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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 430 U Type Half Round Tube Shield The SS 430 U Type Half Round Tube Shield is designed to safeguard U-bend sections in boilers, heat exchangers, and steam systems operating under moderate temperature and corrosion conditions. Made from SS 430, a ferritic stainless steel with high chromium content, it provides excellent resistance to oxidation and thermal scaling while offering good structural stability. The U-type configuration ensures comprehensive protection of both the inner and outer arcs of curved tubes, which are often the most vulnerable to wear, gas impact, and thermal fatigue. • Outer U Type Half Round Tube Shield – Protects the outer radius of the U-bend from flue gas impingement, thermal degradation, and mechanical erosion. • Inner U Type Half Round Tube Shield – Shields the inner curve of the bend from turbulence-induced wear, slag buildup, and scaling caused by repeated thermal cycling. Ladhani Metal Corporation manufactures and supplies SS 430 U Type Half Round Tube Shields for industrial systems requiring reliable heat resistance, cost-effectiveness, and mechanical protection in dry or mildly corrosive environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for systems exposed to dry heat, oxidation, and light chemical environments where resistance to scaling and thermal distortion is required. Uses • Protection of U-bend tube sections in superheaters, reheaters, and heat exchangers • Shielding tube bends in economizers, condensers, and air preheaters • Coverage for curved tubes in HRSGs and WHRBs operating under mild corrosive and high-temperature service • Erosion and scale resistance in return bends of process heaters and utility boilers • Ideal for food processing, petrochemical, and utility sectors where performance and economy are balanced Features • Excellent oxidation resistance – SS 430 performs well in dry air and moderately hot environments, resisting thermal scale formation. • Good dimensional stability – Maintains shape and strength under cyclic heating without excessive warping or fatigue. • Inner and outer protection – Offered in both U-type configurations to provide full coverage for return bends and critical curvature zones. • Precision engineered – Designed to fit tube radius and diameter for a secure, vibration-resistant fit that maintains consistent coverage. • Easy to install – Mounted using banding, tack welds, or clamping without the need to disassemble tube systems. • Economical and reliable – Combines good heat resistance and mechanical protection with cost-effectiveness for general industrial use. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to protect against thermal fatigue and surface scaling. Improves tube longevity and efficiency. • petrochemical units – Used in systems where moderate corrosion resistance and high-temperature stability are required without the need for molybdenum or nickel alloys. • waste heat recovery systems – Shields curved tubes in WHRBs from slag buildup and gas erosion under high but controlled temperature conditions. • food and beverage processing – Suitable for heat exchangers and boilers where hygiene and thermal stability are essential with minimal corrosion risk. • utility and industrial boilers – Provides reliable protection for U-bend tubes exposed to hot combustion gases in moderate-duty systems. Conclusion The SS 430 U Type Half Round Tube Shield from Ladhani Metal Corporation is a dependable and cost-effective solution for protecting U-bend tube sections in systems operating under dry heat and light chemical exposure. With strong oxidation resistance, good structural stability, and precision-fit configurations, these shields are ideal for various industrial applications, including power generation, heat recovery, and process heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Monel Flange

DIN 2632 Monel flanges PN 10 are high-performance weld neck flanges manufactured to meet the DIN 2632 standard, specifically designed for medium-pressure applications up to 10 bar (145 psi). These flanges are made from Monel, a nickel-copper alloy known for its outstanding corrosion resistance, particularly in marine and chemical environments. With excellent mechanical strength and superior durability in highly aggressive conditions, DIN 2632 Monel flanges provide a reliable solution where standard materials may fail. Ladhani Metal Corporation is a leading global manufacturer and supplier of Monel flanges, delivering consistent quality, dimensional accuracy, and full compliance with international standards. Each flange is meticulously tested to ensure optimum performance under demanding industrial conditions. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure piping systems requiring high corrosion resistance and mechanical stability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that ensures precise pipe alignment and reduces localized stress at the flange connection. Ideal for high-integrity, high-strength joints. • Flat Face (FF) Flanges Flat face configuration ensures uniform gasket compression, making them ideal for systems using soft gaskets or connecting to cast components. Monel Grades and Composition: Monel 400 • Nickel (Ni): Minimum 63% • Copper (Cu): 28–34% • Iron (Fe): 2.0–2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Monel 400 is widely used in chemical and marine environments due to its excellent resistance to seawater, acids, and alkalis. It is commonly used in heat exchangers, seawater piping, pumps, and valves handling corrosive media. Monel K500 • Nickel (Ni): 63% minimum • Copper (Cu): 27–33% • Aluminum (Al): 2.3–3.15% • Titanium (Ti): 0.35–0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Monel K500 combines the corrosion resistance of Monel 400 with greater strength and hardness due to age-hardening. It is used in marine shafts, chemical processing equipment, oil and gas tools, and high-strength fasteners. Applications of DIN 2632 Monel Flanges PN 10: • Marine and Offshore Ideal for seawater handling systems, shipbuilding, desalination units, and offshore platforms exposed to highly corrosive saltwater environments. • Chemical and Petrochemical Industry Used in pipelines and vessels transporting sulfuric acid, hydrofluoric acid, alkalis, and other aggressive substances. • Oil and Gas Industry Suitable for sour gas environments, offshore rigs, and subsea applications where corrosion and stress resistance are critical. • Power Generation Applied in cooling systems, condensers, and process equipment subjected to brine, steam, and corrosive gases. Key Features: • Fabricated to DIN 2632 specifications • PN 10 pressure rating for medium-pressure service • Weld neck and flat face designs available • Manufactured using Monel 400 and Monel K500 for corrosion-intensive applications • Exceptional resistance to seawater, acids, and alkalis • High strength and toughness even at elevated temperatures • Ideal for marine, chemical, and oil & gas industries • Custom dimensions, finishes, and alloy compositions available upon request Conclusion: DIN 2632 Monel Flanges PN 10 from Ladhani Metal Corporation are engineered to provide superior corrosion resistance, mechanical strength, and long-term reliability in medium-pressure industrial systems. With Monel grades 400 and K500, these flanges are well-suited for harsh environments in the marine, chemical, petrochemical, and offshore sectors. For detailed specifications, custom requirements, or pricing information, contact Ladhani Metal Corporation today.

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Duplex Flanges

DIN 2630 Duplex flanges PN 2.5 are high-performance weld neck flanges manufactured to DIN 2630 standards, specifically designed for low-pressure applications up to 2.5 bar (36.25 psi). These flanges are made from Duplex stainless steels such as Duplex 2205 and Super Duplex 2507, which offer a balanced combination of high strength and excellent resistance to corrosion, stress corrosion cracking, and pitting. Engineered for demanding environments, these flanges provide long-lasting reliability in low-pressure systems exposed to aggressive chemicals and high temperatures. Ladhani Metal Corporation is a trusted global supplier and manufacturer of Duplex flanges, known for consistent quality and technical expertise. Our DIN 2630 PN 2.5 Duplex weld neck flanges are widely used in offshore, chemical, petrochemical, and marine industries where both mechanical performance and corrosion resistance are essential. Each flange undergoes rigorous quality control to ensure conformance with international standards and application-specific requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure operations requiring enhanced strength and superior corrosion resistance. Flange Type: • Weld Neck Flanges Designed with a tapered hub to evenly distribute stress and minimize erosion and turbulence in the flow path, making them suitable for high-integrity piping connections. • Flat Face (FF) Flanges Flat face flanges ensure even gasket compression and are ideal for use with cast equipment or non-metallic gasket materials in low-pressure systems. Duplex Grades and Full Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Combines high strength with excellent resistance to pitting and crevice corrosion. Common in chemical process plants, desalination systems, and marine structures. Applications of DIN 2630 Duplex Flanges PN 2.5: • Offshore and Marine Engineering Used in piping systems exposed to seawater and harsh marine environments where strength and corrosion resistance are vital. • Chemical and Petrochemical Industry Ideal for handling corrosive process fluids, acids, and chloride-rich environments at low pressure. • Desalination Plants Used in brine systems and piping exposed to high chloride levels and fluctuating temperatures. • Oil and Gas Industry Applied in low-pressure sections of oil rigs, refineries, and gas processing systems where reliability and resistance to sulfide stress cracking are critical. Key Features: • Compliant with DIN 2630 specifications • PN 2.5 rating suitable for low-pressure service • Weld neck design provides high-integrity and stress-distributed connections • Flat face option for soft gasket compatibility and uniform sealing • Manufactured from Duplex and Super Duplex stainless steels for enhanced performance • High strength-to-weight ratio and excellent corrosion resistance • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2630 Duplex Flanges PN 2.5 from Ladhani Metal Corporation are engineered for performance in corrosive, high-stress environments where low-pressure service demands superior materials. Combining the strength and corrosion resistance of Duplex and Super Duplex alloys, these flanges ensure long-term durability and safety across a variety of critical applications. Contact Ladhani Metal Corporation for detailed specifications, customization options, or pricing information.

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Monel Flanges

DIN 2627 Monel flanges PN 400 are high-performance blind flanges crafted for ultra-high-pressure systems where superior corrosion resistance, durability, and structural integrity are critical. Compliant with the DIN 2627 standard, these flanges are specifically designed to close off the ends of pipelines in extreme service environments, including highly corrosive marine atmospheres, acidic and alkaline chemical processes, and high-temperature applications. With a PN 400 rating (400 bar / 5800 psi), these flanges ensure leak-free operation under intense pressure and challenging conditions. Made from Monel alloys—primarily Monel 400 and Monel K500—these flanges are widely utilized in offshore oil rigs, naval applications, chemical processing, and power generation systems. Ladhani Metal Corporation is a global leader in manufacturing and exporting DIN-standard Monel flanges, ensuring compliance with international requirements for pressure containment, corrosion resistance, and metallurgical consistency. Pressure Rating: • PN 400 (400 bar / 5800 psi): Engineered for extremely high-pressure piping systems in critical and hazardous service environments where reliable sealing is essential. Flange Type: • Blind Flanges Solid, non-bored flanges used to seal piping systems or terminate flow paths. Ideal for pressure testing, system isolation, and future expansion. • Flat Face (FF) Flanges Designed with a flat sealing surface for use with full-face gaskets and flat mating components. Ensures uniform load distribution and optimal sealing performance. Monel Grades and Composition: Monel 400 (UNS N04400) • Nickel (Ni): ≥ 63% • Copper (Cu): 28 – 34% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Outstanding resistance to seawater, hydrofluoric acid, alkalis, and other corrosive media. Widely used in marine equipment, chemical processing, and heat exchangers. Monel K500 (UNS N05500) • Nickel (Ni): ≥ 63% • Copper (Cu): 27 – 33% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2% • Carbon (C): ≤ 0.25% Applications: Combines the corrosion resistance of Monel 400 with enhanced strength and hardness. Suitable for high-stress components like shafts, valve parts, and pump systems in corrosive environments. Applications of DIN 2627 Monel Flanges PN 400: • Offshore Oil and Gas Platforms Ideal for subsea systems exposed to high salinity, pressure, and corrosive gases such as hydrogen sulfide. • Marine and Shipbuilding Preferred in piping systems, ballast lines, and propulsion equipment exposed to seawater and biofouling agents. • Chemical and Petrochemical Plants Used in process systems handling caustic solutions, hydrofluoric acid, and strong alkalis at elevated pressures. • Heat Exchangers and Condensers Excellent thermal conductivity and corrosion resistance make Monel suitable for harsh thermal cycling conditions. • Nuclear and Power Generation Resilient in high-radiation and chemical-laden environments found in cooling systems and high-pressure steam lines. • Aerospace and Defense Used in fuel and hydraulic lines where strength and resistance to high-pressure corrosive media are critical. Key Features: • Manufactured according to DIN 2627 standards • Rated for PN 400 high-pressure operations • Blind flange design ensures reliable sealing and flow isolation • Flat face configuration for full-face gasket compatibility • Available in Monel 400 and Monel K500 grades • Exceptional resistance to corrosion by seawater, acids, and alkalis • High strength and durability in extreme service environments • Widely used in marine, chemical, nuclear, oil and gas, and aerospace industries • Custom configurations, sizes, and material options available on request Conclusion: DIN 2627 Monel Flanges PN 400 from Ladhani Metal Corporation are engineered for mission-critical applications where long-term durability, corrosion resistance, and high-pressure performance are mandatory. Whether you need protection against seawater, alkalis, or aggressive process chemicals, these flanges provide robust, leak-free service in the harshest operating environments. Contact Ladhani Metal Corporation for expert guidance, custom engineering, and dependable supply of Monel flange solutions tailored to your specific needs

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Monel Flanges

Ladhani Metal Corporation is a prominent manufacturer and exporter of DIN 2565 Monel flanges, designed for high-performance, corrosion-resistant connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically available with a PN 6 pressure rating, these threaded flanges are ideal for systems where welding is not suitable or required. Monel flanges are made from a group of nickel-copper alloys that offer excellent resistance to seawater, acids, and alkalis. Known for their durability, strength, and exceptional corrosion resistance, Monel flanges are widely used in marine, chemical, and oil & gas industries where harsh operating environments are common. Flange Types: • Threaded (Screwed) Flanges: Designed for quick installation and removal without welding; ideal for maintenance-intensive applications. • Raised Face (RF) Flanges: Improves gasket compression and ensures leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Preferred in low-pressure setups with soft or non-metallic gaskets. • Forged Threaded Flanges: Offers enhanced strength and durability due to the forging process. • Custom-Machined Flanges: Precision-manufactured to meet specific dimensional, pressure, or material requirements. Available Monel Grades and Chemical Composition: 1. Monel 400 (UNS N04400) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 28.0 – 34.0% o Iron (Fe): 2.0 – 2.5% o Manganese (Mn): ≤ 2.0% Applications: Excellent resistance to seawater, hydrofluoric acid, and alkalis. Commonly used in heat exchangers, marine hardware, and chemical processing equipment. 2. Monel K500 (UNS N05500) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 27.0 – 33.0% o Aluminum (Al): 2.3 – 3.15% o Titanium (Ti): 0.35 – 0.85% Applications: Combines Monel 400’s corrosion resistance with increased strength and hardness. Used in pump shafts, valve components, and oil & gas drilling equipment. Applications of DIN 2565 Monel Flanges: • Marine Industry: Resistant to saltwater and ideal for piping systems on ships, submarines, and offshore platforms. • Chemical Processing: Handles aggressive acids, alkalis, and high-temperature chemical reactions. • Oil & Gas: Used in sour gas applications, valve assemblies, and pipeline systems. • Heat Exchangers and Condensers: Excellent thermal conductivity and corrosion resistance. • Aerospace and Defense: Suitable for fuel and hydraulic lines exposed to corrosive conditions. Key Features: • Manufactured as per DIN 2565 standards with PN 6 pressure rating • Exceptional resistance to corrosion, especially in saltwater and acidic environments • High mechanical strength and thermal conductivity • Non-magnetic and maintains integrity in a wide range of temperatures • Supplied with complete documentation, test certificates, and full traceability Conclusion: DIN 2565 Monel flanges from Ladhani Metal Corporation are engineered to perform in some of the most challenging industrial environments. With outstanding corrosion resistance, durability, and strength, these flanges are a reliable solution for marine, chemical, and oil & gas systems. Precision-crafted and quality-tested, our Monel flanges meet international standards and ensure long-term operational efficiency.

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Monel Flange

The DIN 2558 Monel Flange PN 6 is a precision-engineered piping component manufactured to meet DIN (Deutsches Institut für Normung) specifications. Made from high-performance Monel alloys—nickel-copper-based materials known for their outstanding resistance to corrosion, particularly in marine and chemical environments—these flanges offer exceptional durability and reliability in some of the most demanding industrial applications. Supplied by Ladhani Metal Corporation, these flanges are designed to provide a leak-free, long-lasting solution in medium-pressure systems. Monel flanges are widely used in industries such as marine engineering, chemical processing, hydrocarbon refining, heat exchangers, and offshore oil and gas production. Types: Weld Neck Flange – Offers a high-strength welded connection ideal for high-pressure and high-temperature systems. Slip-On Flange – Easy to install and align, welded on both sides for secure sealing. Blind Flange – Closes off the end of a pipeline or vessel, ensuring no fluid passes through. Threaded Flange – Allows for non-welded assembly, suitable for low-pressure piping systems. Socket Weld Flange – Designed for small-diameter, high-pressure applications requiring a smooth bore and strong weld. Grades & Chemical Composition: Monel 400 (UNS N04400): Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Carbon (C): ≤ 0.30% Silicon (Si): ≤ 0.50% Key Features: Excellent resistance to seawater, steam, salt, and caustic solutions; strong mechanical properties across a wide temperature range. Monel K500 (UNS N05500): Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Key Features: Combines the corrosion resistance of Monel 400 with higher strength and hardness due to age hardening; excellent resistance to sour gas and seawater environments. PN 6 Rating: The PN 6 rating signifies a nominal pressure class of 6 bar (87 psi), making these flanges ideal for medium-pressure systems where corrosion resistance is paramount, particularly in chloride-rich or alkaline environments. Features: Outstanding Corrosion Resistance: Especially effective in marine, saltwater, and chemical processing environments. High Strength and Toughness: Maintains structural integrity under mechanical stress and thermal fluctuations. Long Service Life: Designed for durability in aggressive media, reducing maintenance and replacement costs. Excellent Weldability: Compatible with standard welding techniques, allowing easy integration into piping systems. Versatile Industrial Use: Suitable for offshore platforms, shipbuilding, desalination, chemical plants, and heat exchangers. Leak-Proof Sealing: Precision manufacturing ensures tight connections that prevent leaks and system inefficiencies. Ladhani Metal Corporation ensures each DIN 2558 Monel Flange is manufactured with stringent quality control and tested for compliance with international standards. These flanges offer a reliable, corrosion-resistant solution for medium-pressure industrial systems operating in highly aggressive environments. #din2558 #din2558flanges #din2558monelflanges #monelflanges #flanges

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Duplex Flange

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges

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titanium flanges

Ladhani Metal Corporation is a trusted supplier of high-quality DIN 2545 titanium flanges, designed for use in industries where strength, durability, and resistance to corrosion are essential. These titanium flanges are crafted to meet the highest standards of performance, offering reliability in a wide range of demanding applications such as chemical processing, marine environments, and aerospace industries. With a pressure rating of PN 40, these flanges are capable of withstanding pressures up to 40 bar, ensuring optimal performance even under high-pressure conditions. Types of DIN 2545 Titanium Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that allows for even distribution of the sealing force, making them ideal for low-pressure applications where a tight seal is necessary. Raised Face Flanges (RF) – Featuring a raised area around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more secure seal in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are equipped with a ring groove for use with a metal sealing ring, ideal for applications with high pressures or extreme temperatures. Grades of Titanium and Their Chemical Composition: Grade 2 (Commercially Pure Titanium) Chemical Composition: Ti: 99.2%, Fe: 0.3%, O: 0.18%, N: 0.03%, C: 0.08% Grade 2 titanium is the most commonly used form of titanium due to its excellent corrosion resistance, particularly in marine, chemical processing, and general industrial applications. It offers great strength-to-weight ratio and is known for its ability to withstand corrosive environments, including saltwater and various acidic conditions. Grade 5 (Titanium Alloy, Ti-6Al-4V) Chemical Composition: Ti: 90%, Al: 6%, V: 4%, Fe: 0.25%, O: 0.2%, C: 0.08% Grade 5 titanium, known as Ti-6Al-4V, is an alloy that combines high strength with excellent corrosion resistance. It is commonly used in aerospace, automotive, and high-performance engineering applications, offering a superior balance of strength, fatigue resistance, and durability. This grade is ideal for applications where structural integrity is critical. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, with PN 40 indicating that the flange is designed to withstand a maximum pressure of 40 bar. This pressure rating ensures that the flange is suitable for high-pressure systems, offering the necessary strength and reliability to maintain secure and leak-free connections. Applications: Chemical and petrochemical industries Marine and offshore platforms Aerospace and aviation systems Power generation and nuclear industries Food processing and pharmaceutical industries Ladhani Metal Corporation guarantees the production of these titanium flanges with precision and quality control, ensuring compliance with international standards. Each flange is manufactured to the exact specifications and undergoes rigorous testing to meet the required performance standards. Whether for a high-pressure industrial system or a specialized application, Ladhani Metal Corporation's DIN 2545 titanium flanges provide the performance and reliability needed for long-term operation.

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