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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 420 Half Round Straight Tube Shields to provide strong, wear-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 420 is a high-carbon martensitic stainless steel known for its excellent hardness, high mechanical strength, and moderate corrosion resistance. These shields are ideal for environments involving particulate abrasion, dry flue gas flow, and mechanical wear. SS 420 Half Round Straight Tube Shield The SS 420 Half Round Straight Tube Shield is designed to cover the outer surface of straight tubes, forming a protective barrier that resists thermal shock, erosion, and oxidizing conditions. With a high carbon content, SS 420 offers improved hardness after heat treatment, making it suitable for applications requiring resistance to physical impact and abrasive wear. These shields are used in power generation, cement plants, petrochemical industries, and WHRB systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Straight Tube Shields, offering durable protection solutions for straight tubing under abrasive and high-stress conditions. Material Grade SS 420 – High-carbon martensitic stainless steel known for wear resistance, high strength, and fair corrosion resistance in dry or mildly corrosive atmospheres. Chemical Composition of SS 420 • Carbon (C): 0.15% max • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Used in areas exposed to ash erosion, dry high-velocity gases, and mechanical wear in thermal power and process industries. Uses • Protecting straight boiler tubes from fly ash and abrasive gas flow • Economizer and WHRB tube shielding in dusty, dry flue environments • Cement kiln waste heat boilers where high mechanical strength is needed • Process gas heating systems with dry or oxidizing exhaust • Steam pipelines in refining, sugar, and fertilizer units Features • Excellent wear resistance – High hardness for abrasive service • Heat treatable – Strength can be enhanced for specific applications • Moderate corrosion resistance – Performs well in dry gas systems • High strength – Suitable for high-pressure and mechanical load zones • Versatile design – Custom-manufactured for various tube diameters • Easy installation – Weld-on, clamp-on, and banded fixing options available Applications • power and utility boilers – Erosion protection in ash-laden flue paths • cement and lime plants – High-wear zones in preheaters and kilns • WHRBs – In systems recovering waste heat from industrial furnaces • steam generation systems – Protects steam tubes in dry environments • mechanical process systems – Applied where strength and surface hardness are critical Conclusion The SS 420 Half Round Straight Tube Shield from Ladhani Metal Corporation delivers strong mechanical protection and enhanced resistance to wear and erosion in dry, high-velocity, and abrasive environments. Its durability and strength make it an effective solution for extending tube service life in aggressive operating conditions. For dimensional customization and technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective components designed to shield boiler and heat exchanger tubes from erosion, high-temperature scaling, and aggressive gas flows. Crafted from superior stainless steel alloys, these shields enhance equipment reliability and performance in demanding industrial conditions. SS 310 Half Round Tube Shield The SS 310 Half Round Tube Shield is a semi-circular metallic shield fabricated using premium stainless steel grade 310, known for its outstanding resistance to oxidation, scaling, and corrosion at elevated temperatures. This shield is specifically designed for use in environments involving extreme thermal cycling, aggressive combustion gases, and high mechanical stress. The half-round configuration ensures easy, secure installation over exposed tubes, forming a protective barrier that extends component life and reduces maintenance costs. Chemical Composition of SS 310 – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses : • Boiler Tube Protection – Shields boiler tubes from direct exposure to high-temperature flue gases, reducing metal loss due to oxidation and abrasive ash erosion in thermal power plants. • Heat Exchanger Tube Shielding – Provides a protective layer against high-temperature corrosion and flow-induced wear, preserving efficiency and reducing failure risks. • Furnace Tube Safeguarding – Resists flame impingement and scale buildup in industrial furnaces, extending the life of radiant and convection section tubes. • Petrochemical Process Protection – Used in reactors and reformers where exposure to hot process gases and thermal cycling can severely damage unprotected tubes. • Steam Superheater and Reheater Systems – Guards tubes from surface deterioration in high-pressure steam circuits, improving operational longevity and safety. Features : • High-Temperature Resistance – SS 310 maintains structural integrity at temperatures up to 1100°C, ideal for high-heat zones in boilers and furnaces. • Corrosion and Oxidation Resistance – Superior chromium and nickel content ensures excellent resistance to oxidation, scaling, and carburization even under continuous thermal exposure. • Precision Half-Round Design – Ensures a tight, secure fit on existing tube surfaces, enabling quick installation and easy replacement without interrupting system performance. • Custom Fabrication – Available in various thicknesses, lengths, and diameters to suit different tube sizes and geometries, with optional welding or clamping attachments. • Surface Finishing Options – Offered in bright annealed, pickled, or passivated finishes for enhanced appearance and additional surface protection. Applications : • Thermal Power Plants – Protects superheater and economizer tubes from soot erosion, slagging, and thermal stress caused by high-velocity flue gases. • Oil Refineries and Petrochemical Plants – Installed on high-temperature piping and reformer tubes exposed to corrosive gases, thermal cycling, and process variability. • Heat Recovery Steam Generators (HRSGs) – Enhances tube durability in combined-cycle plants where steam tubes face aggressive exhaust gas flow. • Chemical Processing Equipment – Applied in heat exchanger and reactor tubes that handle chemically reactive or acidic compounds at elevated temperatures. • Industrial Steam Boilers – Used in high-pressure steam systems across food, textile, pulp & paper, and marine industries to extend tube life and ensure safe operation. Conclusion The SS 310 Half Round Tube Shield by Ladhani Metal Corporation is a premium solution engineered for the most demanding high-temperature and corrosive environments. Its exceptional resistance to oxidation, scaling, and thermal fatigue makes it ideal for use in power plants, refineries, and process industries where tube protection is critical for safety and efficiency. By extending the life of boiler and heat exchanger tubes, reducing downtime, and minimizing repair costs, these shields offer long-term value and dependable performance. With custom sizing, precision fabrication, and strict quality control, Ladhani Metal Corporation delivers reliable shielding solutions tailored to meet the toughest industrial challenges. For technical inquiries, customization options, or to request a quote, please contact Ladhani Metal Corporation.

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Duplex Flanges

DIN 2630 Duplex flanges PN 2.5 are high-performance weld neck flanges manufactured to DIN 2630 standards, specifically designed for low-pressure applications up to 2.5 bar (36.25 psi). These flanges are made from Duplex stainless steels such as Duplex 2205 and Super Duplex 2507, which offer a balanced combination of high strength and excellent resistance to corrosion, stress corrosion cracking, and pitting. Engineered for demanding environments, these flanges provide long-lasting reliability in low-pressure systems exposed to aggressive chemicals and high temperatures. Ladhani Metal Corporation is a trusted global supplier and manufacturer of Duplex flanges, known for consistent quality and technical expertise. Our DIN 2630 PN 2.5 Duplex weld neck flanges are widely used in offshore, chemical, petrochemical, and marine industries where both mechanical performance and corrosion resistance are essential. Each flange undergoes rigorous quality control to ensure conformance with international standards and application-specific requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure operations requiring enhanced strength and superior corrosion resistance. Flange Type: • Weld Neck Flanges Designed with a tapered hub to evenly distribute stress and minimize erosion and turbulence in the flow path, making them suitable for high-integrity piping connections. • Flat Face (FF) Flanges Flat face flanges ensure even gasket compression and are ideal for use with cast equipment or non-metallic gasket materials in low-pressure systems. Duplex Grades and Full Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Combines high strength with excellent resistance to pitting and crevice corrosion. Common in chemical process plants, desalination systems, and marine structures. Applications of DIN 2630 Duplex Flanges PN 2.5: • Offshore and Marine Engineering Used in piping systems exposed to seawater and harsh marine environments where strength and corrosion resistance are vital. • Chemical and Petrochemical Industry Ideal for handling corrosive process fluids, acids, and chloride-rich environments at low pressure. • Desalination Plants Used in brine systems and piping exposed to high chloride levels and fluctuating temperatures. • Oil and Gas Industry Applied in low-pressure sections of oil rigs, refineries, and gas processing systems where reliability and resistance to sulfide stress cracking are critical. Key Features: • Compliant with DIN 2630 specifications • PN 2.5 rating suitable for low-pressure service • Weld neck design provides high-integrity and stress-distributed connections • Flat face option for soft gasket compatibility and uniform sealing • Manufactured from Duplex and Super Duplex stainless steels for enhanced performance • High strength-to-weight ratio and excellent corrosion resistance • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2630 Duplex Flanges PN 2.5 from Ladhani Metal Corporation are engineered for performance in corrosive, high-stress environments where low-pressure service demands superior materials. Combining the strength and corrosion resistance of Duplex and Super Duplex alloys, these flanges ensure long-term durability and safety across a variety of critical applications. Contact Ladhani Metal Corporation for detailed specifications, customization options, or pricing information.

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LADHANI METAL CORPORATION We also provide Super Duplex ERW . which are of unmatched quality as compared to other similar products. The offered range of Boiler Seamless & Super Duplex ERW Pipes Fittings is made at our vendor's end by series of operations where the flat rolled material is cold shaped into tubular form and welded at the seam by the application of heat and pressure. Features: Dimensionally accurate Quality-approved Economically priced Specification: Size: 1/2" to 24" Smls & 1/2" to 64" ERW Thickness: SCH 10, SCH 20, SCH 30, STD SCH 40, SCH 60, XS, SCH 80., SCH 100, SCH 120, SCH 140, SCH 160, XXS Form: Seamless & Welded Long Radius & Short Radius Elbow Return Bend, Reducing Elbow, Tee, Crosses, Reducer, Stub end, Pipe Cap, Long Radius Bends, Nipple, Coupling Grade: ASTM A 234 WP 12, WP 11, WP 22, WP 5, WP 9, WP 91, 16 MnR, Cr 5 Mo, 12 Cr 1 MoV, 10 Cr Mo 910, 15 Cr Mo, 12 Cr 2 Mo 1; ASTM A 335 P 5, P 9, P 11, P 12, P 22, P 91 Angle: 22.5 deg, 30 deg, 45 deg, 90 deg, 180 deg, 1.0 D, 1.5 D, 2.0 D, 2.5 D, 3 D, 4 D, 5 D, 6 D, 7D-40 D. Standard: ASME B 16.9, ASME B 16.28, ASME B 16.25, MSS SP-75 DIN 2605 JISB 2311 JISB 2312 JISB 2313, BS, GB, ISO,

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LADHANI METAL CORPORATION We also provide Super Duplex ERW . which are of unmatched quality as compared to other similar products. The offered range of Boiler Seamless & Super Duplex ERW Pipes Fittings is made at our vendor's end by series of operations where the flat rolled material is cold shaped into tubular form and welded at the seam by the application of heat and pressure. Features: Dimensionally accurate Quality-approved Economically priced Specification: Size: 1/2" to 24" Smls & 1/2" to 64" ERW Thickness: SCH 10, SCH 20, SCH 30, STD SCH 40, SCH 60, XS, SCH 80., SCH 100, SCH 120, SCH 140, SCH 160, XXS Form: Seamless & Welded Long Radius & Short Radius Elbow Return Bend, Reducing Elbow, Tee, Crosses, Reducer, Stub end, Pipe Cap, Long Radius Bends, Nipple, Coupling Grade: ASTM A 234 WP 12, WP 11, WP 22, WP 5, WP 9, WP 91, 16 MnR, Cr 5 Mo, 12 Cr 1 MoV, 10 Cr Mo 910, 15 Cr Mo, 12 Cr 2 Mo 1; ASTM A 335 P 5, P 9, P 11, P 12, P 22, P 91 Angle: 22.5 deg, 30 deg, 45 deg, 90 deg, 180 deg, 1.0 D, 1.5 D, 2.0 D, 2.5 D, 3 D, 4 D, 5 D, 6 D, 7D-40 D. Standard: ASME B 16.9, ASME B 16.28, ASME B 16.25, MSS SP-75 DIN 2605 JISB 2311 JISB 2312 JISB 2313, BS, GB, ISO,

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