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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 430 Half Round Straight Tube Shields to provide cost-effective protection for straight boiler and heat exchanger tubes in mildly corrosive and oxidizing environments. SS 430 is a ferritic stainless steel known for its good resistance to oxidation, thermal fatigue, and moderate corrosion in non-aggressive media. These shields are ideal for shielding tubes exposed to dry flue gases, ash, and scale buildup. SS 430 Half Round Straight Tube Shield The SS 430 Half Round Straight Tube Shield is designed to fit snugly over the exterior surface of straight tubes, forming a physical barrier that resists thermal cycling, soot-blowing erosion, and mechanical wear. With its high chromium content, SS 430 provides enhanced resistance to scaling at elevated temperatures. It is commonly used in power plants, economizers, WHRBs, and industrial boilers where consistent performance and affordability are important. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 430 Half Round Straight Tube Shields, offering practical shielding solutions to extend the life of tubes in thermal and process equipment. Material Grade SS 430 – Ferritic stainless steel with good oxidation resistance and moderate corrosion protection in non-chloride environments. Chemical Composition of SS 430 • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Suitable for dry, clean flue gas zones and mildly corrosive environments with minimal exposure to chlorides or strong acids. Uses • Straight tube shielding in boiler flue gas paths • Protection in economizers and preheater sections • Used in WHRBs for dry particulate erosion prevention • Ideal for food, paper, and textile industries with clean gas flow • Applied in low-to-moderate temperature furnace and duct systems Features • Good oxidation resistance – Performs well in clean, dry heat environments • Cost-efficient – Affordable solution for basic erosion protection • Magnetic ferritic grade – Offers dimensional stability under temperature cycling • Resistant to scaling – Up to ~815°C in intermittent service • Customizable – Lengths, radius, and thickness tailored to project needs • Easy attachment – Suitable for weld-on, clamp-on, or banded installation Applications • thermal boilers – Low-cost shielding for tubes in flue passages • process heat exchangers – Protects tubes in moderately aggressive environments • industrial dryers and ovens – Used in clean-air heating systems • WHRBs – Economical shield in clean-burning furnaces • general steam systems – Prevents tube wear and extends service life Conclusion SS 430 Half Round Straight Tube Shields by Ladhani Metal Corporation are a durable and economical choice for protecting straight tubes from heat, scale, and dry flue gas abrasion. With its balance of thermal resistance and cost-effectiveness, it serves reliably across a wide range of industrial systems. For custom configurations and bulk orders, contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Stainless Steel Flanges

Ladhani Metal Corporation is a reputed manufacturer and exporter of DIN 2561 stainless steel flanges, precisely engineered for low-pressure piping systems. DIN 2561 specifies weld neck flanges with a nominal pressure rating of PN6. However, we also offer these flanges in extended pressure classes including PN10, PN16, PN25, and PN40, based on customer specifications. Our flanges are manufactured using high-quality stainless steel, providing excellent corrosion resistance, strength, and durability across various industries such as chemical, petrochemical, water treatment, and marine applications. Flange types: Weld neck flanges: suitable for high-stress, high-temperature applications Raised face (RF): used to improve gasket sealing and ensure leak-proof connections Flat face (FF): ideal where the mating flange material is brittle or non-metallic Grades, chemical composition and applications: Stainless Steel 304 Chemical composition: Carbon (C): ≤ 0.08% Silicon (Si): ≤ 1.00% Manganese (Mn): ≤ 2.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 18.0 – 20.0% Nickel (Ni): 8.0 – 10.5% Applications:General-purpose use in water pipelines, structural supports, and food-grade equipment. Common in storage tanks, dairy and beverage plants, and domestic plumbing. Suitable for mildly corrosive environments where hygiene and ease of cleaning are important Stainless Steel 316 Chemical composition: Carbon (C): ≤ 0.08% Silicon (Si): ≤ 1.00% Manganese (Mn): ≤ 2.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 16.0 – 18.0% Nickel (Ni): 10.0 – 14.0% Molybdenum (Mo): 2.0 – 3.0% Applications:Ideal for harsh environments such as chemical processing, marine applications, and offshore platforms.Excellent resistance to chlorides, acids, and saline water. Common in pharmaceuticals, desalination plants, food processing, and coastal infrastructure Stainless Steel 321 Chemical composition: Carbon (C): ≤ 0.08% Silicon (Si): ≤ 1.00% Manganese (Mn): ≤ 2.00% Phosphorus (P): ≤ 0.045% Sulfur (S): ≤ 0.030% Chromium (Cr): 17.0 – 19.0% Nickel (Ni): 9.0 – 12.0% Titanium (Ti): 5xC – 0.70% Applications: Suitable for high-temperature service including heat exchangers, furnace parts, and exhaust systems. Excellent resistance to oxidation and intergranular corrosion in thermal cycling conditions. Preferred in oil refineries, petrochemical plants, and industries requiring temperature resistance up to 900°C Key features: Manufactured as per DIN 2561 standard High dimensional accuracy and surface finish Custom sizes, face types, and drilling options available Conclusion: DIN 2561 stainless steel flanges from Ladhani Metal Corporation are a reliable choice for industries demanding performance, safety, and long-term durability. With availability in key grades like 304, 316, and 321, and compliance with international standards, these flanges are well-suited for a wide range of industrial applications. Backed by precision manufacturing and stringent quality control, Ladhani flanges ensure seamless integration into any piping system. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation. #din2561 #din2561flanges #din2561stainlesssteelflanges #flanges #flanges supplier in mumbai

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Titanium Racks For Aluminum Anodizing

Product Name: Titanium racks for aluminum anodizing Material: Gr1, Gr2 Application: Electroplating, anodizing etc. Size: Customized Surface: Polished Type : Titanium racks / Titanium Jigs Dimenstion and shape : Customized, as customer's drawings Finishing : Polished Material : Pure Titanium(gr1 gr2) Condition : New Application : Electroplating, anodizing etc Color : Sliver.Grey Features : Anti-corrosion, good elasticity, smooth surface, dustproof, strong structure, good quality, fine surface We provide various titanium plating rack jigs. These ranges of jigs are available in different sizes to maximize customer satisfaction. Also, these jigs are provided at very affordable prices. Our technique can adapt jigs to the most suitable parts and materials, so that the product has higher durability and strength. Our production system reduces the entrainment of impurities and liquids between tanks and improves the passage of current, as well as its uniform distribution throughout the whole rack. The continuous availability of raw materials, laser cutting machines, folding and automatic welding machines makes our products the most competitive in the market and able to complete tasks within very tight deadlines. Chemical composition (Wt%) ASTM No. Fe max O max N max C max H max Pd Al Bal Grade 1 0.2 0.18 0.03 0.1 0.015 - - Ti Grade 2 0.3 0.25 0.03 0.1 0.015 - - Ti Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 1 Unalloyed Ti ("Pure") 35A -CP1 35 240 25 170 30 Grade 2 Unalloyed Ti ("Pure") 50A -CP2 58 400 40 275 25

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Titanium clad steel plate tube sheet

Porduct name : Titanium Forged Clad Tube Sheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc Titanium Forged Clad Tube Sheet Titanium is a new kind of metal, with low density, corrosion resistance, high and low temperature. High strength and other excellent performance. It is an important structural material in aviation, aerospace, chemical, Marine, electric power, metallurgy and other fields. In order to save titanium resources, reduce the cost and promote the application of this new metal material in civil industry, titanium steel composite plate came into being. Titanium steel composite tube plate have the same effect as pure titanium tube plate, but also very good cost saving, widely used in pressure vessels, heat exchangers, urban sewage treatment containers, water storage containers and nuclear waste treatment containers, chemical distillation tanks and so on.

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Titanium Steel Composite Tube Plate

Porduct name : Titanium Steel Composite Tube plate Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium steel composite tube plate Name Clad Metal Base Metal Specification Standard Application Titanium-Steel Cladding plate TA1, TA2, TA9, TA10 Q235, Q245R Q345R Coating metal thickness: 0.5~50mm Base material thickness: 0.5~500mm ASME, ASTM petrochemical, vacuum salt making, Chlor-alkali, food, fertilizer, hydrometallurgy, electroplate and etc. Main applications: Titanium clad steel plate tube sheet is mainly used in two aspects: heat exchanger tube sheet and processing container plate. The total thickness of the tube sheet is 75-100mm and the thickness of the coating is 12-15mm. The total thickness of the processing vessel plate is 19-25mm and the coating thickness is 2-3mm. Titanium-steel clad plate has a good application prospect in the manufacture of heat exchanger tube sheet, large diameter (1800 mm) seamless head and reactor. Titanium clad steel plate tube sheet is used more in the reactor and terephthalic acid plant equipment, as well as ethylene glycol, maleic acid and rust remover production equipment. Some reservoirs have operating temperatures up to 200℃, internal pressure of 9 MPa, equipment diameters of 700 mm, length of 1080 mm, and composite plate thickness of (2 + 15) mm.For petrochemical equipment operating at ordinary high pressures and temperatures, the lining must provide good heat conduction and must withstand heat cycles, pressure differences and other pressures. Therefore, loose lining or spot welding additional lining is not satisfactory, but the titanium-steel clad plate can meet the above requirements. Titanium clad steel plates tube sheets are used not only in pressure vessels, heat exchangers and tubesheets, but also in the following applications: A. containers for municipal sewage treatment, which contain larger chloride. B. chemical distillation tanks for high temperature applications. C. water storage containers and containers for nuclear waste disposal

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