Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, and mechanical wear in heat transfer systems. These shields are precisely engineered to fit the curvature of boiler tubes, especially in areas exposed to flue gas turbulence and ash impact. The half-round design allows for easy installation and ensures consistent protection throughout the tube's operating life. Cr23Ni13 Half Round Tube Shield for LTSH Tube The Cr23Ni13 Half Round Tube Shield is fabricated using a high-temperature-resistant chromium-nickel alloy containing approximately 23% chromium and 13% nickel. This composition provides excellent resistance to oxidation, thermal shock, and high-temperature corrosion. It is particularly suited for shielding LTSH (Low Temperature Superheater) tubes that operate in areas where flue gases carry abrasive particles, resulting in gradual material degradation over time. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Half Round Tube Shields, delivering robust and thermally stable components for boiler protection applications in demanding industrial conditions. Chemical Composition of Cr23Ni13 – High Chromium-Nickel Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature zones in boilers and furnaces where oxidation, scaling, and ash corrosion pose operational challenges. Uses • Protects LTSH tubes in coal-fired and biomass-fired boilers • Shields heat exchanger tubes in waste heat recovery units • Provides erosion and oxidation resistance in process heaters and reformers • Installed in utility and industrial boilers to prevent wear from low-temperature flue gases • Suitable for use in marine, chemical, and refining industries where steam purity and thermal efficiency are critical Features • High-temperature resistance – Excellent durability under thermal cycling conditions • Corrosion protection – Chromium-rich alloy protects against oxidizing flue gases • Precision fabrication – Custom-fit designs ensure secure coverage of exposed tube surfaces • Enhanced tube longevity – Reduces surface wear, scaling, and thermal fatigue • Multiple installation methods – Supports weld-on, clamp-on, or banding attachment options • Customizable dimensions – Lengths, thicknesses, and radii can be tailored for system compatibility Applications • thermal power stations – Extends the life of LTSH coil sections in superheaters and economizers • WHRBs – Provides protective coverage for tubes exposed to particulate-laden exhaust gases • process industries – Ideal for exchangers and preheaters in refineries and petrochemical plants • HRSGs – Shields low-temperature superheater zones in combined-cycle power systems • cement and paper plants – Protects heat transfer surfaces from soot and particulate erosion Conclusion The Cr23Ni13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers a reliable and thermally robust solution for protecting superheater and heat exchanger tubes in abrasive and corrosive environments. Its high chromium-nickel composition ensures long-lasting performance in boiler systems where operational efficiency and tube integrity are critical. For orders, technical specifications, or consultation, contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. • Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses • Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants • Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers • Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure • Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures • Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features • Outstanding high-temperature strength – Performs effectively up to 1150°C with excellent resistance to scaling and oxidation • Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding • Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe • Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation • Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly • Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications • thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection • petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments • waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling • chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media • furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr23Ni13 U Type Half Round Tube Shield The Cr23Ni13 U Type Half Round Tube Shield is designed to provide high-temperature and corrosion protection for U-bend tube sections in critical thermal and process equipment. Made from Cr23Ni13, an austenitic stainless steel alloy containing approximately 23% chromium and 13% nickel, this shield offers excellent resistance to oxidation, scaling, and carburization. It is particularly effective in applications involving fluctuating temperatures, aggressive gas streams, and surface wear. The U-type design ensures complete protection of both the inner and outer arcs of curved tubes, where damage due to thermal and flow-induced stress is most likely to occur. • Outer U Type Half Round Tube Shield – Protects the outer bend radius from slag accumulation, flame impingement, and flue gas erosion. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulent flow wear, scale formation, and heat-induced deformation. Ladhani Metal Corporation supplies Cr23Ni13 U Type Half Round Tube Shields for use in high-performance industrial systems requiring reliable operation under thermal and chemical stress. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for high-temperature applications requiring good resistance to oxidation, thermal fatigue, and moderate carburizing or corrosive environments. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils in thermal power plants • Shielding of tube bends in chemical reformers, preheaters, and gas-fired furnaces • Guarding return bends in WHRBs and HRSGs exposed to particulate-laden flue gases and cyclic heating • Coverage for high-temperature tube curves in petrochemical and refining units • Ideal for heavy industrial systems operating under oxidizing and moderately corrosive gas flow Features • Excellent heat resistance – Withstands continuous operation in high-temperature conditions while resisting scaling and oxidation. • Good corrosion resistance – Chromium and nickel content provide stability in oxidizing and mildly corrosive environments. • U-bend coverage – Available in inner and outer U-type designs for complete tube bend protection. • Precision fitment – Custom-engineered to match the tube's radius and diameter for a secure, stable installation. • Fast installation – Can be attached using clamps, tack welding, or stainless banding without interrupting system operation. • Long-lasting durability – Designed to endure thermal cycling and mechanical wear, reducing the need for frequent replacements. Applications • thermal and industrial boilers – Used in U-bends of superheaters and reheaters to prevent scaling, wear, and fatigue cracking. Enhances heat transfer and reliability. • petrochemical industries – Installed in high-temperature processing units such as reformers and gas converters to guard against carburizing gas streams. • waste heat recovery systems – Protects U-bend tubes in WHRBs and HRSGs from slag erosion and high-temperature oxidation. • chemical processing plants – Suitable for heat exchanger tube bends handling oxidizing gases and acidic vapors at elevated temperatures. • metallurgy and furnace systems – Shields return bends and elbows in air preheaters, combustion chambers, and radiant heating tubes. Conclusion The Cr23Ni13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers durable and effective protection for U-bend tube sections in high-temperature and moderate corrosion service. With its balanced chromium-nickel composition, this shield ensures reliable resistance to oxidation, scaling, and erosion in demanding thermal environments. Designed for precision fit, quick installation, and long-term performance, it supports the safe and efficient operation of power plants, chemical processing systems, and heavy industrial boilers. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-performance components designed to protect heat exchanger and boiler tubes from thermal damage, erosion, and high-temperature corrosion. These shields play a vital role in extending tube life and ensuring stable operation in demanding industrial environments such as petrochemical plants, power generation facilities, and high-temperature furnaces. 1Cr25Ni20Si2 Half Round Tube Shield The 1Cr25Ni20Si2 Half Round Tube Shield is a semi-cylindrical tube protector made from a heat-resistant alloy consisting of 25% chromium, 20% nickel, and 2% silicon. This alloy is known for its outstanding resistance to oxidation, carburization, and scaling at elevated temperatures, often exceeding 1100°C. The presence of silicon further enhances its oxidation resistance by forming a stable protective film on the surface. These shields are precision-formed in a half-round profile for easy clamping or welding over the tube surface, delivering a tight and durable fit. Chemical Composition of 1Cr25Ni20Si2 – Heat-Resistant ss Austenitic Alloy • Carbon (C): ≤ 0.20% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Shields tubes from oxidation and metal dusting under high steam and flue gas temperatures in utility boilers. • Furnace Tube Protection – Prevents damage from flame impingement, scaling, and spalling in radiant and convection furnace zones. • Reforming and Cracking Units – Used in petrochemical plants to protect process tubes from carburization and oxidation during prolonged high-temperature service. • Air Preheaters and Heat Recovery Systems – Guards tubes from thermal fatigue and corrosive ash erosion in waste heat systems. • Gas-Fired and Biomass Boilers – Applied to protect critical tube sections exposed to high-velocity combustion gases and corrosive deposits. Features • Superior Oxidation Resistance – The combination of chromium, nickel, and silicon provides long-term stability in oxidizing environments above 1000°C. • Excellent Carburization and Sulfidation Resistance – Performs well in carbon-rich and sulfur-laden atmospheres, making it ideal for petrochemical service. • High Mechanical Strength – Retains structural integrity under thermal cycling and mechanical load at elevated service temperatures. • Precision Half-Round Design – Ensures easy fitment over existing tubes with minimal disruption to equipment layout or flow design. • Enhanced Surface Protection – Silicon contributes to the formation of a dense oxide scale, minimizing material loss due to scaling. • Custom Dimensions – Available in a range of thicknesses, diameters, and lengths with optional surface treatments like bright annealing and passivation. Applications • Thermal Power Plants – Used in critical boiler zones such as superheaters and economizers where high-temperature oxidation resistance is required. • Petrochemical and Refining Industries – Deployed in reformers, ethylene crackers, and process gas heaters where tubes face carburizing and oxidizing atmospheres. • Metallurgical Furnaces – Protects tubes and gas paths in steel, non-ferrous, and heat treatment furnaces operating under extreme thermal conditions. • Waste-to-Energy Systems – Shields boiler tubes and superheaters from corrosive ash and high flue gas temperatures in incinerators and biomass units. • Cement and Glass Plants – Guards heat recovery and exhaust handling tubes from scaling and thermal wear in rotary kilns and regenerative chambers. Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered for high-performance protection in environments where conventional stainless steels may fail. Its exceptional resistance to oxidation, carburization, and high-temperature scaling makes it a preferred solution for boiler, furnace, and heat exchanger tube protection across several heavy industries. With customizable sizes, expert fabrication, and material certifications, Ladhani Metal Corporation delivers reliable and long-lasting shielding components designed to enhance system integrity, reduce maintenance costs, and ensure uninterrupted operation under extreme thermal stress. For specification or to request a quotation, please contact Ladhani Metal Corporation.

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields specifically designed to protect the outer curvature of U-bends and 90-degree turns in high-temperature tubes used in boilers, superheaters, reheaters, heat exchangers, and industrial furnaces. Made from high-alloy austenitic stainless steel grade 1Cr25Ni20Si2, these shields provide excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue. The added silicon content enhances the steel’s oxidation resistance and structural stability in severe thermal environments. The semi-cylindrical design is precisely formed to contour the bend radius of return tubes, creating an effective barrier against particulate erosion, ash impact, and high-velocity gas flow. 1Cr25Ni20Si2 shields are ideal for thermal power generation and industrial systems exposed to oxidizing, carburizing, and dry corrosive atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields, offering tailored configurations to meet diverse thermal protection requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature systems in boilers, reheaters, thermal incinerators, and petrochemical furnaces where resistance to oxidation, scaling, and heat-induced deformation is critical. Uses • Shields 90-degree curved tube sections in superheaters, reheaters, and economizers • Applied in high-temperature HRSG and WHRB coils exposed to harsh flue gases • Protects against scaling, oxidation, and high-velocity particulate erosion • Used in industrial furnaces, reformers, and exhaust gas boilers requiring thermal durability Features • Superior oxidation resistance – Silicon addition enhances resistance to scale formation at elevated temperatures • High-temperature performance – Withstands sustained thermal stress and cyclic heating • Structural stability – Maintains mechanical integrity during long-term high-temperature exposure • Accurate form – Manufactured to match specific bend radii and pipe sizes for full coverage • Flexible mounting – Can be installed using welding, banding, or mechanical clamps • Custom availability – Offered in various wall thicknesses, bend angles, lengths, and diameters Applications • Thermal power plants – Guards steam tubing and return bends from thermal wear and surface damage • Waste heat recovery units – Shields tube bends from high-temperature gas erosion • Petrochemical furnaces – Used in radiant coils and transfer lines operating at extreme temperatures • Metallurgical and cement industries – Protects heat exchange tubes exposed to oxidizing and abrasive conditions Conclusion The 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides high-performance protection in extreme heat environments where oxidation, scaling, and erosion pose critical challenges. Engineered for longevity and thermal resilience, these shields are ideal for demanding industrial applications. For specialized configurations, technical guidance, or material selection support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

Ladhani Metal Corporation offers Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields engineered to safeguard the outer arc of U-bends and 90-degree curved tubes in high-temperature industrial systems such as boilers, heat exchangers, superheaters, and reheaters. The half-round shield is precision-formed to match the curvature of return tube bends, creating a robust physical barrier against erosive flue gas, particulate impact, and mechanical wear from soot blowing. Cr25Ni20 shields are especially suited for utility boilers, incinerators, petrochemical heaters, and waste heat recovery units operating under aggressive thermal and oxidizing conditions. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shields, offering customized configurations for optimal fit and performance. Cr25Ni20 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Shields 90-degree return bends in radiant sections of superheaters and reheaters • Applied in HRSGs, waste heat boilers, and incinerators under severe temperature conditions • Guards against metal loss due to flue gas erosion and thermal cycling • Suitable for tube bends in high-temperature reformers, furnaces, and gas processing units Features • Outstanding heat resistance – Performs reliably at sustained temperatures above 1000°C • Excellent oxidation and scaling resistance – Protects metal surfaces in oxidizing and carburizing atmospheres • Long service life – High alloy content ensures resistance to metal fatigue and thermal stress • Tailored fit – Fabricated to match various tube bend radii and dimensions • Flexible installation – Can be clamped, tack welded, or banded based on site requirements • Wide availability – Offered in diverse lengths, wall thicknesses, and bend angles Applications • Power plants – Protects reheater and superheater tube bends in extreme heat zones • Waste incineration plants – Shields tubes from ash erosion and corrosive gas attack • Petrochemical and refinery sectors – Applied in high-temperature fired heaters and steam reformers • Metal and glass industries – Protects furnace coils and curved tubes from high-temperature damage Conclusion The Cr25Ni20 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers superior protection for tube bends exposed to intense heat, oxidation, and thermal cycling. With high alloy stability and long-term performance in extreme environments, these shields are ideal for critical thermal processing systems. For custom dimensions, application-specific material advice, or product inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter