of U-bend tubes against erosion, scaling, and oxidation under high thermal loads and gas flow impact. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr25Ni20 U Type Inner Half Round Tube Shields, delivering precision-engineered solutions for demanding heat and corrosion environments. Chemical Composition of Cr25Ni20 – High Chromium-Nickel Austenitic Alloy • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature applications involving oxidizing, carburizing, or sulfidizing gases, where mechanical and chemical durability is critical. Uses • Shields inner arcs of U-bend tubes in boilers and superheaters exposed to oxidizing combustion gases • Protects return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Applied in curved tubes in reformers, incinerators, and heat exchangers operating above 900°C • Used in chemical and petrochemical systems with chloride- or sulfur-laden atmospheres • Suitable for tube protection in high-temperature furnaces and metallurgical processes Features • Excellent high-temperature oxidation resistance – Performs reliably at sustained service temperatures up to 1150°C • Inner arc protection – Focused shielding of the bend area most affected by thermal cycling and gas turbulence • Corrosion and scaling resistance – Maintains integrity in aggressive chemical and flue gas environments • Precision engineering – Custom-manufactured to match specific tube diameter and bend geometry • Easy to install – Compatible with clamp-on, tack welding, or stainless steel banding • Durable and long-lasting – Reduces frequency of tube failures and downtime in critical systems Applications • power generation – Used in superheater U-bends where inner arcs are exposed to extreme thermal loads • petrochemical and fertilizer plants – Shields inner return bends in steam reformers and reactors • waste heat recovery – Installed in WHRBs and HRSGs to prevent scaling and oxidation on inner bend surfaces • chemical process industry – Protects U-bend tubes from acid vapors, hot gases, and corrosion • metallurgical industry – Ideal for inner arc protection in high-temperature treatment furnaces Conclusion The Cr25Ni20 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers robust protection for U-bend tubes operating in high-temperature and corrosive environments. Its exceptional resistance to oxidation and thermal damage makes it ideal for critical industrial systems requiring long-lasting performance and reliability. For detailed specifications, custom fabrication, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precisely engineered components used to safeguard boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, thermal stress, and high-temperature corrosion. Their half-round construction enables quick and secure installation over straight or curved tube surfaces, offering long-term protection and minimizing maintenance in industrial heating systems, power plants, and petrochemical facilities. 1Cr18Ni9Ti U Type Inner Half Round Tube Shield The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, offering superior resistance to intergranular corrosion and oxidation at elevated temperatures. This grade is particularly effective in welded applications and thermal systems subjected to cycling and corrosive media. The inner U-type configuration is designed to shield the inside curvature of U-bend tubes, where turbulent gas flow, slag, and thermal concentration often cause accelerated wear and scaling. • Inner U Type Half Round Tube Shield – Designed to protect the internal arc of U-bend tubes from high-temperature scaling, slag impact, and turbulent gas erosion. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Inner Half Round Tube Shields, offering durable, high-performance shielding solutions for critical thermal systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): Stabilized as required • Iron (Fe): Balance Applications: Ideal for welded and high-temperature systems exposed to oxidation, intergranular corrosion, and chloride-bearing flue gases. Uses • Protects inner arcs of U-bend tubes in superheaters and reheaters of thermal power plants • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs facing slag and scale accumulation • Applied in curved tube sections in chemical reactors and heat exchangers exposed to acidic or oxidizing gases • Suitable for marine and coastal heating systems where chlorides and moisture are present • Used in food processing, metallurgical furnaces, and process plants requiring stable, high-temperature performance Features • Excellent intergranular corrosion resistance – Stabilized with titanium to prevent carbide precipitation • Inner arc protection – Shields high-stress areas from gas turbulence and heat-induced damage • High-temperature performance – Reliable up to 870°C in oxidizing environments • Custom fit – Fabricated to match specific tube diameters and bend radii for precise installation • Easy to install – Suitable for clamp-on, weld-on, or banding methods • Long service life – Reduces frequency of tube replacement and supports consistent thermal performance Applications • thermal power generation – Inner arc protection in U-bend tubes exposed to combustion gases and temperature fluctuations • petrochemical and fertilizer plants – Shields tube bends in reactors and reformers exposed to acidic gases • waste heat recovery – Guards inner surfaces of tube coils in WHRBs and HRSGs from scaling and corrosion • marine heat exchangers – Suitable for use in systems exposed to saltwater vapors and high humidity • industrial furnaces and incinerators – Provides internal bend protection under severe thermal cycling Conclusion The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers robust and reliable protection for U-bend tubes operating in corrosive and high-temperature environments. With titanium stabilization and a custom-engineered fit, this shield ensures extended tube life, reduced wear, and optimized performance in industrial heating systems. For technical assistance, custom specifications, or quotations, please contact Ladhani Metal Corporation.

Send Message

Still searching for
reactors surface preservation?