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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures high-quality Half Round Tube Shields designed to protect boiler and heat exchanger tubes from erosion, scaling, and thermal fatigue. These shields are especially suited for systems where tubes are exposed to turbulent gas flow, particulate-laden environments, and fluctuating thermal cycles. The semi-cylindrical shape of the shield allows easy installation and reliable surface protection, extending the operational life of the tubes. 1Cr13 Half Round Tube Shield for LTSH Tube The 1Cr13 Half Round Tube Shield is fabricated from martensitic stainless steel containing approximately 13% chromium. Known for its good corrosion resistance, moderate heat resistance, and excellent wear strength, 1Cr13 is suitable for medium-temperature applications, especially in mildly corrosive or oxidizing environments. This makes it an ideal material for shielding LTSH (Low Temperature Superheater) tubes from flue gas erosion and ash abrasion. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr13 Half Round Tube Shields, delivering durable and cost-effective solutions for various thermal power and heat exchanger applications. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for moderately corrosive and abrasive environments, especially in boiler systems, where mechanical strength and oxidation resistance are required at elevated but controlled temperatures. Uses • Protection of LTSH tubes in thermal power plant boilers • Surface shielding in steam generators and utility boilers • Coverage of superheater coils in flue gas-exposed zones • Suitable for coal-fired and biomass-fired boiler applications • Used in refinery and petrochemical boilers with moderate gas exposure Features • Good corrosion and oxidation resistance – Provides reliable performance in mildly corrosive environments • Wear and erosion resistance – Withstands mechanical wear from ash and soot-laden gas streams • Precise custom fitting – Fabricated to match specific tube diameters and bend radii • Enhanced tube protection – Minimizes wear on LTSH tubes, increasing overall system lifespan • Easy installation – Supports clamp-on, weld-on, and banding installation options • Wide availability – Offered in various lengths, thicknesses, and profiles Applications • power generation – Used in LTSH zones to protect from flue gas erosion and slagging • WHRBs – Shields exposed surfaces of tube bends in waste heat recovery systems • chemical and fertilizer plants – Applied in steam systems requiring moderate temperature durability • cement industry – Suitable for boilers dealing with particulate exhaust gas environments • industrial utility boilers – Enhances tube life in fluctuating thermal load zones Conclusion The 1Cr13 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable solution for protecting tube surfaces in moderately corrosive, abrasive, and thermally active environments. Its martensitic stainless composition and mechanical durability make it ideal for power plants and process boilers requiring extended service life with lower maintenance needs. For customized dimensions, technical support, or quotation, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components used to protect heat exchanger tubes, boiler coils, and superheater assemblies from erosion, scaling, slag buildup, and high-temperature corrosion. Designed with a semi-cylindrical profile, they offer easy installation over straight or curved tube surfaces. These shields play a vital role in increasing service life, reducing tube maintenance, and ensuring the efficient operation of thermal systems across power generation, chemical processing, and petrochemical industries. 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield is fabricated from a high-temperature resistant chromium-nickel-silicon alloy steel. This grade offers excellent resistance to oxidation, sulfur corrosion, and thermal fatigue, even under prolonged exposure to temperatures above 1000°C. The inner U-type configuration is specifically designed to shield the internal curvature of U-bend tubes, a zone vulnerable to accelerated wear caused by flue gas turbulence, slag impact, and thermal cycling. • Inner U Type Half Round Tube Shield – Designed to cover the inside arc of U-bend tubes, offering protection from erosion, scale formation, and heat stress. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Inner Half Round Tube Shields, providing high-performance protective solutions for extreme temperature and chemically aggressive environments. Chemical Composition of 1Cr25Ni20Si2 – High Temperature Alloy Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature environments with oxidizing, sulfurizing, or carburizing gases. Especially effective in boiler, furnace, and WHRB systems operating under cyclic thermal conditions. Uses • Installed on the inner arc of U-bend tubes in power plant boilers and superheaters exposed to slag and thermal stress • Protects curved tube bends in WHRBs, HRSGs, and reformers subjected to flue gas erosion and oxidation • Applied in heat exchangers and reactors operating in high-temperature and chemically active atmospheres • Used in furnace coils, metallurgical plants, and incinerators for protection from sulfur-laden and high-heat gas streams • Suitable for curved tube coils in petrochemical and process industries where scaling and corrosion are common Features • Excellent oxidation resistance – Performs effectively at continuous service temperatures up to 1100°C • Superior inner arc protection – Covers high-wear zones exposed to heat, slag, and turbulent gas flow • Enhanced thermal fatigue resistance – Designed for use in cyclic heating environments without distortion • Corrosion resistance – Withstands acid gases and sulfur-rich flue gases common in industrial combustion systems • Precision fitment – Fabricated to match specific tube sizes and bend radii for optimal protection and stability • Easy installation – Can be fixed using clamping, tack welding, or banding methods depending on system design Applications • power generation – Shields inner U-bend tubes in superheaters and reheaters from high-temperature erosion • waste heat recovery – Used in WHRBs and HRSGs to protect internal arcs against scaling and oxidation • petrochemical processing – Protects U-bend tubes in reformers and exchangers exposed to acidic gas streams • chemical industry – Ensures long-lasting performance in reactors and thermal processing equipment • metallurgical and furnace systems – Applied where high heat and slag exposure are routine Conclusion The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides high-strength, heat-resistant shielding for the internal arcs of U-bend tubes operating in severe industrial environments. Its resistance to oxidation, corrosion, and thermal fatigue makes it a dependable solution for extending equipment life and performance under extreme conditions. For custom sizes, technical support, or pricing inquiries, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-manufactured components designed to protect boiler and heat exchanger tubes from erosion, scaling, slag deposition, and high-temperature corrosion. These shields are essential for ensuring the longevity of tubes in power plants, petrochemical units, and high-heat industrial systems where tubes are subjected to direct flame, abrasive particles, and corrosive gases. Their half-round form enables easy and secure installation over curved or straight tube sections. Cr25Ni20 U Type Outer Half Round Tube Shield The Cr25Ni20 U Type Outer Half Round Tube Shield is fabricated from a high-alloy austenitic stainless steel containing approximately 25% chromium and 20% nickel. This alloy offers exceptional oxidation resistance, thermal stability, and resistance to carburization and sulfidation at elevated temperatures. The outer U-type shield is specifically designed to cover the external arc of U-bend tubes in superheaters, reheaters, and reformers, where they are exposed to intense heat and reactive flue gases. • Outer U Type Half Round Tube Shield – Provides robust coverage to the outer curvature of U-bend tubes, protecting against flame impingement, slag erosion, and high-temperature corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 U Type Outer Half Round Tube Shields, delivering high-performance tube protection for the most demanding thermal and chemical environments. Chemical Composition of Cr25Ni20 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for extreme heat environments and oxidizing atmospheres such as furnaces, boilers, and process heaters requiring excellent scale resistance and thermal strength. Uses • Outer arc shielding of U-bend tubes in superheaters and reheaters in high-temperature thermal power plants • Protection of external bends in petrochemical heat exchangers and reformers exposed to high-temperature process gases • Coverage for U-bend tubes in waste heat recovery boilers and HRSGs operating under oxidizing and carburizing gas flows • Applied in radiant coils and return bends in industrial furnaces and incinerators exposed to direct flame and slag • Suitable for chemical and gas processing applications where metal surfaces face extreme temperature and thermal fatigue Features • Exceptional high-temperature performance – Resists scaling, oxidation, and deformation at temperatures above 1100°C • Superior corrosion resistance – High chromium and nickel content provide defense against aggressive gas attacks • Targeted outer arc protection – Guards the most exposed section of U-bend tubes from slag, heat, and particulate damage • Precision engineered – Manufactured to custom tube diameter and radius for tight and vibration-free installation • Easy installation – Designed for quick mounting using clamps, tack welds, or stainless steel banding • Long-term durability – Reduces tube replacement frequency and enhances system efficiency in harsh operating conditions Applications • thermal and captive power plants – Installed on outer arcs of U-bend tubes in boilers, superheaters, and reheaters • petrochemical and refinery systems – Shields tubes in steam reformers and process heaters subjected to extreme temperatures • waste heat recovery boilers – Protects tube bends in HRSGs and WHRBs from scale, oxidation, and thermal fatigue • metallurgical and cement industries – Applied in radiant tubes and hot gas ducts exposed to slag, dust, and intense flame • high-temperature chemical plants – Used in reactors and cracking units where resistance to carburizing and oxidizing gases is essential Conclusion The Cr25Ni20 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance protective component for U-bend tubes exposed to severe thermal and chemical stresses. With outstanding heat resistance, oxidation protection, and structural integrity, it ensures long-term tube life and efficient performance in boilers, heat exchangers, and reformers across thermal, petrochemical, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to shield exposed tubes in boilers, heat exchangers, and high-temperature piping systems. Designed to withstand harsh environments, they provide long-term protection against corrosion, erosion, and thermal damage, significantly improving the operational life and reliability of industrial systems. SS 316 Half Round Tube Shield The SS 316 Half Round Tube Shield is a semi-cylindrical cover made from austenitic stainless steel grade 316. Known for its superior corrosion resistance and mechanical strength, SS 316 is especially effective in chloride-rich environments such as marine, chemical, and coastal processing industries. The shield is engineered to fit over existing tubes, acting as a barrier against high-temperature gases, steam erosion, and corrosive media. Its molybdenum-enriched composition enhances pitting and crevice corrosion resistance, making it ideal for aggressive applications. Chemical Composition of SS 316 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides a robust shield against corrosive flue gases, preventing tube thinning and extending service intervals in industrial boilers. • Heat Exchanger Tube Protection – Reduces erosion and scaling in process systems exposed to fluctuating temperatures and aggressive fluids. • Marine and Coastal Applications – Ideal for protecting piping and steam lines in saltwater environments where chloride-induced corrosion is a major concern. • Chemical Process Tubing – Shields tubes exposed to acidic or caustic compounds, minimizing localized corrosion and chemical wear. • Pharmaceutical and Food Plants – Protects steam and utility tubes while maintaining hygiene and resistance to cleaning agents and sanitizers. Features • Excellent Corrosion Resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chemical attack. • High Strength and Durability – Withstands mechanical stress and thermal cycling without deformation or degradation. • Precision Fit – Half-round profile allows easy installation and secure fitting over tubes with minimal disruption to system performance. • Hygienic Material – Non-reactive and easy to clean, suitable for environments requiring sanitary conditions. • Customizable – Available in a variety of wall thicknesses, diameters, lengths, and mounting styles to meet specific operational needs. • Optional Finishes – Pickled, passivated, and bright annealed surface finishes available for improved appearance and added protection. Applications • Power Generation Boilers – Used in high-pressure steam systems to shield tubes from gas erosion and oxidation. • Chemical Processing Units – Protects tubes in acidic, alkaline, and oxidizing environments across chemical plants and refineries. • Marine Boilers and Engines – Installed on tubes and exhaust lines in marine vessels to resist chloride-induced corrosion. • Pharmaceutical Facilities – Suitable for clean steam systems and sterile environments requiring high resistance to chemical sanitizers. • Food and Beverage Industry – Used in pasteurization, CIP lines, and steam piping where corrosion resistance and cleanliness are essential. • Desalination Plants – Guards tubing systems in brine and saltwater processing units against aggressive corrosion and scaling. Conclusion The SS 316 Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for critical tubing systems operating in corrosive and high-temperature environments. Its enhanced chemical resistance, mechanical strength, and adaptability to sanitary and marine conditions make it an ideal choice for industries requiring long-term reliability and safety. Designed with precision and manufactured to meet strict industrial standards, these shields ensure prolonged tube life, reduced downtime, and improved system performance. Custom-fabricated to match your application, Ladhani Metal Corporation provides dependable shielding solutions trusted across industries worldwide. For detailed specifications, inquiries, or custom orders, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective components designed to shield boiler and heat exchanger tubes from erosion, high-temperature scaling, and aggressive gas flows. Crafted from superior stainless steel alloys, these shields enhance equipment reliability and performance in demanding industrial conditions. SS 310 Half Round Tube Shield The SS 310 Half Round Tube Shield is a semi-circular metallic shield fabricated using premium stainless steel grade 310, known for its outstanding resistance to oxidation, scaling, and corrosion at elevated temperatures. This shield is specifically designed for use in environments involving extreme thermal cycling, aggressive combustion gases, and high mechanical stress. The half-round configuration ensures easy, secure installation over exposed tubes, forming a protective barrier that extends component life and reduces maintenance costs. Chemical Composition of SS 310 – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses : • Boiler Tube Protection – Shields boiler tubes from direct exposure to high-temperature flue gases, reducing metal loss due to oxidation and abrasive ash erosion in thermal power plants. • Heat Exchanger Tube Shielding – Provides a protective layer against high-temperature corrosion and flow-induced wear, preserving efficiency and reducing failure risks. • Furnace Tube Safeguarding – Resists flame impingement and scale buildup in industrial furnaces, extending the life of radiant and convection section tubes. • Petrochemical Process Protection – Used in reactors and reformers where exposure to hot process gases and thermal cycling can severely damage unprotected tubes. • Steam Superheater and Reheater Systems – Guards tubes from surface deterioration in high-pressure steam circuits, improving operational longevity and safety. Features : • High-Temperature Resistance – SS 310 maintains structural integrity at temperatures up to 1100°C, ideal for high-heat zones in boilers and furnaces. • Corrosion and Oxidation Resistance – Superior chromium and nickel content ensures excellent resistance to oxidation, scaling, and carburization even under continuous thermal exposure. • Precision Half-Round Design – Ensures a tight, secure fit on existing tube surfaces, enabling quick installation and easy replacement without interrupting system performance. • Custom Fabrication – Available in various thicknesses, lengths, and diameters to suit different tube sizes and geometries, with optional welding or clamping attachments. • Surface Finishing Options – Offered in bright annealed, pickled, or passivated finishes for enhanced appearance and additional surface protection. Applications : • Thermal Power Plants – Protects superheater and economizer tubes from soot erosion, slagging, and thermal stress caused by high-velocity flue gases. • Oil Refineries and Petrochemical Plants – Installed on high-temperature piping and reformer tubes exposed to corrosive gases, thermal cycling, and process variability. • Heat Recovery Steam Generators (HRSGs) – Enhances tube durability in combined-cycle plants where steam tubes face aggressive exhaust gas flow. • Chemical Processing Equipment – Applied in heat exchanger and reactor tubes that handle chemically reactive or acidic compounds at elevated temperatures. • Industrial Steam Boilers – Used in high-pressure steam systems across food, textile, pulp & paper, and marine industries to extend tube life and ensure safe operation. Conclusion The SS 310 Half Round Tube Shield by Ladhani Metal Corporation is a premium solution engineered for the most demanding high-temperature and corrosive environments. Its exceptional resistance to oxidation, scaling, and thermal fatigue makes it ideal for use in power plants, refineries, and process industries where tube protection is critical for safety and efficiency. By extending the life of boiler and heat exchanger tubes, reducing downtime, and minimizing repair costs, these shields offer long-term value and dependable performance. With custom sizing, precision fabrication, and strict quality control, Ladhani Metal Corporation delivers reliable shielding solutions tailored to meet the toughest industrial challenges. For technical inquiries, customization options, or to request a quote, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304 Half Round Tube Shield The SS 304 Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The half-round design allows for easy installation over the tubes while providing robust protection against flue gases, abrasives, and thermal stress. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, oxidation resistance, and durability in high-temperature environments. Uses Half Round Tube Shields are essential components in a wide range of thermal and mechanical systems. Their primary function is to protect exposed tube surfaces from damage caused by high-temperature operations, abrasive flow, and chemical environments. Common uses include: Boiler tube protection in thermal and power plants, where shields guard against ash erosion, slagging, and flame impingement. Shielding heat exchanger tubes from erosion and corrosion caused by turbulent gas flow and aggressive operating media. Preventing mechanical wear from high-velocity gas flow in furnace and combustion systems, especially in radiant heat zones. Providing long-term protection for high-temperature tubing in petrochemical and refinery systems, helping to reduce downtime and costly tube replacements. These shields serve as a barrier between the harsh environment and the structural tube surface, thereby improving operational safety, minimizing maintenance, and extending the service life of critical equipment. Features Ladhani Metal Corporation designs and manufactures Half Round Tube Shields with features that ensure long-term reliability, precise fit, and consistent performance even in the most challenging environments: Material: Made from high-grade stainless steel 304, offering excellent resistance to corrosion, oxidation, and heat-related stress. Design: Formed into a precise half-round shape to ensure full coverage and a secure fit over the outer curvature of tubes. Finish: Available in bright annealed, pickled & passivated, or other surface finishes as per client requirements for enhanced surface integrity and aesthetic appeal. Durability: Built with strong mechanical properties to withstand erosion, impact, and thermal cycling over prolonged use. Custom Sizes: Manufactured in a variety of thicknesses, lengths, and diameters to match specific tube dimensions and installation needs. Applications: Thermal Power Stations, where boiler tubes are continuously exposed to high heat and fly ash. Refineries and Petrochemical Plants, where process gases and liquids can be corrosive and erosive. Heat Recovery Steam Generators (HRSGs), where shields protect tubes during the waste heat recovery process. Chemical Processing Units, where exposure to reactive media necessitates strong material protection. Pulp and Paper Industry, particularly in recovery boilers and steam-generating systems. Industrial Boilers and Steam Systems that require reliable tube integrity for safe and efficient operation. These shields are critical to maintaining the integrity and efficiency of equipment in heavy-duty industrial systems. Conclusion The SS 304 Half Round Tube Shield by Ladhani Metal Corporation is a trusted solution for protecting vital tube systems in aggressive and high-temperature environments. Engineered for performance and longevity, these shields not only extend the life of your tubing systems but also minimize downtime and maintenance costs. With customizable dimensions, superior raw material, and precision forming, Ladhani Metal Corporation stands as a dependable partner for all your tube protection requirements. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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Titanium flanges

DIN 2633 titanium flanges PN 16 are precision-engineered weld neck flanges manufactured in accordance with the DIN 2633 standard. These flanges are designed for medium to high-pressure applications up to 16 bar (232 psi), delivering strong, lightweight, and corrosion-resistant connections in highly demanding pipeline environments. Constructed from premium-grade titanium alloys such as Grade 2 and Grade 5, they offer unmatched corrosion resistance, low density, and excellent mechanical properties, making them ideal for aggressive and weight-sensitive industrial applications. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of titanium flanges, known for its technical expertise, product reliability, and adherence to stringent international specifications. Each flange undergoes meticulous quality checks to meet all applicable safety and performance standards. Pressure Rating: • PN 16 (16 bar / 232 psi): Designed for pipeline systems requiring secure, leak-free connections and outstanding corrosion protection under moderate pressure conditions. Flange Type: • Weld Neck Flanges Designed with an extended tapered hub to ensure superior structural support and reduce localized stress. Ideal for critical piping systems where fatigue resistance is essential. • Flat Face (FF) Flanges Provides an even sealing surface for use with softer gaskets or systems involving cast components, ensuring leak-proof performance and consistent compression. Titanium Grades and Full Composition: Titanium Grade 2 • Titanium (Ti): ≥ 98.8% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Preferred in desalination, chemical processing, marine, and medical applications due to its excellent corrosion resistance and biocompatibility. Titanium Grade 5 (Ti-6Al-4V) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% • Hydrogen (H): ≤ 0.015% Applications: Commonly used in aerospace, offshore, automotive, and industrial systems requiring high strength-to-weight ratio, fatigue resistance, and temperature stability. Applications of DIN 2633 Titanium Flanges PN 16: • Desalination Plants Highly resistant to seawater and chlorides, suitable for intake and discharge piping. • Chemical and Pharmaceutical Industries Used in handling reactive or highly corrosive media where stainless steel may fail. • Aerospace and Defense Ideal for weight-sensitive applications requiring structural integrity and resistance to atmospheric conditions. • Oil and Gas Reliable in offshore platforms and downhole equipment exposed to saltwater and high pressures. • Medical Equipment Manufacturing Biocompatible properties allow safe usage in hygienic and sterile processing systems. Key Features: • Precision manufactured to DIN 2633 specifications • PN 16 pressure rating for medium to high-pressure performance • Weld neck flange design ensures enhanced mechanical stability • Available in corrosion-resistant titanium grades 2 and 5 • Lightweight construction reduces overall system load • High resistance to acids, chlorides, and extreme environments • Custom dimensions, pressure classes, and finishes available on request Conclusion: DIN 2633 Titanium Flanges PN 16 from Ladhani Metal Corporation provide a high-performance solution for systems that require excellent corrosion resistance, mechanical strength, and reduced weight. With superior manufacturing precision and quality assurance, these flanges are suited for challenging environments in marine, aerospace, chemical, and medical sectors. For custom specifications, detailed technical assistance, or pricing inquiries, contact Ladhani Metal Corporation today.

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