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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Titanium Rod

Product Name: Titanium rod grade 23 Standard: ASTM F136 Material: Gr23 (Gr5 ELI) Unit Price: $30.5 usd/kg- $52.5 usd/kg Application: Medical use Shape: Round Diameter: 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 16mm, 20mm etc. Length: 1000mm, 3000mm, 6000mm or as per your request Surface: Bright Product Introduction Product name:Titanium rod grade 23 Material: GR23 Standard: ASTM F136 Diameter: 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 16mm, 20mm etc. Length: 1000mm, 3000mm, 6000mm or as per your request Surface: Polishing,Bright Third-Party Tests: BV, SGS, TUV etc. Grade 23 is a higher purity version of Ti 6Al-4V. It can be made into coils, strands, wires or flat wires and is the first choice for any occasion that requires a combination of high strength, light weight, good corrosion resistance and high toughness. It has excellenct damage resistance superior to other alloys. These advantages make Ti 6AL-4V ELI the final dental and medical titanium grade product. Due to its biocompatibility, good fatigue strength and lo mdulus, it can be used in biomedical applications such as implantable parts. Grade 23 can also be used in detailed surgical procedures, such as: • Orthopedic pins and screws • Orthopedic cables • Ligation needles • Surgical staples • Springs • Orthodontic appliances • Joint replacements • Cryogenic containers • Bone fixators Mechanical Properties: Grade Tensile strength, MPa (min) Yield strength, MPa (min) Elongation, %(min) Reduction of Area, %(min) Gr23 828 759 10 15 Chemical Component (ASTM B348) Grade Ti Al V N, max C, max H, max Fe, max O, max Residuals Max each Max total Gr23 Main 5.5-6.5 3.5-4.5 0.03 0.08 0.0125 0.25 0.13 0.1 0.4

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation delivers high-performance SS 316L Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, HRSGs, and steam systems. Fabricated from low-carbon austenitic stainless steel grade SS 316L, these shields provide superior resistance to corrosion, particularly in chloride-rich and acidic environments, while minimizing the risk of sensitization during welding or high-temperature service. The semi-cylindrical geometry ensures a precise fit over the outer arc of curved tubes, creating a durable shield against erosion, thermal shock, and corrosive flue gases. SS 316L shields are particularly effective in coastal, marine, and chemical plant applications where high corrosion resistance and mechanical integrity are essential. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L Outer Half Round 90 Degree Bend Tube Shields, offering tailored shielding solutions to match your plant's design and performance specifications. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for use in corrosive, high-temperature environments including power plants, refineries, WHRBs, and coastal industrial boilers. Uses • Shields 90-degree return bends in superheaters, reheaters, and marine boilers • Protection of U-bend tubes in HRSGs and flue gas ducting systems • Applied in chemical processing units exposed to chloride vapors or acidic media • Guards against ash abrasion, scaling, and soot-blower erosion Features • Enhanced corrosion resistance – Molybdenum addition improves performance in chloride and acidic environments • Low carbon content – Reduces risk of intergranular corrosion during welding • High thermal endurance – Withstands fluctuating heat loads in boiler systems • Precision fit – Custom-bent to exact tube radius for secure, gap-free installation • Flexible installation – Clamp-on, weld-on, or banded options available • Available in custom lengths, thicknesses, and bend geometries Applications • Thermal and captive power plants – Protects critical tube curves in flue gas zones • Desalination and offshore facilities – Ideal for salt-laden and humid environments • Refineries and chemical industries – Ensures durability in corrosive atmospheres • WHRBs and HRSGs – Maintains performance in cyclic temperature operations Conclusion The SS 316L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an advanced protection solution for curved tubes exposed to corrosive and high-temperature conditions. With its low-carbon formulation, excellent chloride resistance, and custom fitment, this shield enhances boiler reliability, minimizes downtime, and extends tube service life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316L Half Round Straight Tube Shields to provide corrosion-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 316L is a low-carbon version of SS 316, offering excellent resistance to intergranular corrosion, particularly after welding. These shields are suitable for use in chemical plants, marine environments, and flue gas systems with high chloride or acidic content. SS 316L Half Round Straight Tube Shield The SS 316L Half Round Straight Tube Shield is designed to fit securely over the outer surface of straight tubes, shielding them from erosive gas flow, thermal fatigue, and corrosive deposits. Its low carbon content ensures minimal carbide precipitation during welding, making it ideal for systems requiring extensive fabrication or exposure to corrosive condensates. SS 316L shields are used in high-humidity areas and aggressive service conditions to extend the life and performance of pressure tubes. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Straight Tube Shields, offering precision-engineered solutions for industrial thermal protection. Material Grade SS 316L – Austenitic stainless steel with low carbon for superior corrosion resistance and post-weld performance. Chemical Composition of SS 316L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for welded and corrosion-sensitive systems such as boilers operating with acidic flue gas or chloride-laden environments. Uses • Protection of straight tubes in superheaters, economizers, and marine boilers • Suitable for chemical processing and desulfurization units • Used in wet flue gas paths of waste heat boilers • Shields steam lines and heat exchangers exposed to brine or acidic residues • Installed in paper, pulp, and food processing equipment with steam applications Features • Superior corrosion resistance – Especially in acidic and chloride-rich environments • Low carbon content – Prevents sensitization and supports post-weld integrity • High durability – Withstands thermal cycling, oxidation, and chemical attack • Precise fit – Manufactured to match specific tube diameters and wall clearances • Quick installation – Clamp-on, weld-on, and banding options available • Improves tube longevity – Reduces wear and the need for premature replacement Applications • power generation – Protects straight tubes in low-temperature and high-moisture flue zones • marine and offshore – Ideal for steam systems exposed to saltwater vapor • petrochemical and fertilizer plants – Prevents corrosion in chemical-laden environments • WHRBs and gas turbines – Shields tube surfaces from acidic or condensate-rich exhaust gases • food and pharmaceutical – Used where corrosion resistance and cleanliness are critical Conclusion The SS 316L Half Round Straight Tube Shield from Ladhani Metal Corporation provides enhanced resistance to corrosion, particularly in welded or moisture-prone areas. Its low carbon chemistry and molybdenum-enhanced durability make it a dependable choice for long-term tube protection in harsh thermal and chemical conditions. For tailored dimensions, technical support, or bulk supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield

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Half Round Straight Tube Shield

SS 310S Half Round Straight Tube Shield Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310S Half Round Straight Tube Shields designed to protect straight boiler and heat exchanger tubes from high-temperature oxidation, corrosion, and mechanical erosion. SS 310S is a low-carbon version of SS 310, offering enhanced weldability and resistance to sensitization during thermal exposure. These shields are especially suited for harsh environments involving continuous or cyclic high heat, making them ideal for industrial boilers, fired heaters, and heat recovery systems. SS 310S Half Round Straight Tube Shield The SS 310S Half Round Straight Tube Shield is fabricated to tightly fit over straight tube surfaces, offering durable protection in thermal processing units. Its resistance to scaling at temperatures up to 1100°C and excellent mechanical strength under elevated temperatures makes it reliable for shielding heat-affected tubes. With easy installation methods such as tack welding, clamping, or banding, these shields minimize downtime and maintenance in critical operations. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S Half Round Straight Tube Shields, offering custom solutions to meet the demanding conditions of thermal power plants, petrochemical facilities, and steam reformers. Material Grade SS 310S – Austenitic stainless steel with low carbon content and superior heat and oxidation resistance. Chemical Composition of SS 310S • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Recommended for continuous high-temperature service in aggressive gas environments, especially where welding and corrosion resistance are key. Uses • Shielding straight tubes in superheaters, reheaters, and steam coil systems • Protection against flue gas erosion in waste heat boilers • Heat shielding in fired process heaters and refinery furnaces • Lining straight tube segments in chemical and fertilizer heat exchangers • Defending against scaling and surface degradation in steam reformers Features • Low carbon for better weldability – Prevents sensitization and intergranular corrosion • High resistance to scaling – Maintains integrity under continuous exposure to extreme heat • Durable and long-lasting – Withstands mechanical and thermal fatigue • Available in custom sizes – Fabricated to match exact tube diameters and operating conditions • Quick installation – Compatible with standard weld-on, clamp-on, or banded attachment methods • High service life – Reduces tube wear and lowers maintenance frequency Applications • power generation – Installed on straight boiler tubes in areas with high thermal load and flue gas flow • refineries – Protects tubes in process heaters from oxidation and heat-related damage • petrochemical plants – Used in straight sections of heat exchangers and reformer coils • WHRB systems – Improves durability of tubes in gas turbine exhaust recovery units • fertilizer industry – Extends lifespan of tube sections exposed to acidic and high-temperature gas streams Conclusion The SS 310S Half Round Straight Tube Shield from Ladhani Metal Corporation provides superior protection in high-temperature environments, offering excellent oxidation resistance, long-term structural performance, and easy adaptability. Its low carbon content makes it suitable for welded applications where corrosion resistance must be preserved. Engineered for precision and performance, this shield is a reliable choice for heavy-duty thermal systems. For technical assistance, custom orders, or quotes, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses • Protection of straight tube sections in boilers and superheaters • Shielding tubes in economizers and HRSG systems • Applied in chemical heat exchangers and refinery heaters • Used in pulp and paper industry recovery boilers • Suited for marine and coastal power plants facing chloride exposure Features • Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack • Thermal durability – Withstands continuous exposure to elevated temperatures without deformation • Wear resistance – Shields tube surface from impact, erosion, and ash impingement • Custom fabrication – Tailored to tube size, wall thickness, and system layout • Secure installation – Easily mounted with clamps, welding, or stainless-steel banding • Cost-effective – Reduces maintenance frequency and extends tube life Applications • thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams • chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments • waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high • industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity • marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered components used to safeguard boiler and heat exchanger tubes from damage due to high-temperature flue gases, particulate abrasion, and chemical scaling. Designed to fit over curved or straight tube surfaces, these shields are extensively used in power generation and industrial heating systems. The half-round design ensures streamlined installation and effective surface protection in high-wear regions. Cr25Ni20 Half Round Tube Shield for LTSH Tube The Cr25Ni20 Half Round Tube Shield is made from a high-temperature, high-chromium nickel alloy (containing approximately 25% chromium and 20% nickel) that offers superior resistance to oxidation, carburization, and sulfidation at elevated temperatures. This grade provides excellent mechanical stability and corrosion resistance, making it suitable for demanding environments such as Low Temperature Superheater (LTSH) zones in boilers. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr25Ni20 Half Round Tube Shields for LTSH systems, delivering heat- and corrosion-resistant solutions to enhance the durability of superheater tubes. Chemical Composition of Cr25Ni20 – High-Temperature Chromium-Nickel Alloy • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for LTSH tubes in environments where protection against thermal fatigue, ash erosion, and high-temperature oxidation is critical. Uses • Shields LTSH tubes in coal-fired boilers and HRSGs from ash particle abrasion and flue gas scaling • Protects tube bends and convection sections in waste heat recovery boilers (WHRBs) • Suitable for industrial boilers in petrochemical plants and refineries • Extends the life of tubes in steam generators used in corrosive and high-heat zones • Effective in biomass plants, waste incineration boilers, and marine heating systems Features • Exceptional heat resistance – High chromium and nickel content ensures reliable performance in high-temperature boiler zones • Superior oxidation and corrosion resistance – Suitable for flue gas streams with corrosive components • Custom fabrication – Manufactured to match exact tube diameter, length, and curvature requirements • Easy to install – Supports weld-on, clamp-on, or banding installation methods • Enhances tube longevity – Reduces wear from fly ash, soot, and gas flow • Low maintenance – Helps reduce downtime and operational costs in heat exchanger and boiler systems Applications • thermal power plants – Protects LTSH tube surfaces from thermal degradation and ash erosion • chemical processing units – Shields process heater tubes from acidic and oxidizing gases • WHRBs and HRSGs – Used in tube bends and lower convection sections for abrasion and heat protection • petrochemical refineries – Ensures long service life of tubes under cyclic temperature exposure • waste-to-energy plants – Minimizes scaling and wear from contaminated flue gases Conclusion The Cr25Ni20 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust shielding solution for high-temperature, corrosion-prone environments in thermal and industrial boilers. Offering outstanding oxidation resistance, thermal stability, and structural integrity, these shields are designed to protect LTSH tubes and improve system efficiency and longevity. For technical support, sizing options, or order inquiries, contact Ladhani Metal Corporation.

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